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58000081 Iss 01

 

ScreenZone

 

 

Large Commercial Air Curtains

 

 

RAC10HL

 

RAC15HL

 

RAC20HL

 

 

Installation and Operating Manual

 

 
All electrical appliances produced by the Company are guaranteed for one year against faulty 
materials  or  workmanship.    This  applies  only  if  the  appliance  has  been  used  for  purposes  in 
accordance  with  the  instructions  provided  and  has  not  been  connected  to  an  unsuitable 
electricity supply, or subject to misuse, neglect, damage or  modified or repaired by any person 
not authorised by us. This guarantee is offered to you as an extra benefit and does not affect your 
legal rights. 

 

The correct electricity supply voltage is shown on the rating label attached to the appliance. 
 
Reasonable care has been taken to ensure that this guide is accurate at the time of printing.  
In the interest of progress the Company reserve the right to vary specifications from time to time 
without notice.

 

Summary of Contents for RAC15HL ScreenZone

Page 1: ...has not been connected to an unsuitable electricity supply or subject to misuse neglect damage or modified or repaired by any person not authorised by us This guarantee is offered to you as an extra benefit and does not affect your legal rights The correct electricity supply voltage is shown on the rating label attached to the appliance Reasonable care has been taken to ensure that this guide is a...

Page 2: ...ork Wiring Controller 5 4 Network Wiring Switches 6 Heat Output Configuration 7 Disassembly Assembly 8 Installation Details 8 1 Mounting 8 2 Electrical Supply 8 3 Installation 8 4 Installation Wiring 9 Fault detection and LEDs 10 BMS Connection MODBUS Protocol 10 1 BMS Connection 10 2 MODBUS Protocol 11 Touchscreen Controller Operation 11 1 Main Screen 11 2 Setting menu 11 3 Time 11 4 Lock 11 5 Ti...

Page 3: ...nterlocks can be installed at the discretion and responsibility of the installer All units must be wired in accordance with I E E regulations for the Electrical Equipment of Buildings and the installer should ensure that a suitable isolating switch is connected in the mains supply Electrically heated supply is 415V 3 phase Neu tral and Earth Max cable inlet size is 4mm or 6mm refer to individual t...

Page 4: ...double gang back box and is pow ered by an RJ45 connection The controller will not fit metal or dry lining back box The cable length between the base unit and the controller can be up to 50 metres 2 1 Introduction This instruction manual describes the Screen Zone Large Commercial Recessed range of air curtains They are designed for discreet positioning in a suspended ceiling or bulk head in the do...

Page 5: ...5 58000081 Iss 01 3 Dimensions 3 1 Air Curtain Dimensions 3 2 Fixing Locations M8 threaded fixing are located as shown 20mm knock out fixings are also available alongside the threaded fixings ...

Page 6: ...ze amps A pha 16 20 20 32 32 40 Controller Touch colour screen controller Controller wiring CAT5 CAT6 with RJ45 connectors Cable terminal size 10mm Max Mains terminal block position Corner of base unit Terminals N L1 L2 L3 Control terminal position Corner of base unit RJ45 type Air Data Air volume Max speed m h 1164 1475 2013 Air velocity Max speed 0M m s 8 5 4 Max speed 1M m s 5 4 2 Max speed 2M ...

Page 7: ...7 58000081 Iss 01 5 Wiring Details 5 1 Installer Wiring CAT5 cable ...

Page 8: ...8 58000081 Iss 01 5 2 Factory Wiring ...

Page 9: ...h air curtain with a unique address DIP switch setting 000X is reserved for when a controller or BMS is not used E g air curtain 1 DIP switches set to 1000 External and door switches are connected between COM and SW1 or SW2 Their behaviour can be configured in the controller settings menu E g air curtain 2 DIP switches set to 0100 All possible addresses are 1 100X 2 010X 3 110X 4 001X 5 101X 6 011...

Page 10: ... is used to select fan speed range For installation height of 2 3m set the DIP switches to 0000 For installation height of 3 4m set the DIP switches to 0001 SW1 on off SW2 low speed high speed SW3 1 3 heat output SW4 2 3 heat output CAT5 cable with RJ45 connectors can be used to network up to 7 air curtains in a daisy chain configuration The 2 DIP switches on all 7 connected air curtains must be s...

Page 11: ...C15HL 18kW RAC20HL 24kW This configuration is suitable for installation height from 3 to 4m or in areas with more draft where higher fan speed is required Two cable links are supplied per blower unit These are 100mm x 2 5mm with female spade connector terminations Grey and Black PVC sheathed cables are intended for use with L2 and L3 phases In each blower unit locate the end of the heating element...

Page 12: ...e screw and nut assembly requiring a 10mm spanner and 2 Pozidrive screwdriver The outside edge hinge pin is fixed in place 3 Remove panels by rotating and sliding inwards from the edge 4 The surround is held in place by 12 RAC10HL 16 RAC15HL or 20 RAC20HL 2 Pozidrive screws 5 For installation remove surround and fit unit back box into recess first The lip of the back box should be recessed 3 10mm ...

Page 13: ... wired in accordance with IEE Regulations for the Electrical Equipment of Buildings 8 Installation Details 8 3 Installation It is the sole responsibility of the installer to ensure that the points of attachment to the building are sound Consultation with the consultant architect or owner of the building is recommended to ensure that a sound mechanically stable installation is achieved All attachme...

Page 14: ... blow is demanded the secondary PCBs are powered A second LED on the main PCB shows that the second 12V power supply is working correctly A fault with the auxiliary power is indicated by a flashing orange LED on the main PCB A green LED on the secondary PCBs shows that they are receiving 12V power Number of flashes Fault 1 Power measurement when triacs switched off Response Auto run motor 2 Motor ...

Page 15: ...lf duplex interface MODBUS RTU 9600 baud 8 bits 1 start bit no parity 2 stop bits mark parity 1 stop bit Supported MODBUS function codes 0x03 read multiple input registers 0x04 read multiple holding registers 0x06 write single holding register 0x10 write multiple holding registers 16 Bit Input Registers 1 Status 2 Temp 1 3 Temp 2 4 Temp Heatsink 5 Temp External 6 External Switches Temperatures are...

Page 16: ...to use the timer function 11 4 Lock PIN function can be enabled to prevent unwant ed operation of the heater or changing the set tings The PIN can be completely disabled enabled for settings only or all functions The default Pin is set as 1234 but can be changed using the Change Pin button If the PIN is forgotten contact Consort technical help 11 5 Timer The 7 day timer function allows scheduling ...

Page 17: ...pe When the air curtain is disabled by the door switch the heater will operate at a low fan speed This will allow for a fast start up when the door is opened When SW1 is active the home screen will show the status of the door switch SW2 is intended for a remote switch that can be used to disable the air curtain from a remote loca tion Usually this would be a simple BMS or external timer connection...

Page 18: ... efficient 11 12 Temperature Mode 2 This operating mode is suitable for situations where the heater is used to maintain the room temperature or where the requirement is to ad just the heat output based on the indoor outdoor temperature This operating mode can use either the internal or supplied external temperature sensor The temperature on the left defines the starting point below which the air c...

Page 19: ...ailable These are general status faults and sensor screens The links to the faults and sensor screens are hid den when no faults have been identified 11 13 Heater status cont The general status screen shows details about the heater and all of the internal blower units The heater needs to be run before some of the values can be calculated The faults screen can provide detailed diagnos tics of fault...

Page 20: ...and Energy Information Amendment EU Exit Regulations 2019 SI 2010 2617 The Restriction of use of Certain Hazardous Substances SI 2012 No 3032 The Supply of Machinery Safety Regulations 2008 SI 2008 1597 Transposed standards used BSEN55014 2006 BSEN301 489 1 3 BSEN300 220 1 2 BSEN60 730 2 9 BSEN 60335 1 2012 BS EN 60335 2 30 2009 PART NUMBER AND DESCRIPTION OF APPLIANCE RAC10HL RAC15HL RAC20HL AIRC...

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