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Doc. No.

Copyright © 1995

Cisco Systems, Inc.

All rights reserved.

Cisco 7000 and Cisco 7507
Chassis Replacement Instructions

78-1064-02

Product Numbers: CHAS-7K, MAS-7K, CHAS-7507, MAS-7507

Customer Order Number: DOC-781064=

This document contains instructions for replacing a Cisco 7000 and Cisco 7507 chassis as a spare
part.

Note

With a few exceptions, the chassis replacement procedures are identical for both chassis;

therefore, throughout this document, both chassis are referred to as the chassis; the exceptions are
clearly noted.

You will remove the processor modules and power supplies from your existing chassis and install
them in the replacement chassis. The term processor modules refers to the RP, SP (or SSP), and
interface processors in the Cisco 7000, and the RSP2 and interface processors in the Cisco 7507.

These instructions are applicable only to systems that are already operational and for which first-time
installation and startup verification has been performed. If you have not already installed the system
and verified that it operates properly, or if you are moving the chassis to a new location, refer to the
Cisco 7000 Hardware Installation and Maintenance or Cisco 7507 Hardware Installation and
Maintenance
 publications for installation information.

The sections in this document include the following:

Product Overview, page 2

Prerequisites, page 6

Unpacking the Chassis, page 11

Replacing a Rack-Mounted Chassis, page 11

Moving System Components, page 18

Verifying the Installation, page 24

Cisco Information Online, page 48

Summary of Contents for 7000 and 7507 Chassis CHAS-7507

Page 1: ...ocessor modules refers to the RP SP or SSP and interface processors in the Cisco 7000 and the RSP2 and interface processors in the Cisco 7507 These instructions are applicable only to systems that are already operational and for which first time installation and startup verification has been performed If you have not already installed the system and verified that it operates properly or if you are...

Page 2: ... you will remove individually as you install the interface processors from the old system You will complete the system by installing the processor modules and power supplies that you remove from your existing system All of the components you will move to the new chassis are accessible from the rear of the chassis The descriptions that follow assume that you are viewing the chassis from the rear or...

Page 3: ...e power supply switch labeled O for the off position and for the on position is in the on position See Figure 3 When the switch is on a metal tab extends into a slot in the chassis When the switch is turned off O the tab is raised and clears the slot A captive installation screw at the top of each supply secures the supply in the bay and provides grounding for the system ENABLE ENABLE EJECT SLOT 0...

Page 4: ...six interface processor slots numbered 0 and 1 and 4 through 6 from left to right support any combination of network interface type The processor modules slide into the slots and connect directly to the backplane The backplane slots are keyed to guides on each type of board See Figure 4 for the Cisco 7000 and Figure 5 for the Cisco 7507 The keys ensure that the processor modules can be installed o...

Page 5: ...partially dislodged from the backplane These screws must be tightened to meet EMI specifications For complete descriptions of all system components refer to the Cisco 7000 Hardware Installation and Maintenance or Cisco 7507 Hardware Installation and Maintenance publications Figure 8 on page 19 shows a detail of the bottom ejector lever function When you push the bottom ejector lever upward and pus...

Page 6: ...deutet Gefahr Sie befinden sich in einer Situation die zu einer Körperverletzung führen könnte Bevor Sie mit der Arbeit an irgendeinem Gerät beginnen seien Sie sich der mit elektrischen Stromkreisen verbundenen Gefahren und der Standardpraktiken zur Vermeidung von Unfällen bewußt Avvertenza Questo simbolo di avvertenza indica un pericolo La situazione potrebbe causare infortuni alle persone Prima ...

Page 7: ...ing Before working on a chassis or working near power supplies unplug the power cord on AC units disconnect the power at the circuit breaker on DC units For translations of this safety warning refer to the section Power Supply Disconnection Warning on page 37 Warning This unit might have more than one power cord To reduce the risk of electric shock disconnect the two power supply cords before serv...

Page 8: ...e weight of the chassis For translations of this safety warning refer to the section Chassis Lifting Warning on page 39 Figure 6 Lifting Safely Caution To prevent damage never attempt to lift the chassis with the handles on the power supplies or the interface processors These handles are not designed to support the weight of the chassis Note The following warning is for units equipped with DC inpu...

Page 9: ...been disconnected at the network interface Use caution when installing or modifying telephone lines Cable Strain Relief If possible position the new replacement chassis close enough to the existing system so that you can avoid having to disconnect power and interface cables Be sure to disengage any strain relief devices before attempting to pull the cables from the port Following are descriptions ...

Page 10: ...Phillips screwdriver to install the power supply Earlier power supplies the first few hundred shipped have a slotted head captive installation screw ESD prevention equipment or the disposable grounding wrist strap included with all upgrade kits Antistatic mat foam pad or bag for removed processor modules in case you are not able to immediately insert them into the new chassis If your chassis is mo...

Page 11: ...he existing chassis Leave network interface cables connected to the interface ports only if the following conditions are true You are able to place the new chassis next to the existing chassis and moving the processor modules to the new chassis will not strain the interface cables You will not have to lift the new chassis after the processor modules and power supplies are installed The new chassis...

Page 12: ...gure 17 and for the Cisco 7507 refer to Figure 18 If the existing system is installed in an enclosed rack or if a power strip or other rack fixture blocks access to the power supply bays you may have to remove the existing system with the power supplies intact and then install them in the replacement chassis before you install that chassis in the rack If you must choose this method ensure that you...

Page 13: ...anslations of this safety warning refer to the section Chassis Warning Rack Mounting and Servicing on page 42 Warning Do not use a ramp inclined at more than 10 degrees For translations of this safety warning refer to the section Ramp Warning on page 44 Step 3 Follow the instructions in the Cisco 7000 and Cisco 7507 Rack Mount Kit Installation Instructions Document Number 78 1058 xx which is inclu...

Page 14: ...oth chassis if you must remove the existing system from the rack to make room for the replacement chassis you will have to disconnect all network interface cables and remove the power supplies before removing the existing system from the rack Be sure to label the interface cables to avoid crossing them when you reconnect them to the interface ports As you disconnect cables from the interface proce...

Page 15: ... and then install them in the replacement chassis before you install that chassis in the rack Ensure that you have sufficient assistance to support the chassis and to prevent the rack from tipping while you move the chassis into or out of the rack A fully configured chassis weighs 145 pounds and the rear of the chassis is heaviest Step 4 Remove all power supplies from the existing system and place...

Page 16: ... step might shift the chassis center of gravity to the front of the rack and may cause the rack or the chassis to tip or fall Before proceeding ensure that you have sufficient assistance to prevent the rack from toppling and the chassis from falling out of the rack Never attempt to lift or support the front of the chassis with the plastic front panels The panels can break away and allow the chassi...

Page 17: ... the power supplies installed ensure that you have sufficient assistance to lift the chassis and support the rack A fully configured chassis weighs 145 pounds and the rear of the chassis is heaviest Step 9 With one person positioned on each side of the replacement chassis grasp the underside of the chassis behind the front plastic panels and lift the replacement chassis up until it is level with t...

Page 18: ...ESD prevention device and attach it to one of the captive installation screws on a power supply in the rear of the chassis See Figure 1 or Figure 2 If you already removed the power supplies clip the ESD preventive strap to the captive screw on any unfinished chassis surface Step 3 On the existing system turn all power supply switches OFF O if you have not already done so Step 4 On each interface c...

Page 19: ...cal slot before removing the next processor module Before removing processor modules first remove the blank board carrier from the corresponding slot in the new chassis so that you can move the processor module directly into the same slot in the new chassis Follow these steps to move the processor modules to the new chassis Step 1 Use a screwdriver Number 2 Phillips or 1 4 inch flat blade to loose...

Page 20: ...sis Caution In the Cisco 7000 you must install the RP in the slot labeled RP and the SP or SSP in the slot labeled SP The RP slot is the far right slot when viewing the chassis from the rear and the SP slot is immediately to the left of the RP The interface processors can be installed in any of the interface processor slots labeled 0 4 The slots are keyed for correct installation Forcing the RP or...

Page 21: ...usion when reconnecting cables and checking the installation Step 10 Proceed to the next section to move the power supplies Note Leave the blank board carriers installed in all unfilled interface processor slots Moving Power Supplies You can insert the power supplies and connect the power cables but do not turn on system power until you are ready to restart the system and check the installation Al...

Page 22: ...nst the chassis rear panel Caution When inserting a power supply into the bay do not use unnecessary force slamming the power supply into the bay can damage the connectors on the rear of the supply and inside the chassis Step 9 Use a screwdriver to tighten the captive installation screw on the top of the power supply Caution Always tighten the captive installation screw at the top of the power sup...

Page 23: ...as illustrated The proper wiring sequence is ground to ground positive to positive line to L and negative to negative neutral to N Note that the ground wire should always be connected first and disconnected last For translations of this safety warning refer to the section DC Power Supply Wiring Warning on page 45 Step 14 Place the terminal block cover over the terminal block and secure it with the...

Page 24: ... its bay and the captive installation screw on each one is tightened All power supply cables are inserted into the power supply and secured with the cable retention clip Restarting the System When you have checked all of the connection points you will restart the system by turning on the power supplies and then verify that the system is operating properly by observing the LEDs on the rear of the s...

Page 25: ...e and initializes the interface processors approximately 30 seconds verify that the RP or RSP2 LEDs are in the following states Normal LED is on CPU halt LED is off on the RSP2 and RP Boot error LED is off on the RP Step 5 Verify that all of the enabled LEDs on all interface processors and on the SP or SSP in the Cisco 7000 are on Step 6 Verify that the console terminal displays a script and syste...

Page 26: ...s on the power supplies chassis front panel and the RP These are the states you should observe when you restart the system Power Supply LEDs Each AC input power supply contains AC power and DC fail LEDs and a power switch as shown in Figure 12 The green AC power LED indicates that the power supply is turned on and is receiving input AC power The yellow DC fail LED is normally off but goes on if th...

Page 27: ...ltage condition in the power supply Figure 13 DC Input Power Supply LEDs Similar Location to the AC Input Power Supply Caution Always ensure that each power supply is fully seated in the bay and that the captive installation screw is tightened before restarting the system The captive installation screw provides proper grounding and prevents the power supply from sliding out of the bay and dislodgi...

Page 28: ... the Cisco 7000 Hardware Installation and Maintenance or Cisco 7507 Hardware Installation and Maintenance publications for descriptions of environmental monitoring functions System Front Panel LEDs Three system status LEDs on the front of the chassis shown in Figure 14 indicate the status of the system and the power supplies The normal LED which is controlled by the RP or RSP2 goes on to indicate ...

Page 29: ...hen goes out The CPU halt LED which goes on only if the system detects a processor hardware failure should never go on If the boot error LED remains on for more than five seconds the system is unable to boot and should be restarted A successful boot is indicated when the boot error LED goes out however this does not necessarily mean that the system has reached normal operation During normal operat...

Page 30: ...alt LED on the RSP2 should be off and stay off unless the system detects a processor hardware failure A successful boot is indicated when the normal LED comes on and stays on however this does not necessarily mean that the system has reached normal operation The slot 0 and slot 1 LEDs indicate which PCMCIA slot is in use and blink when either slot is being accessed by the system if a Flash memory ...

Page 31: ...turning on the power supply switches lower power supply first upper power supply second you should observe the following Step 1 When you turn the lower power supply ON the power LED on the lower power supply should go on and the DC fail or output fail LED should remain off If the power supply switch resists the power supply is probably not fully inserted into the bay Turn the power switch OFF full...

Page 32: ...erface processor has hung the bus Turn all power supply switches OFF then use the ejector levers to ensure that each board is seated properly On each ejector lever pair push the top lever down while pushing the bottom lever up until both levers are at a 90 degree orientation to the rear of the chassis Refer to page 19 for a description and illustration of the ejector levers Tighten all captive ins...

Page 33: ... Refer to page 19 for a description and illustration of the ejector levers Tighten the captive installation screws at the top and bottom of the interface processor faceplate After the system reinitializes the interfaces the enabled LED on the interface processor should go on If the enabled LEDs still fail to go on after performing these steps suspect that the SP on the Cisco 7000 or an interface p...

Page 34: ...Slot 3 3 0 3 1 3 2 3 3 3 4 3 5 3 6 3 7 Slot 4 4 0 4 1 4 2 4 3 4 4 4 5 4 6 4 7 Router name Location Prepared by Date H1324a Slot 1 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 Slot 2 2 0 2 1 2 2 2 3 2 4 2 5 2 6 2 7 I O 0 1 2 3 4 SP RP Chassis serial number Slot 0 Circle one AIP CIP EIP FIP FSIP HIP TRIP Circle one AIP CIP EIP FIP FSIP HIP TRIP Circle one AIP CIP EIP FIP FSIP HIP TRIP Circle one AIP CIP EIP FIP ...

Page 35: ... 1 4 2 4 3 4 4 4 5 4 6 4 7 Router name Location Prepared by Date H3889 Slot 1 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 Slot 2 RSP2 I O 0 1 2 3 4 5 6 Chassis serial number Slot 0 Circle one AIP CIP EIP FEIP FIP FSIP HIP TRIP MIP Circle one AIP CIP EIP FEIP FIP FSIP HIP TRIP MIP Slot 5 5 0 5 1 5 2 5 3 5 4 5 5 5 6 5 7 Circle one AIP CIP EIP FEIP FIP FSIP HIP TRIP MIP Slot 6 6 0 6 1 6 2 6 3 6 4 6 5 6 6 6 7 Cir...

Page 36: ...entazione Advarsel Slå AV strømmen og trekk ut strømledningen før det utføres arbeid på et system som er utstyrt med en av på bryter Aviso Antes de começar a trabalhar num sistema que tem um interruptor on off DESLIGUE a corrente eléctrica e retire o cabo de alimentação da tomada Advertencia Antes de utilizar cualquier sistema equipado con interruptor de Encendido Apagado ON OFF cortar la alimenta...

Page 37: ...strømforsyningsenheten selv om strømbryteren er slått av og strømledningen er tilkoblet Når det gjelder systemer uten en strømbryter er det spenning i strømforsyningsenheten når strømledingen er tilkoblet Aviso Não toque na unidade abastecedora de energia quando o cabo de alimentação estiver ligado Em sistemas com interruptor a corrente eléctrica estará presente na unidade abastecedora sempre que ...

Page 38: ...i eller nära strömförsörjningsenheter skall du för växelströmsenheter dra ur nätsladden och för likströmsenheter bryta strömmen vid överspänningsskyddet Electric Shock Warning Warning This unit might have more than one power cord To reduce the risk of electric shock disconnect the two power supply cords before servicing the unit Waarschuwing Dit toestel kan meer dan één netsnoer hebben Om het risi...

Page 39: ...i selän avulla jotta välttäisit loukkaantumista Älä yritä nostaa asennuspohjaa virtalähteen tai liitäntäprosessorin kahvoista tai asennuspohjan etuosan muovipaneeleista jotta estät asennuspohjan ja rakenneosien vaurioitumisen Näitä kahvoja ei ole suunniteltu kestämään asennuspohjan painoa Attention Il faut deux personnes pour soulever le châssis Le saisir par son rebord inférieur et soulever des d...

Page 40: ... försöker lyfta chassit i handtagen på strömförsörjningsenheterna eller gränssnittsprocessorerna eller i plastpanelerna på chassits framsida Handtagen är inte konstruerade för att hålla chassits tyngd DC Power Disconnection Warning Warning Before performing any of the following procedures ensure that power is removed from the DC circuit To ensure that all power is OFF locate the circuit breaker on...

Page 41: ... al circuito de corriente continua cambiar el interruptor automático a la posición de Apagado OFF y sujetar con cinta la palanca del interruptor automático en posición de Apagado OFF Varning Innan du utför någon av följande procedurer måste du kontrollera att strömförsörjningen till likströmskretsen är bruten Kontrollera att all strömförsörjning är BRUTEN genom att slå AV det överspänningsskydd so...

Page 42: ... zwaarste onderdeel onderaan in het rek Als het rek voorzien is van stabiliseringshulpmiddelen dient u de stabilisatoren te monteren voordat u het toestel in het rek monteert of het daar een servicebeurt geeft Varoitus Kun laite asetetaan telineeseen tai huolletaan sen ollessa telineessä on noudatettava erityisiä varotoimia järjestelmän vakavuuden säilyttämiseksi jotta vältytään loukkaantumiselta ...

Page 43: ...nøye med at systemet er stabilt Følgende retningslinjer er gitt for å verne om sikkerheten Denne enheten bør monteres nederst i kabinettet hvis dette er den eneste enheten i kabinettet Ved montering av denne enheten i et kabinett som er delvis fylt skal kabinettet lastes fra bunnen og opp med den tyngste komponenten nederst i kabinettet Hvis kabinettet er utstyrt med stabiliseringsutstyr skal stab...

Page 44: ...iner Neigung von mehr als 10 Grad verwenden Avvertenza Non usare una rampa con pendenza superiore a 10 gradi Advarsel Bruk aldri en rampe som heller mer enn 10 grader Aviso Não utilize uma rampa com uma inclinação superior a 10 graus Advertencia No usar una rampa inclinada más de 10 grados Varning Använd inte ramp med en lutning på mer än 10 grader DC Power Supply Warning Warning When stranded wir...

Page 45: ...imultaneamente o isolamento e o fio condutor Advertencia Cuando se necesite hilo trenzado utilizar terminales para cables homologados tales como las de tipo bucle cerrado o espada con las lengüetas de conexión vueltas hacia arriba Estos terminales deberán ser del tamaño apropiado para los cables que se utilicen y tendrán que sujetar tanto el aislante como el conductor Varning När flertrådiga ledni...

Page 46: ...mento de corrente contínua utilizando as extremidades apropriadas no final do cabo conforme ilustrado A sequência correcta de instalação é terra a terra positivo positivo linha para L e negativo negativo neutro para N Note que o fio de terra deverá ser sempre o primeiro a ser ligado e o último a ser desligado Advertencia La figura muestra la caja de bornes de la fuente de alimentación Cablear la f...

Page 47: ...fra håndtaket på strømbryteren og deretter aktiveres strømmen ved å dreie håndtaket på strømbryteren til PÅ stilling Aviso Depois de ligar o sistema de fornecimento de corrente contínua retire a fita isoladora da manivela do disjuntor e volte a ligar a corrente ao deslocar a manivela para a posição ON Ligado Advertencia Después de cablear la fuente de alimentación de corriente continua retirar la ...

Page 48: ... 8 parity none stop bits 1 and baud rates up to 14 4 kbps For a copy of CIO s Frequently Asked Questions FAQ contact cio help cisco com For additional information contact cio team cisco com Note If you are a network administrator and need personal technical assistance with a Cisco product that is under warranty or covered by a maintenance contract contact Cisco s Technical Assistance Center TAC at...

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