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®

ASSEMBLY AND OPERATING INSTRUCTIONS

TO PREVENT SERIOUS INJURY,

READ AND UNDERSTAND ALL WARNINGS

AND INSTRUCTIONS BEFORE USE.

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our Web site at: http://www.harborfreight.com

Copyright

    

2004 by Harbor Freight Tools

®

.  All rights reserved.  No portion of this

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions, please call 1-800-444-3353.

HVLP ELECTRIC PAINT SPRAYER

91772

Summary of Contents for 91772

Page 1: ...CA 93011 Visit our Web site at http www harborfreight com Copyright 2004 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions please call 1 800 444 3353 HVLP ELECTRIC PAINT SPRAYER 91772 ...

Page 2: ...c shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a pow...

Page 3: ... contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 7 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 8 Do not abuse the Power Cord Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord ...

Page 4: ...rk by hand or against your body is unstable and may lead to loss of control 17 Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed 18 Do not use the power tool if the Power Switch does not turn it on or off Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced 19 ...

Page 5: ...e is adequate surrounding workspace Always keep the work area free of obstructions grease oil trash and other debris Do not use a power tool in areas near flammable chemicals dusts and vapors Do not use this product in a damp or wet location 3 Always keep the extension cord away from moving parts on the tool 4 Always spray in a well ventilated area to prevent health and fire hazards 5 Never spray ...

Page 6: ...n to the State of California to cause birth defects or other reproductive harm California Health Safety code 25249 5 et seq 12 WARNING People with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker REV 11 06 ...

Page 7: ...arked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of elec tric shock See Figure A 2 The grounding prong in the plug is connected through the green wire ...

Page 8: ... Double Insulated tools can use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Figure C next page 3 The smaller the gauge number of the wire the greater the capacity of t...

Page 9: ... cords from sharp objects excessive heat and damp or wet areas SYMBOLOGY Double Insulated Canadian Standards Association Underwriters Laboratories Inc Volts Alternating Current Amperes No Load Revolutions per Minute RPM noxxxx min A V RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT NAMEPLATE AMPERES At Full Load EXTENSION CORD LENGTH 25 FEET 50 FEET 75 FEET 100 FEET 150 FEET 0 2 0 18 1...

Page 10: ...n on the cover of this manual as soon as possible ASSEMBLY AND OPERATING INSTRUCTIONS NOTE For additional information regarding the parts listed in the following pages refer to the Assembly Diagram on page 15 CAUTION Always make sure the Power Cord of the Sprayer is unplugged from its electrical outlet prior to making any adjustments to the tool FIGURE 1 Gun Body 27 Spiral Air Hose 46 Paint Cup 24...

Page 11: ... the Viscosity Cup 33 with paint holding it over the container and immediately begin to time how long it takes the Viscosity Cup 33 to empty The time it takes to empty the Viscosity Cup 33 is the viscosity of the paint If the paint is outside of the range 10 14 DINs take the appropri ate measures to thin it see manufacturer s instructions Preparing the Object to be Painted 1 Thoroughly clean the o...

Page 12: ...eeping a consistent dis tance from the object The Spray Gun must always be parallel to the surface of the object being painted Let go of the Trigger 25 after each pass Note Avoid circular motions as they may damage the finish of the surface 13 When you are finished release the Trigger 25 and turn off the Switch 31 Warning Air may still be in the Spiral Air Hose 46 after turning off the unit Always...

Page 13: ... Cover 19 4 Clean the Fluid Nozzle 15 and the Fluid Needle 4 First unlock and remove the Lock Ring 17 and Fluid Tip 16 Completely loosen the Fluid Needle Screw 1 Remove the Needle Spring 2 and push out the Fluid Needle 4 Do not use tools as they will bend the part Put the parts in a container with thinner and clean them Replace them in the proper order Refer to the Assembly Drawing on page 15 5 Ru...

Page 14: ...S THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PLEASE READ THE FOLLOWING CAREFULLY PARTS LIST Part Description Qty Part Description Qty 1 Fluid Needle Screw 1 24 Paint Cup 1 2 Needle Spring 1 25 Trigger 1 3 Washer 1 26 Handle O ring 2 4 Fluid Needle 1 27 Gun Body 1 5 Needle Cover 1 28 Strap 1 6 Needle SealingThread 1 29 Exhaust Cover 1 7 Gasket 2 30 Filter 1 8 Bol...

Page 15: ...91772 For technical questions please call 1 800 444 3353 Page 15 NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts ASSEMBLY DIAGRAM ...

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