ClearSpan 104447 Instruction Manual Download | Manualshive

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Instruction Manual

Poly Shelters

for the ClearSpan

TM

Sunblocker Pavilion

SKU #104447 21' Wide x 16' Long
SKU #104448 21' Wide x 24' Long
SKU #104449 21' Wide x 32' Long
SKU #104450 21' Wide x 40' Long
SKU #104451 21' Wide x 48' Long
SKU #104452 21' Wide x 56' Long
SKU #104453 21' Wide x 64' Long
SKU #104454 21' Wide x 72' Long

© 2005 ClearSpan

TM

All rights reserved. Reproduction prohibited without written permission.
Rev: 26 Jan 05

Note: Photo may be of a different but similar model

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Summary of Contents for 104447

Page 1: ...ng SKU 104449 21 Wide x 32 Long SKU 104450 21 Wide x 40 Long SKU 104451 21 Wide x 48 Long SKU 104452 21 Wide x 56 Long SKU 104453 21 Wide x 64 Long SKU 104454 21 Wide x 72 Long 2005 ClearSpanTM All rights reserved Reproduction prohibited without written permission Rev 26 Jan 05 Note Photo may be of a different but similar model ...

Page 2: ...hen working with corded power tools Never erect a shelter directly under power lines Be careful not to drive anchors into buried power cables Do not climb on the shelter or its frame It is not designed to support human weight If the shelter is enclosed provide proper and adequate ventilation Do not store hazardous materials in the shelter without proper ventilation and precautions If both ends are...

Page 3: ...lding on it Another alternative is to provide footings which are level to support the shelter These could be pressure treated posts precast concrete blocks or poured in place footings Drainage is another important consideration Rain flowing off your shelter should have a natural path to flow away from the shelter and not under or into it Section A Unpack Identify Parts Step 1 Before you begin to a...

Page 4: ...trations are not to scale Page 4 Pipe only swaged is shown Swivel Socket Cover Ball Tie Down Rafter Sections all pieces not shown Tek Screw Ground Post optional Crossover Socket T Cross Straight Coupling 2 Socket Cross 3 8 Driver Bit ...

Page 5: ...bly Diagrams Your assembled shelter will be similar to the photo below Before installing your shade cover you will assemble the frame Note The number of rafters shown above may not match your shelter Page 5 ...

Page 6: ...il driven into the side of the stake will help support the line The line should be exactly 1 down from the top of the post Now you will locate the other two corner posts Step 5 String a line the exact width of your shelter from the first corner Use a transit to set this line square or at exactly 90 from the first line Drive a post in this 3rd corner but only a few inches deep at this time If you d...

Page 7: ...d holes in the posts as shown above to facilitate attachment to baseboards optional supplied by customer if desired Cutting posts as a rule is not recommended as they act as the foundation for the shelter The posts should be set into grade as indicated in the instructions Exceptions do occur when a post cannot be driven far enough into the grade because of rock or ledge that cannot be broken throu...

Page 8: ...ter Step 2 Position a socket T and cross coupling at the middle of the curved section that will become the peak Step 3 Position a socket T and cross near the top of each leg section just below the bend Step 4 Use 2 straight couplings to join the 3 curved sections together Step 5 Use straight couplings to join a leg to each end of the curved assembly Step 6 Assemble the chord using 2 swaged 99 pipe...

Page 9: ...horizontal chord or diagonal corner braces Inside rafters have crossover fittings at the peak and just below the bends in the leg sections Typical Inside Rafter Step 11 Add swivel sockets to the legs of both end rafters and 2 of the inside rafters These will later be used to connect diagonal struts Look at the frame drawing to approximate the locations of these couplings On the legs of the end raf...

Page 10: ...ite end To correct this simply push each half rafter in the direction it needs to go Step 3 Insert purlins horizontal members into the couplings at the peaks of the rafters and also at the tops of the legs Tighten the rafter couplings as you go Start with the plain end of a 99 swaged pipe Continue to add more 99 swaged sections and end with an unswaged section that is the correct length so the pur...

Page 11: ... the next rafter an inside rafter and slide it onto the ridge purlin Position it exactly 8 feet from the end rafter and tighten the coupling Your structure should stand on its own now Step 4 Add swaged 99 purlins at the tops of the legs just below the bends Step 5 Continue to add rafters at 8 spacing and purlin sections until your shelter is complete and you ve finished with the other end rafter T...

Page 12: ...ly between the end and first rafter in Step 1 Assemble 4 struts using a 99 swaged pipe into a 12 unswaged pipe If this is a permanent installation secure the connection with a Tek screw into the joint Step 2 Install a diagonal strut assembly in each corner of your pavilion Position them as shown between the swivel high on the end rafter and the swivel low on the neighboring inside rafter ...

Page 13: ...the middle of the chord If you used ground posts the bottom of this pipe should be secured to the ground post in the same manner as the legs Step 2 Connect a 72 unswaged pipe between the top of the 2 socket cross of the chord to a socket T cross coupling at the end of the ridge purlin Step 3 Check for any sharp edges on the frame and either file them smooth or wrap them with a layer or two of duck...

Page 14: ...he frame You need one person at each rope for this step Step 3 Remove the ropes and position the cover evenly on all four sides Warning Do not leave the cover unattended until it has been secured in all four corners Step 4 Secure the corners by using the Ball Tie Downs as illustrated below Step 5 Once the corners are fastened place Ball Tie Downs through all grommet holes and loop around pipe as i...

Page 15: ...ormance The following notes include several items that need periodic checking Cover must be kept taut check and adjust tension periodically Check connections and fasteners for tightness replace and or repair missing or damaged parts Contact ClearSpan for assistance in identifying needed parts call us toll free at 1 800 245 9881 If shelter is moved after construction inspect shelter thoroughly befo...

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