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Summary of Contents for MIG 95

Page 1: ...l l tt l j OPERATING MAINTENANCE INSTRUCTIONS ...

Page 2: ...ng and trouble free service from your iiM_Ul Mig Welder Safely Precautions 3 Welder Specifications zl Wiring 4 Assembly 4 Connecting the welding wire 5 MIG Welding 6 NO GAS Welding 6 PreparMon for Welding 6 Advantages of NO GAS Welding 6 Welding procedures 6 Wire Size Specification Chart 6 Replacement of The Wire Spool 7 Welding Tips 7 Adjustment of The Welder 7 Welding Problems and Solutions 7 Sp...

Page 3: ...e done on metals or coated metals containing zinc mercury chro mium graphite lead cadmium or beryllium unless the operator and the people standing in the same area use an air supplied respirator 1 3 Safe_ Instructions For your safely before plugging in the welder closely follow these instructions When working in a confined space the welder must be kept outside the welding area and the ground cable...

Page 4: ...coloured in accordance with the following code F 120 V GREEN WIRE Ground WHITE WIRE Neutral BLACK WIRE Live n i 1 In order to assemble the plastic handle follow the instructions in figure 1 In order to assemble the handshield insert the plasfic protection shield in the special opening fixing it with the two screws Place the handle fixing it in the slit of the protection mask push it and rotate it ...

Page 5: ...e sure the wire is cut cleanly no burrs or angles and at least l 0 inches of the end is straight no curves Failure to foflaw these instructions could lead to the wire damaging the liner 5 Lower the upper roll N and the knob L and tighten slightly ifthere is too much pressure the wire gets lacked and the motor could get damaged if tea loose the wire will not be fed by the rolls 6 Plug the power cor...

Page 6: ... the 120V 60Hz line 2 Connect the ground cable to the work piece and make sure that the contact is good 3 Make sure that the wire feeding roll is correctly positioned groove matching the wire diameter Note that each rell has two grooves one marked 035 the other marked 030 1 There is no need for gas cylinders 2 Welding outdoom is easier because there are fewer chances that wind blows away the shiel...

Page 7: ...tick out is the distance between the contact tip and the work piece The wire Stick out sometimes Improperly called arc length should remain in the range 3 16 6 16 in order to obtain best welding performances t Position the voltage switch in the desired position Select lower position for lower thickness and higher settings for higher thickness 2 Adr Jstthe wire speed Sta usng a tridi rnetal sheet t...

Page 8: ...6 08 Wire Feed Roll D 7x25 0 6x0 8 Side Panel Torch Grommet On Front Panel Wel_ng Cuffent Switch 16A 250V Patentiometer Knob On Off Switch 16A 250V Right Upper Panel Rc Board E0585 1 220V Internal Panel Wire Feed Motor 12V D 28 Rectifier Pms 30b F 1 Type Complete 111en nostat 100 Support O 9mm 0 225 Kg Flux cored Wire Spool Kit Spool Holder For 016 Spools Complete Left Side Panel Cable Clamp E3 8r...

Page 9: ...llSV II G 4 3 2 1 E 0585 ...

Page 10: ...Valve For No Gas T 1 0 Torch Torch Neck For Twl Torch Thread Guide Wire Liner X T Neck 1 4 Torch Neck Insulator 1 4 Torch E3 Gas Diffuser For Torch Twt Me 99 1 0mm Contact Tip For Torch T 1 4 1 6 Torch Gas Nozzle For Torch Twl Mc 31 Outer Sleeve D 15 5 L 1700 Steel Wire Liner 1 4x4 81ue L 1950 Pin For Torch Trigger D 4x16 No gas Torch Contact Spring Sp 0 5 Self Tapping Screw Gas Valve No Gas W Nec...

Page 11: ...LE VEE BUT JOINT _ 7 NOT LESS THAN 70 1 6ram DOUBLE VEE BUTT JOINT _ _ _ _ _ NOT LESS THAN 70 1 6ram SINGLE BEVEL JOINT I SINGLE FILLET LAP JOINT h DOUBLE FILLET LAP JOINT 11 fill J SINGLE STRAP JOINT d II DOUBLE BEVEL JOINT DOUBLE STRAP JOINT ml ll I F DOUBLE FILLET TEE JOINT SINGLE FILLET TEE JOINT h ...

Page 12: ...i WE6480 MIG 95 _ OPERATING MANUAL COD 77610490 ...

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