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OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS                                                GC0918 - ISS 1

INTELLIGENT BATTERY 

CHARGER/MAINTAINER

MODEL NO: IBC20

PART NO: 6267012

Summary of Contents for IBC15

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0918 ISS 1 INTELLIGENT BATTERY CHARGER MAINTAINER MODEL NO IBC20 PART NO 6267012 ...

Page 2: ...ease keep your receipt as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights ENVIRONMENTAL RECYCLING POLICY Thr...

Page 3: ...e this charger to rain 6 Never touch the negative and positive leads together 7 Never attempt any repairs yourself If you have a problem with your charger contact your local Clarke dealer or contact Service Clarkeinternational com 8 When charging is completed ensure that the vehicle battery leads are secured to the proper terminals which should be clean and lightly smeared with petroleum jelly to ...

Page 4: ...ocket could cause an electrical hazard If the colours of the wires in the power cable of this product do not correspond with the markings on the terminals of your plug proceed as follows The wire which is coloured Blue must be connected to the terminal which is marked N or coloured Black The wire which is coloured Brown must be connected to the terminal which is marked L or coloured Red We strongl...

Page 5: ...arging using its safety features to protect against sparking reversed polarity short circuit overcurrent overcharge and over heating The auto memory feature means that after powering on the visual display will show the last selected mode except BOOST mode 1 Power LED green 8 Charging Current LEDs 12V white 24V blue 2 Error LED Wrong Connection red 9 Power On Off Button 3 Charging LED yellow 10 Boo...

Page 6: ...e the battery from a vehicle to charge it Always remove the grounded terminal from the battery first Ensure all accessories in the vehicle are switched off to prevent sparking 2 Clean the battery terminals Be careful to keep any corrosive matter from coming in contact with eyes 3 If the battery can be topped up add distilled water to each cell until the battery acid reaches the level specified by ...

Page 7: ...he lead to the carburettor if fitted fuel lines or sheet metal body parts For positive earth vehicles very rare today connect the NEGATIVE BLACK lead from the battery charger to the NEGATIVE terminal on the battery Connect the POSITIVE RED lead to the vehicle chassis or engine block away from the battery Do not connect the lead to the carburettor if used fuel lines or sheet metal body parts NOTE I...

Page 8: ...nd also checks the battery voltage STEP 2 DESULPHATION If battery voltage is too low this step programs automatically and generates a pulsing current to remove sulphate STEP 3 ANALYSE Checks if the battery voltage reaches the threshold after desulphation and charging begins if the battery voltage is OK STEP 4 SOFT START Charges with constant current STEP 5 BULK Charges with constant maximum curren...

Page 9: ...atedly until 4A is shown This mode is recommended for 2 120 AH batteries 12V 6A 6A Yellow On Press the CURRENT button repeatedly until 6A is shown This mode is recommended for 10 180 AH batteries 12V 8A 8A Yellow On Press the CURRENT button repeatedly until 8A is shown This mode is recommended for 20 240 AH batteries 12V 10A 10A Yellow On Press the CURRENT button repeatedly until 10A is shown This...

Page 10: ...t your vehicle have your battery replaced or evaluated by a local battery supplier OPERATION TO CHARGE THE BATTERY 1 Connect the charger to the battery see page 7 2 Connect the charger to the mains supply If the charger senses an incorrectly connected battery the error display will indicate the fault as follows The fault needs to be identified before you continue connecting the battery ERROR CODES...

Page 11: ...able is for guidance in the case of a fully discharged battery When charging is complete the green CHARGED LED will come on Switch off the charger and disconnect the plug from the power socket Remove the leads from the battery as described on page 8 and store them onboard the charger with the mains lead Battery Size Ah Approx Time to Charge in Hours 12V 24V 2A 4A 6A 8A 10A 15A 3 5A 7 5A 4 2 1 14 7...

Page 12: ...lay E03 Charge mode is inappropriate ie 12V mode for 24V battery Choose correct mode for your battery ERROR display E04 Battery cannot store electrical charge during the charging process Replace the battery with a new one ERROR display E05 Unsuccessful desulphation Replace the battery with a new one ERROR display E06 Reverse connection Connect to the correct polarity Battery does not charge Lack o...

Page 13: ...ps with a solution of water and baking soda SPECIFICATIONS WARNING ALWAYS BE SURE THE CHARGER IS UNPLUGGED BEFORE PERFORMING ANY MAINTENANCE OR CLEANING ANY REPAIRS MUST BE DONE BY A QUALIFIED SERVICE TECHNICIAN Model Number IBC20 Input voltage current 230V 50Hz 2 5A Battery charging voltages 12V 24V Power 350W Max Output current 12VDC 2A 4A 6A 8A 10A 15A 24VDC 3 5A 7 5A Efficiency 85 approx IP Ra...

Page 14: ... COMPONENT PARTS NO DESCRIPTION NO DESCRIPTION 1 Front Panel 10 Power Cable 2 Front Cover 11 Extension Cable 3 Screw 12 Nuts 4 Function Panel 13 Fan Assembly 5 Locking Buckle 14 Partition Assembly 6 Circuit Board Control Module 15 Machine Screw 7 Screws 16 Screw 8 Main Circuit Board 17 Back Cover 9 Clip ...

Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

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