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M08P40G16-00

05-07-16

WSH-XEE2 10.2 - 120.2

Installation and 

operating manual

Water-cooled chiller for indoors installation

Summary of Contents for WSH-XEE2 10.2

Page 1: ...M08P40G16 00 05 07 16 WSH XEE2 10 2 120 2 Installation and operating manual Water cooled chiller for indoors installation...

Page 2: ...he installation and maintenance cost for the life cycle of the system The purpose of this manual is to provide you with information that is useful from reception of the equipment through installation...

Page 3: ...eral description 4 2 Reception 6 3 Positioning 9 4 Water connections 10 5 Electrical connections 13 6 Start up 19 7 Control 27 8 Maintenance 37 9 Accessories 41 10 Decommissioning 46 11 Residual risks...

Page 4: ...ed personnel they may cause damages to things and injuries people 1 4 Intended use Use the unit only for cooling heating water or a water and glycol mix keep to the limits foreseen in the technical sc...

Page 5: ...In case of breakdown or malfunction Immediately deactivate the unit Contact a service centre authorized by the manufacturer The installer must train the user particularly on Start up shutdown Set poin...

Page 6: ...ontact by fax and registered mail with advice of receipt to supplier and the carrier Any disputes must be made within 8 days from the date of the delivery Complaints after this period are invalid 2 1...

Page 7: ...M08P40G16 00 WSH XEE2 10 2 120 2 7 2 3 Instructions for disassembly Only with options MOBMAG...

Page 8: ...4 Packaging removing Be careful not to damage the unit Keep packing material out of children s reach it may be dangerous Recycle and dispose of the packaging material in conformity with local regulati...

Page 9: ...2 Positioning Units are designed to be installed INTERNAL in fixed positions Limit vibration transmission use antivibration devices on unit bearing points install flexible joints on the hydraulic conn...

Page 10: ...ative water connections are subject to temperatures close to 0 C mix water with glycol or safeguard the pipes with heating cables placed under the insulation or empty the system in cases of long non u...

Page 11: ...ting pump 15 Cleaning system bypass 8 expansion vessel 4 7 Water filter Use filter with mesh pitch Size Mesh pitch 10 2 22 2 0 5 mm 27 2 90 2 1 5 mm 100 2 120 2 1 6 mm It must be installed immediately...

Page 12: ...ts 4 10 Energy recovery Option A configuration which enables the production of hot water free of charge while operating in the cooling mode thanks to the partial recovery of condensation heat that wou...

Page 13: ...F L I full load input full load power input at max admissible condition Electrical wiringdiagram Nr 5 2 Connections 1 Refer to the unit electrical diagram the number of the diagram is shown on the ser...

Page 14: ...14 WSH XEE2 10 2 120 2 M08P40G16 00 5 5 Connections performer by customer EXH O 8 6...

Page 15: ...haring center 4 select Modify board setting 5 select Local area connection LAN 6 select Internet protocol version 4 TPC IPV4 and enter Property 7 set the IP address 192 168 1 100 8 set Subnet mask as...

Page 16: ...istance up to 350 mt A User interface 2 Distance up to 700 mt B B1 KNX bus max 350 mt twisted pair with shield 0 8 mm EIB KNX cable marking recommende C PSX Mains power supply unit pwer supply unit N1...

Page 17: ...3106A Every RS485 serial line must be set up using the In Out bus system Other types of networks are not allowed such as Star or Ring networks The difference in potential between the earth of the two...

Page 18: ...wn yellow startup red flashing software error red flashing communicating not possible fixed hardware error communication down 5 10 BACnet IP Option LED BSP communication with AP1 module LED BUS commun...

Page 19: ...it OFF power supply 1 safety access 2 functional spaces 3 structure integrity 4 unit on vibration isolators 5 unit input water filter shut off valves for cleaning 6 vibration isolators on water connec...

Page 20: ...6 23 4 Safety temperature C 1 4 10 19 6 6 Electric Circuit Verify that the unit is connected to the ground plant Check the conductors are tightened as the vibrations caused by handling and transport m...

Page 21: ...ble to limit the absorbed electric power with an external signal 0 10 Vcc The higher the signal is the lower the number of compressors available to meet the thermal need If only P0002 EnDemandLimit 0...

Page 22: ...rameters Short description Description P0606 CSptLow setpoint temperature value when the air temperature value is AirAtSptLowC P0607 AirAtSetPointLowC external air temperature value where the calculat...

Page 23: ...ater reset 6 Water reset Select Parameter 7 Set 8 Confirm 9 Press 3 sec 10 Select Local connections Path Main Menu Unit parameters Water reset Parameters Short description Description P0616 MaxCWRC Ma...

Page 24: ...ble 0 8 mm use an EIB KNX cable Possible connections Tree star in out bus mixed It is not possible to use a ring connection No end of line resistor or terminator required There must be suitable arrest...

Page 25: ...etpoint3 plus optimal H2O temperature control MODE C The master manages the single cooling The master optimizes individual refrigerant circuits Active pumps only with active compressors P0658 2 P0657...

Page 26: ...stant and long operation with reduced load with frequent stop and start up of the compressor s can cause serious damages for the lack of oil return The above described operating conditions must be con...

Page 27: ...r inlet temperature utility side D T OutH2OUtilitySide Water outlet temperature utility side E ActualState On off eco pmp On F ActualMode Cool water cooling Heat HEATING 2 Installed compressors 1 0 Co...

Page 28: ...ng Heat HEATING 4 Confirm 5 Exit 7 6 Modify setpoint Step Display Action Menu Variable Keys Notes 1 Press 2 Main menu Select Unit parameters 3 Unit parameters Confirm Set Point 4 Select Set Point 5 Se...

Page 29: ...me 6 Confirm 7 Select Value 8 Set On Eco 9 Confirm 10 Exit Enable Scheduler Step Display Action Menu Variable Keys Notes 1 Press 3 sec 2 Password Set Password 3 Press 4 Main menu Select Unit Parameter...

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Page 33: ...reversible damage Example eE0001 Phase monitor Fault active alarm EE0003 Pum 1 faulty Ok resetted alarm Display of alarm step 1 3 Reset allarm step 4 10 Step Display Action Menu Variable Keys Notes 1...

Page 34: ...side differential pressure sensore fault EE0054 Recovery side pump 1 overload protection Num Description EE0055 Recovery side pump 2 overload protection EE0056 Recovery side pump 3 overload protection...

Page 35: ...ad protection EE2008 Compressor 3 overload protection EE2009 Source side inverter overload protection Num Description ee2010 Switching pump on source side for flow alarm EE2013 Source side pump 1 over...

Page 36: ...r side ff2006 Min Superheat value source fF2009 Low pressure Alarm DI ff2010 Low pressure Pre Alarm CoolingMode ff2011 Low pressure Pre Alarm HeatingMode fF2012 Low pressure Pre Alarm Heating Mode AI...

Page 37: ...limits etc critical use service necessary intervention frequency months 1 6 12 1 presence corrosion X 2 panel fixing X 3 water filter cleaning X 4 water quality ph weight of glycol X 5 check the excha...

Page 38: ...d 8 5 Water side exchanger It is very important for the exchanger to be able to provide the maximum thermal exchange therefore it is essential for the inner surfaces to be clean of dirt and incrustati...

Page 39: ...he seal Remove only if authorized by the manufacturer Please contact the maker for informations 8 11 crankcase heather Check closure Operation 8 12 Copeland scroll compressor Compressor may stop Pumpi...

Page 40: ...s to the pumps Any anti freeze liquid contained in the system should not be discharged freely as it is a pollutant It must be collected and reused Before starting a washing the plant Example emptying...

Page 41: ...nverter pumps 6 Cooling side two way modulating valve 3 Cooling side hydronic unit with an on off pump 7 partial or total energy recovery 4 Cooling side hydronic unit with two on off pumps IN Cold sid...

Page 42: ...LOW heating side 2 inverter pumps 5 Heating side three way modulating valve 3 Heating side hydronic unit with an on off pump 6 Heating side two way modulating valve IN Hot side intake OUT Hot side out...

Page 43: ...M08P40G16 00 WSH XEE2 10 2 120 2 43 9 3 Source side 3 way modulating valve...

Page 44: ...44 WSH XEE2 10 2 120 2 M08P40G16 00 9 4 Source side 2 way modulating valve...

Page 45: ...M08P40G16 00 WSH XEE2 10 2 120 2 45 9 5 VALVE FOR DOMESTIC HOT WATER...

Page 46: ...covered by the legislation in question are marked with the symbol on the side With the aim of protecting the environment all of our units are produced in compliance with Directive EC on waste electri...

Page 47: ...f Periodically check that all of the panels are correctly closed and fixed If there is a fire the temperature of the refrigerant could reach values that in crease the pressure to beyond the safety val...

Page 48: ...28 29 31 Refrigeration circuits No 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Internal exchanger Type of internal exchanger 10 PHE PHE PHE PHE PHE PHE PHE PHE PHE PHE PHE PHE PHE PHE PHE PHE PHE PHE PHE...

Page 49: ...PHE PHE PHE PHE PHE PHE PHE PHE PHE PHE PHE PHE PHE PHE PHE PHE PHE PHE PHE PHE No of external exchangers Nr 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Water flow rate Cool side l s 1 66 1 95 2 29 2 76 3...

Page 50: ...leaving exchanger water temperature user side 12 7 C Entering leaving exchanger water temperature source side 30 35 C Admissible water flow rates Min Qmin and max Qmax water flow rates admissibles for...

Page 51: ...s 43 2 50 2 55 2 60 2 70 2 80 2 90 2 100 2 120 2 Twu C Cold side water outlet temperature Tws C Hot side water outlet temperature The limits refer to DT 5 C on both the hot and cold sides 1 Normal ope...

Page 52: ...de water outlet temperature Tws C Cold side water outlet temperature The limits refer to DT 5 C on both the hot and cold sides 1 Normal operating range 2 Operating range in which a glycol water mix mu...

Page 53: ...y water return 1 1 4 Victaulic 12 Partial recovery water supply 1 1 4 Victaulic Size 10 2 12 2 14 2 16 2 19 2 22 2 Length mm 837 837 837 837 837 837 Height mm 1483 1483 1483 1483 1483 1483 Depth mm 60...

Page 54: ...urn 1 1 4 Victaulic 14 Partial recovery water supply 1 1 4 Victaulic Size 10 2 12 2 14 2 16 2 19 2 22 2 Length mm 837 837 837 837 837 837 Height mm 1483 1483 1483 1483 1483 1483 Depth mm 961 961 961 9...

Page 55: ...ecovery water supply 2 Victaulic Size 27 2 30 2 35 2 40 2 43 2 45 2 50 2 55 2 60 2 Length mm 1110 1110 1110 1110 1110 1110 1110 1110 1110 Height mm 1910 1910 1910 1910 1910 1910 1910 1910 1910 Depth m...

Page 56: ...ut pumps 3 Victaulic 14 Cold side water return without pumps 3 Victaulic Size 27 2 30 2 35 2 40 2 43 2 45 2 50 2 55 2 60 2 Length mm 1110 1110 1110 1110 1110 1110 1110 1110 1110 Height mm 1910 1910 19...

Page 57: ...Hot side water return without pumps 3 Victaulic 14 Cold side water return without pumps 3 Victaulic Size 27 2 30 2 35 2 40 2 43 2 45 2 50 2 Length mm 1110 1110 1110 1110 1110 1110 1110 Height mm 1910...

Page 58: ...tional spaces 10 Vibration damper mounts 12 5 11 Partial recovery water return 2 Victaulic 12 Partial recovery water supply 2 Victaulic Size 70 2 80 2 90 2 Length mm 1110 1110 1110 Height mm 1910 1910...

Page 59: ...ctaulic 12 Partial recovery water supply 2 Victaulic 13 Hot side water return without pumps 3 Victaulic 14 Cold side water return without pumps 3 Victaulic Size 70 2 80 2 90 2 Length mm 1110 1110 1110...

Page 60: ...ter supply 2 Victaulic 13 Hot side water return without pumps 3 Victaulic 14 Cold side water return without pumps 3 Victaulic Size 55 2 60 2 70 2 80 2 90 2 Length mm 1110 1110 1110 1110 1110 Height mm...

Page 61: ...taulic 8 Cold side water supply 3 Victaulic 9 Functional spaces 10 Vibration damper mounts 12 5 Size 100 2 120 2 Length mm 1110 1110 Height mm 1910 1910 Depth mm 1038 1038 Operating weight standard kg...

Page 62: ...rn without pumps 4 Victaulic 12 Cold side water return without pumps 4 Victaulic Size 100 2 120 2 Length mm 1110 1110 Height mm 1910 1910 Depth mm 1537 1537 Operating weight standard kg 1302 1422 Ship...

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Page 64: ...x 34 93 8855392 info clivetcomercial com CLIVET ESPA A S A U Service and Maintenance Division Calle Real de Burgos N 12 28860 Paracuellos del Jarama Madrid Espa a Tel 34 91 6658280 Fax 34 91 6657806 i...

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