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PORTABLE REMOTE CONTROL 

WINCH 12 VOLT - 3,000 LB. CAPACITY

Model

95912

AssEMBLY ANd OPERATION INsTRuCTIONs

Due to continuing improvements, actual product may differ slightly from the product described herein.

®

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

TO PREVENT sERIOus INjuRY, REAd ANd uNdERsTANd 

ALL WARNINgs ANd INsTRuCTIONs BEfORE usE.

Copyright

©

 2007 by Harbor Freight Tools

®

.  All rights reserved.  No portion of this 

manual or any artwork contained herein may be reproduced in any shape or form 
without the express written consent of Harbor Freight Tools.

for technical questions or replacement parts, please call 1-800-444-3353.

Summary of Contents for 95912

Page 1: ...llo CA 93011 Visit our website at http www harborfreight com To prevent serious injury read and understand all warnings and instructions before use Copyright 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replaceme...

Page 2: ...inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Write the product s serial number in the back of the manual near the assembly diagram or write month and year of purchase if product has no number Keep this manual and invoice in a safe and dry place for future reference Unpacki...

Page 3: ...wer Switch or plugging in power tools with the Power Switch on invites accidents Remove adjusting keys or wrenches before turning the power tool on 4 A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times 5 Proper footing and balance enables better control of the power tool in unexpect...

Page 4: ...d being pulled Overloading the Winch could cause personal injury and or property damage Maintain labels and nameplates on theWinch 2 These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement Prior to using theWinch make sure to read and understand all warnings safety 3 precautions and instructions as outlined in the manufacturer s instruction manual ...

Page 5: ...nly 13 Do not attempt to mount the Winch on a rounded surface This Winch 14 is not designed to accommodate ropes or fiberglass straps Do not replace the original Cable with a Cable of lesser strength Refer to the Product Specifications section in this manual for the proper replacement Cable Always leave at least 15 five turns of the Cable on the Drum to prevent pulling the Cable completely out of ...

Page 6: ... cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS ASSEMBLY INSTRUCTIONS NOTE 1 Depending on your level of knowledge regarding mechanical assembly and electrical wiring you may wish to have the assembly...

Page 7: ...s or any or maintenance of the vehicle For example the Cables may be routed under the vehicle attaching them to the frame using suitable fasteners not included Do not attach the Cables to the exhaust system drive shaft emergency brake fuel line or any other components which may create damage to the Cables through heat or motion or create a fire hazard If a hole is drilled through the bumper or any...

Page 8: ...ching and to restart the engine 3 WARNING This Winch is designed for outdoor use only Do not operate the Winch in a closed area or in a poorly ventilated area When running the engine of the vehicle produces carbon monoxide a colorless odorless toxic gas that when inhaled can cause serious personal injury or death Disengage the Freewheel Knob 1 of the Winch by turning the Knob to the 4 OUT position...

Page 9: ...inue to release a few additional feet of cable this is normal operation for this type of product See Figure D CLEVIS HOOK 22 FIGURE E 7 Remove the Hook Strap 24 and hook the Clevis Hook 22 onto the object using a pulling point tow strap or chain none included Make sure the Safety Latch on the Clevis Hook is properly in place Never wrap the Wire Cable 22 around the object or hook onto the object it...

Page 10: ...inch make sure the Freewheel Knob 1 is disengaged and disconnect the Winch from its 12 volt battery before performing any inspection maintenance or cleaning of the unit Before each use 2 inspect the general condition of the Winch Check for loose screws misalignment or binding of moving parts bent or broken parts damaged Wire Cable 22 and any other condition that may affect the safe operation of th...

Page 11: ...ualified service technician PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION ORWARRANTY OF ANY KINDTOTHE BUYERTHAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRE...

Page 12: ...and allow motor 1 to cool Have a qualified service 2 technician replace motor Motor runs but with insufficient power or line speed Weak vehicle battery 1 Vehicle battery to Winch wire 2 too long Poor vehicle battery connection 3 Poor ground 4 Damaged motor 5 Recharge or replace battery 1 Check charging system Keep Winch within distance 2 allowed by lead wires Check battery terminals for 3 corrosio...

Page 13: ...Nut M8 2 20 Roller Fairlead AR 21 Bolt M8 x 25 2 22 Wire Cable w Clevis Hook Assy 1 Part Description Q ty 23 Remote Transmitter 1 24 Hook Strap AR 25 Mounting Bolt M8 x 25 Washer Lock Washer Nut 4 Sets 26 Power Cables 2 27 Gear Housing Assy 1 28 Motor Assy 1 29 Bolt M5 x 16 1 30 Hex Nut M5 1 31 Clamp 1 32 Screw STPH M3 x 16 4 33 Solenoid Plate 1 34 Cable Clamp 2 35 Screw M4 x 16 4 36 Relay 2 37 Sc...

Page 14: ...consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part mus...

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