Cleveland PDL-2 Installation Operating & Maintenance Manual Download | Manualshive

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Installation, Operation & Maintenance Manual

260APC-A

PRESSURE STEAMERS

SERIES: PGM, PEM, PSM, PDM, PDL-2/3

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Summary of Contents for PDL-2

Page 1: ...Installation Operation Maintenance Manual 260APC A PRESSURE STEAMERS SERIES PGM PEM PSM PDM PDL 2 3 ...

Page 2: ...Installation checks 5 Gauge Pressure Reading with No Steam Flow Static Pressure 7 OPERATION 7 Controls and Controls Panels 7 Steam Generator Controls 7 Start up and Preheat 8 Cooking Operations 8 Startup and Preheat 9 Cooking Operation 9 Boiler Shutdown 9 Care and Cleaning 9 MAINTENANCE 10 Preventative Maintenance Descaling Instructions 11 TROUBLESHOOTING 15 Operators Troubleshooting Guide 16 Trou...

Page 3: ...REQUIREMENTS for your STEAMER are as follows Total Dissolved Solids less than 60 parts per million Total Alkalinity less than 20 parts per million Silica less than 13 parts per million Chlorides less than 30 parts per million pH Factor greater than 7 5 Drain Line Connection A proper drain line connection is important If the drain line is clogged it can create a back up of pressure causing extreme ...

Page 4: ...ent that is connected to electricity WARNING INJURY TO PERSONNEL AND EQUIPMENT DAMAGE May result from an improper drain connection No connection lines are to be under the unit 4 Drain Line The drain line outlet discharges exhaust steam and hot condensate Connect 1 1 2 inch IPS piping or larger to extend the drain line to a nearby open floor drain Up to two elbows and six feet of 1 1 2 inch IFS or ...

Page 5: ...separate fused disconnect switch must be supplied and installed The installer must electrically ground the unit For Steam Coil Steam Generators Connect steam supply piping to the input side of the steam coil Location and pressure data are shown on the specification sheet Incoming steam pressure must be regulated between 35 and 45 psi A 3 4inch strainer equipped with a 20 mesh stainless steel scree...

Page 6: ...ut 1 3 full when boiler is started up and operated 12 Check to ensure that the steam pressure gauge registers 10 psi The steam pressure is factory adjusted to 10 psi Factory setting may shift due to shaking in transit and resetting will be required after installation Proper ad justments and maintenance procedures am detailed on a separate data sheet entitled Steam Pressure Adjust ments Adjustments...

Page 7: ... light in the STEAM momentary switch turns on Whenever the amber light is on the heaters steam supply or burners are off and no steam is being generated The energy source electric gas etc cannot be activated until the boiler contains sufficient water indicated by the amber light c Press the STEAM amber colored momentary switch to produce steam in the boiler this activates the energy source electri...

Page 8: ...ined Blowdown after a maxi mum of 8 hours of use If the boiler feedwater contains more than 60 parts per million of total dissolved solids the boiler must have a Blowdown more often the fre quency depending upon the mineral content of the feedwater Blowdown means the boiler must be drained under pressure THE BOILER BLOWDOWN IS PERFORMED BY SIM PLY SHUTTING OFF THE STEAMER S RED LIGHTEDPOWER SWITCH...

Page 9: ... other than factory supplied parts will void the warranty Preventive Maintenance and Record Keeping PREVENTIVE MAINTENANCE is the key to keeping your equipment in top condition There are certain cleaning procedures that should be performed on a regular schedule A DAILY 1 Using a NON CHLORINE DETERGENT a Wipe out the interior of the compartments b Wipe the face of the compartments c Rinse the pan s...

Page 10: ...ith ports the feed and drain hoses and the temporary hose couplings necessary to connect the system to the Classic Series Cleveland Steamers Descaling Procedure Convection Steamers Pressure Steamers SteamPro Convection Pro Modular Boiler Bases Using the Descaling Pump System Cleveland Range has developed the Descaling Pump System for owners of the Classic Series Convection Steamers Pressure Steame...

Page 11: ... and 4 Descaling should be done as required by your maintenance schedule The process takes about an hour and a half to complete Part A Equipment Setup Turn off the steamer to drain the boiler Remove the handhold plate of the boiler and attach the hand hole plate with the descaling ports Connect feed and drain hoses Fill reservoir pail with DISSOLVE descaling liquid and insert pump Part B Descaling...

Page 12: ...roceed to Part B descaling B Descaling 1 Turn the Steamer power ON 2 Turn the Pump ON and open the Feed Hose Valve to the boiler Let the boiler fill with descaler to just above the top of the Sight Glass before opening the Drain Hose Valve Make sure the Drain Line Hose is in the pail with the pump Do not allow the liquid to fall below the pump intake Water may be added to reservoir pail to keep pu...

Page 13: ...Valve of the steamer 8 When the level reaches the top of the sight glass open the Drain Valve of the steamer 9 Let the pump run 5 minutes keep an eye on the water level in the pail additional water may be added to keep the pump submerged 10 After 5 minutes turn OFF the pump close the Feed and Drain line Valves turn the OFF the steamer power the boiler will automatically drain Proceed to Part D Tak...

Page 14: ... strainer is clogged Clean water supply strainer Water sensors shorted by scale Descale steam generator with USDA Deposits Approved descaler Inoperative controls or solenoid See note 1 Steam Generator does not make No water in steam generator See steam generator does not fill above any steam Gas models only Turn off steam generator and open gas Gas supply valve closed supply valve Refer to Service...

Page 15: ...nes Food takes too long to cook Not enough steam movement in Make proper connections Refer to Service Cook in perforated pans when compartment Hot water con Manual possible Connected to condenser line Pans too close to the bottom of Put pans in racks near top of cabinet cabinet Steam generator scale buildup Descale steam generator with USDA approved descaler Compartment overloaded with Put less fo...

Page 16: ...cooking The natural characteristic flavors are present when vegetables are cooked in this manner Cut vegetables to the seine size pieces to assure uniform results Vegetables should be washed before cooking Removing tough stems and skins will shorten cooking times and improve results Vegetables may be lightly seasoned before or after steaming In general use perforated pans for fastest results Froze...

Page 17: ... wrap or aluminum toil as a cover in the pressure steamer Vegetable Pressure Steam Cooking Chart The cooking time for vegetables have wide limits due to several factors Young or new vegetables cook in less time than the older ones Freshly picked vegetables cook taster than those long stored Different species of the same foods cook in varying time limits The size of the vegetable or pieces affects ...

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