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High-Crown Arena

ClearSpan™ High-Crown Arena

60' Diameter

©2006 ClearSpan™
All Rights Reserved. Reproduction is prohibited without permission.
Revision date:

August

2006jg

Sku: #105115

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Summary of Contents for 105115

Page 1: ...High Crown Arena ClearSpan High Crown Arena 60 Diameter 2006 ClearSpan All Rights Reserved Reproduction is prohibited without permission Revision date August 2006jg Sku 105115 ...

Page 2: ...t local and regional building codes to determine acceptable construction practices and to identify any building restrictions LOCATION Choose the proper location before you begin The following suggestions and precautions will help you select the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or digging Lo...

Page 3: ...r pipe assembly used as part of the frame e g a purlin or in the sleeve of a cover e g cover conduit for a particular shelter End or Side Panel Fabric or material used to cover the end wall assemblies or the side for an arena End wall assemblies are optional for many shelters Ground Post Metal tube or pipe driven or set into the ground Typically rafters are attached to the ground posts after the p...

Page 4: ...s UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter 1 Unpack the contents of the boxes and place them where you can easily inventory the shipment Refer to the Bill of Materials Spec Sheets 2 Verify that all parts listed on the Bill of Materials Spec Sheets are present If anything is missing or you have questions...

Page 5: ...02 assembly NOTE The 104302 assembly see insert above includes a base plate Base plate is not used for this arena The bolt lock washer and nut are used to attach the pipe fitting to the ground posts Ratchet attached to ground post 10015808 Two Socket Cross for Sidewall 10015108 Single Socket Tee for Sidewall Pictorial Parts Guide Not all parts are shown Purlin Connection Bracket for Purlins Purlin...

Page 6: ...0 High Crown Arena Ground Post Gate Sidewall Frame 4 of post is below finished grade Support Purlins 3 Rings Crown 105099 Diagonal Cable Visit www ClearSpan com for additional products and customer assistance 5 of 36 ...

Page 7: ...nd the rafters will not install correctly ATTENTION The ground posts are designed to set four feet 4 below the finished grade Different soil types can greatly affect the stability of the ground posts GROUND POSTS MUST BE ANCHORED IN PLACE WITH CONCRETE Use a 24 auger to dig post holes CAUTION For loose or unstable soil types or conditions consult local contractors for assistance before you dig and...

Page 8: ...de wall frame between the ground posts is installed ABOUT THE GATE The gate of the arena is assembled differently and includes different pipe The procedure to assemble and install the gate is described near the end of these instructions and before the main cover is installed Consult the Side Frame Diagram and the Quick Start Guide for addition information Required parts for the frame between groun...

Page 9: ...f vertical pipe into the single socket tee on the bottom pipe and tighten the set screw using an Allen wrench to secure the pipe 8 Take the middle horizontal pipe assembly insert the vertical pipe previous step into the two socket fitting and attach the middle pipe to the ground posts as previously described 9 Repeat the above steps to attach the top horizontal frame assembly 10 Once the section o...

Page 10: ...teps to assemble the rafters Use the rafter diagram at the end of the instructions 1 Locate the four 4 sections of pipe for the first rafter assembly 2 Position the rafter pipes on a flat surface in the manner shown on the rafter diagram Start at the first joint between the first two rafter pipes and insert a coupler Use a punch or screwdriver to align the holes if needed 3 Place two 2 4 bolts int...

Page 11: ...e a 5 16 x 1 carriage bolt and 5 16 nut to secure the band clamp to the pipe See Rafter Diagram for placement 9 Repeat the steps to assemble all remaining rafters 10 Once all rafters are assembled continue with installing the rafters and assembling the frame Space below reserved for customer notes Band clamp with 5 16 carriage bolt and nut Visit www ClearSpan com for additional products and custom...

Page 12: ...maining rafters are attached Diagram shows the top view with three rafters installed The following steps describe one way to install the rafters 1 Attach the 105099 crown to Rafter Position 4 short pipe at the end of one rafter 2 Using the proper lifts lift the rafter into position and attach the lower end to the top of the ground post NOTE The mounting bracket on the base plate at the top of each...

Page 13: ...lins help to stabilize the rafter frame The parts needed for the ring bracing include the following Purlins All three lengths FAG355 3 8 x 1 Hex Bolt FALB08B 3 8 Flat Washers 3 8 Lock Washers 3 8 Nuts Complete these steps to install the purlins NOTE Purlins are attached on top of the connection brackets See diagram below 1 Take one purlin for the bottom ring of the frame place the slots over the b...

Page 14: ...able assembly 1 Turnbuckle 2 Cable Thimbles 4 Cable Clamps 12 Cables cut to 38 each Complete these steps 1 Take one 38 length of cable and cut an 8 piece from it This 8 piece is the lower cable section 2 Repeat Step 1 for the remaining 38 cables and set each short 8 section aside 3 Take each 30 cable and attach one to each rafter at the crown as shown below using two cable clamps REMEMBER Install ...

Page 15: ...or as you did at the crown See Step 3 if needed 10 Repeat the steps to attach the free end of the upper 30 cable which is attached to the same rafter to the remaining end of the turnbuckle Cable is threaded through the band clamp NOTE Pull the slack from the upper cable when attaching it to the turnbuckle and verify that the turnbuckle is in its open or extended position 11 Repeat the steps to ass...

Page 16: ...below so they do not interfere with each other View shows cables as seen on the inside of the arena 3 Select a turnbuckle and open it to the extended position 4 Install cable thimbles on each eye of the turnbuckle and attach the cable to the turnbuckle Refer to the previous cable procedure if needed to attach the turnbuckle REMEMBER The U bolt portion of the cable clamp is positioned over the dead...

Page 17: ... 2 At one long cable dashed line below 12 00 o clock to center position tighten the turnbuckle until snug 3 Move to the rafter cable across from the first at the 6 00 o clock to center position and repeat the steps to tighten that cable turnbuckle 4 Move to the 9 00 o clock to center position and tighten the turnbuckle 5 Continue to repeat this pattern until all long cable assemblies are snug NOTE...

Page 18: ...emble the gate include the following Horizontal pipe top and bottom 1 74 plain pipe 190P074 1 99 swaged pipe 190S099D Horizontal pipe middle two 1 79 1 2 plain drilled 190P0795D 1 99 swaged pipe 190S099D Vertical pipe wheel end top and bottom 1 29 1 4 plain 190P0292 See Gate Diagram for location if needed Vertical pipe all others 1 26 1 2 plain 190P0265 The following steps describe one way to asse...

Page 19: ... of the same parts as the main frame cables and is assembled in the same manner Complete these steps 1 Close the gate and align the security brackets on the ground post with the pipe fittings on the middle horizontal pipes of the gate 2 Measure the gate diagonally from the wheel corner to upper hinge corner to determine cable length REMEMBER Allow enough extra cable to attach each cable end to the...

Page 20: ... the cover evenly working from the top to bottom Repeat the process as needed to stretch the cover 11 Secure cover conduit to the ground posts with 2 straps and QH1065 ratchets ATTACH RATCHETS TO THE SIDEWALL POSTS Complete these steps to attach the ratchets 1 Move to each sidewall post measure 24 down from the top and attach a QH1061 ratchet on each post 2 Measure 36 down from the top of each pos...

Page 21: ...e it is placed at the top of the frame unroll the cover along the rafter in both directions 6 With the cover in position on the frame move to a lift on the inside of the frame and unroll the cover along the rafter as shown below Cover is rolled to its end in the direction of one double arrow and then opened in the direction of the remaining double arrow 7 As the cover is unrolled in the final two ...

Page 22: ...n the center hole with the crown at the top of the frame INSTALL MID AND UPPER RATCHETS 1 Locate the black straps on the inside underside of the cover The straps serve as guides for the installation of the ratchets 2 Using Tek screws attach a ratchet as close to the underside of the rafter pipe as possible NOTE Verify that the ratchet does not touch the cover and that the cable does not hamper its...

Page 23: ...ION DO NOT tighten the straps too much The final stretching of the cover occurs after all straps are inserted into to the ratchets and the cover is properly aligned 9 Begin at the top of the arena and tighten the upper ratchets to pull the cover into position or lash the cover to the crown if ratchets were not used NOTE Use the hole in the cover and align it with the crown of the frame 10 Verify t...

Page 24: ...s 5 With all couplers installed see above verify that the conduit and coupler assembly is centered in the cover pocket and secure each coupler to each conduit using two Tek screws See diagram above 6 Measure the length needed to reach from the lower QH1065 ratchet to the coupler and back to the lower ratchet and cut a section of 2 yellow strap from the bulk roll DO NOT CUT THE STRAP TOO LONG DOING...

Page 25: ...en two ground posts 2 Insert the end of the tie down through the grommet of the side panel Diagram shows a snugger ball tie down 3 Wrap the tie down cord around the ground post or frame tube and thread the ball of the tie down through the double cord of the tie down to secure it in place See previous diagram Photo may show a shelter that differs in design Photo is used to show the position of the ...

Page 26: ...ter mounting bolts are tight Check connections and all fasteners to verify that they remain tight Do not climb or stand on the arena at anytime Remove debris and objects that can accumulate on the arena Use tools that will not damage the cover or sides when removing debris Remove snow to prevent excess accumulation Use tools that will not damage the cover when removing snow Check the contents of t...

Page 27: ...es 190P045 are 45 long MOUNTING BOLTS Use the 1 2 carriage bolts lock washers and nuts that remain after you disassemble the 104302 assembly See the Pictorial Parts page if needed Visit www ClearSpan com for additional products and customer assistance 26 of 36 ...

Page 28: ...S Use 1 2 x 1 1 2 carriage bolts FAH142B flat washers FAME09B and 1 2 self locking nuts FALF23B Install washer against nut Attach wheel using 4 3 8 x 1 Hex bolts 4 Flat washers 4 Lock washers 4 Nuts Horizontal pipes top and bottom 1 190P074 74 and 1 190S099D 99 swaged Horizontal pipes middle two 1 190P0795D 79 1 2 and 1 190S099D 99 swaged Visit www ClearSpan com for additional products and custome...

Page 29: ...s lock washers and nuts One 1 x 5 Hex bolt and nut and two 2 purlin connection brackets 60DA3501D 60DA3501D 60DA3502D 60DA3501D Dashed lines show the outline of the 105094 coupler on the inside of the rafters First Joint Third Joint Second Joint Rafter Splice Install Tek screw here Rafter Position 4 Visit www ClearSpan com for additional products and customer assistance 28 of 36 ...

Page 30: ...nside Center Inside Center Inside Center 8 x8 Bottom 8 x8 Bottom 8 x8 Bottom 8 x8 Bottom Plate Plate Plate Plate Point Point Point Point Inside Center Inside Center Inside Center Inside Center Typical Typical Typical Typical Dimension Dimension Dimension Dimension 4 x4 Sq 4 x4 Sq 4 x4 Sq 4 x4 Sq Tube Tube Tube Tube 60 HIGH CROWN ARENA GROUND POST PLACEMENT 60 HIGH CROWN ARENA GROUND POST PLACEMENT...

Page 31: ...Quick Start Guide High Crown Arena 30 of 36 ...

Page 32: ...High Crown Arena 60 8 W x 26 8 1 2 H x 60 8 L 105115 Shelter Description Shelter Dimensions Shelter Sku Number Last Revision Date Creation Date Drawn By 5 23 2006 5 8 2006 JR CONNECTIONS Rafter Purlin Connection View 2 Sidewall Rafter Connection View 1 Cabling Pattern in every fourth bay 3 bays total Detail Outlined in instructions 31 of 36 ...

Page 33: ...t 105092 End Pipe Connector 105098 Pipe fitting from 104302 foot 5 16 x 2 1 2 hex bolt and nut Sidewall Pipe 1 1 2 Carriage bolts with lock washer and nut from the 104302 foot FAH542 1 2 Grade 5 bolt FALB73 1 2 Grade 5 nut with 1 2 lock washer D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 5 23 2006 JR 5 8 2006 Drawn By Creation Date Last Revision Date High Crown Arena 60 8 W x 26 8 1 2 H x 60 8 ...

Page 34: ...P0795D 190P0795D 190S099D Cable Assembly Field drill through the horizontal pipes near the pipe couplers See instructions A D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 5 23 2006 5 8 2006 JR Drawn By Last Revision Date Creation Date High Crown Arena 60 8 W x 26 8 1 2 H x 60 8 L 105115 Shelter Sku Number Shelter Description Shelter Dimensions Engineering Services Products Co Design Approval Mang...

Page 35: ...r Sku Number High Crown Arena 60 8 W x 26 8 1 2 H x 60 8 L 105115 Drawn By Last Revision Date Creation Date 5 23 2006 5 8 2006 JR SIDE PANEL DETAILS 190P045 Two Socket Cross Single Socket Tee Single Socket Tee 105098 Pipe Connector From the 104302 QH1061 Ratchet 105092 End Pipe Connector 190S099D 190P0795D Visit www ClearSpan com for additional products and customer assistance 34 of 36 ...

Page 36: ... 1 Assemble all sections of cover conduit using two 2 Tek Screws one 1 on each side of the pipe Step 2 Insert all sections of cover conduit into the cover pockets Step 3 Insert a cover conduit coupler between the conduit pipes at each of the 12 connection points Step 4 Secure the cover conduit coupler to the conduit pipes by using two 2 Tek Screws per side of conduit pipe Step 5 Secure one 1 2 rat...

Page 37: ...Customer Notes Visit www ClearSpan com for additional products and customer assistance 36 of 36 ...

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