Chen Hsong Ai-02 Operation Manual Download

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Ai-02

Operation Manual

Chen Hsong A

-02

Injection Multi-function Computer

Operation Manual

CHENHSONG HOLDINGS LTD.

TEL : +852-26653888,26653222 (Headquaters, Hong Kong)

+86-755-84139999 (Industrial park, Shenzhen)

Web : www.chenhsong.com.hk

Version: 2013_04

Summary of Contents for Ai-02

Page 1: ...Chen Hsong Ai 02 Injection Multi function Computer Operation Manual CHENHSONG HOLDINGS LTD TEL 852 26653888 26653222 Headquaters Hong Kong 86 755 84139999 Industrial park Shenzhen Web www chenhsong co...

Page 2: ...jection Pressure Setting 17 5 7 Injection Setting 17 5 8 Setting of pressure holding 20 5 9 Setting of plasticizing back pressure 22 5 10 Setting of automatic purge 24 5 11 Setting of Ejector 25 5 12...

Page 3: ...nt 91 6 1 Title Explanation of Computer Alarm 91 6 2 Explanation of Forming Operation 95 6 2 1 Temperature Control Setting 95 6 2 2 Temperature Deviation Alarm Setting 96 6 2 3 Heat Preservation Setti...

Page 4: ...2 Input Point Connection Diagram of Computer I O Board 115 6 4 7 Ai 02 Output Point Connection Diagram of Computer I O Board 116 6 4 8 Ai 02 extension I O board Connection Diagram 117 6 4 9 Ai 02 Robo...

Page 5: ...online through iChen System 5 Most advanced SMT electron plate assembling technology with a high reliability 6 32 bit high speed CPU 7 Automatically setting the position value of high pressure clampin...

Page 6: ...t points 24 Offer free options for copying or clearing mold data reservedly use preset mold data in the compute to save time 25 Intelligent fault detection and auxiliary operation instructions 26 Supp...

Page 7: ...Ai 02 Operation Manual 4 Introduction on each Part of Computer s Panel 4 1 Computer s Panel 7...

Page 8: ...wing functions 1 Can set the forming conditions like position speed pressure time counter and temperature etc 2 Can change the mould data and rewrite the materials of mould data 3 According to the req...

Page 9: ...computer press and simultaneously the function of pageup can be realized press and simultaneously the function of pagedown can be realized 1 Input the digital data required by forming conditions Speed...

Page 10: ...the computer operation panel If the Emergency Stop Button has been released the power of the machine can be switched on by pressing the Start Button This function can effectively protect the control...

Page 11: ...echnical answer to the inquiry please fill the customer service of this factory with these data so as to enjoy expeditious service 2 If no action is conducted the system will automatically switch to t...

Page 12: ...completed this interface will appear automatically 2 To modify the set value of temperature Nozzle T1 T8 Oil use to select the temperature stage to be set input the numerical value and press then the...

Page 13: ...achine model Note T7 can be selected as oil temperature control or barrel heating control 5 3Monitor the cycle Interface of monitoring the cycle 04 Press twice to call the cycle monitor screen which s...

Page 14: ...s 58222p mean the current position of opening AA Setting for speed of slow mold opening BB Setting for pressure of slow mold opening CC Setting for the end point of mold opening DD Setting for speed o...

Page 15: ...slowed mold opening OO Setting for ending position of slowed mold opening PP Setting for reserved of mold opening Optional QQ Display maximum stroke MM NN JJ KK GG HH DD EE AA BB Slowed mold Fast mol...

Page 16: ...ting for ending position of 2nd stage of mold clamping GG Setting for speed of 3rd stage of mold clamping HH Setting for pressure of 3rd stage of mold clamping II Setting for ending position of 3rd st...

Page 17: ...uld clamping and injection pressure setting 07 2 Use to select the parameters of mould clamping to be set Input the numerical value and press the then the set is completed Of which Clamp pressure is u...

Page 18: ...jection time DD Set the speed of stage 1 of injection EE Set the pressure of stage 1 of injection FF Set the termination of action of stage 1 of injection GG Set the speed of stage 2 of injection HH S...

Page 19: ...ion Manual OO Set the termination of action of stage 4 of injection PP Set the speed of stage 5 of injection QQ Set the pressure of stage 5 of injection RR Set the termination of action of stage 5 of...

Page 20: ...set Input the numerical value and press the then the set is completed In which AA Setting for injection time to convert time into pressure holding BB Setting for ending position of injection CC Setti...

Page 21: ...d stage of pressure holding KK Setting for time of 3rd stage of pressure holding LL Setting for speed of 4th stage of pressure maintenance MM Setting for pressure of 4th stage of pressure holding NN S...

Page 22: ...eters of plasticizing to be set Input the numerical value and press the then the set is completed Of which AA Set the time of plasticizing BB Set the termination of injection CC Set the time delay of...

Page 23: ...Set the termination of action of stage 2 of plasticizing MM Set the speed of stage 3 of plasticizing NN Set the pressure of stage 3 of plasticizing OO Set the back press of stage 3 of plasticizing PP...

Page 24: ...then the set is completed Of which AA Set the frequency of automatic purge BB Set the speed of plasticizing CC Set the pressure of plasticizing DD Set the back press of plasticizing EE Set the time o...

Page 25: ...ector setting 12 2 Useto select the parameters of Ejector to be set Input the numerical value and press the then the set is completed Of which AA Set the frequency of ejector BB Set the frequency and...

Page 26: ...J Set the pressure of ejection forward 2 KK Set the termination of action of ejection forward 2 LL Set the speed of ejection retraction 1 MM Set the pressure of ejection retraction 1 NN Set the switch...

Page 27: ...age to be set Input the numerical value and press the then the set is completed Of which AA Set quick speed of Carriage BB Set quick pressure of Carriage CC Set the stroke time of quick action of Carr...

Page 28: ...be set Input the numerical value and press the then the set is completed Of which Blowing 1 is the starting in mould opening midway Blowing 2 is the starting in mould opening termination Blowing 3 is...

Page 29: ...ng core pulling A 15 will appear 2 Useto select the parameters of core pulling to be set Input the numerical value and press the then the set is completed Of which AA Inserting core useto select from...

Page 30: ...lamping position of pulling core starting 4 Unused CC Cycle of inserting pulling core use to select from the following two modes 1 Time 2 Position switch DD Set the speed of inserting core EE Set the...

Page 31: ...re pulling B 16 will appear 2 Useto select the parameters of core pulling to be set Input the numerical value and press the then the set is completed Of which AA Inserting core useto select from the f...

Page 32: ...ng position of pulling core starting 4 Unused CC Cycle of inserting pulling core use to select from the following two modes 2 Time 3 Position switch DD Set the speed of inserting core EE Set the press...

Page 33: ...C 17 will appear 2 Use to select the parameters of core pulling to be set Input the numerical value and press the then the set is completed Of which AA Inserting core useto select from the following f...

Page 34: ...cle of inserting pulling core uset select from the following three modes 1 Time 2 Position switch 3 Count DD Set the speed of inserting core EE Set the pressure of inserting core FF Set the frequency...

Page 35: ...the time to be set Input the numerical value and press the then the set is completed Of which AA Set the time of plasticizing delay BB Set the time of cooling CC Set the time of recycling DD Set the...

Page 36: ...d II Set the time delay of carriage forward termination JJ Set the time delay of injection KK Set the time of retraction of Ejector shake LL Time delay of carriage retraction after backlash MM Standby...

Page 37: ...d then the interface of counter setting 19 will appear 2 Use to select the counter to be set Input the numerical value and press the then the set is completed Of which AA Set mould number of forming B...

Page 38: ...DD Standby EE Cycle monitor FF Set mould clamping by the adjustment GG Set mould pressing by the calibrating HH Standby II C timers of inserting cores JJ C timers of pulling cores...

Page 39: ...alarm of each stage of temperature to be set input the numerical value and press the then the set is completed This screen is used for setting barrel temperature for each channel The deviation settin...

Page 40: ...5 20 Temperature setting of hot runner Interface of Temperature setting of hot runner 21 Interface of Temperature setting of heat interval channel 22...

Page 41: ...mperature setting of heat interval channel 22 will appear Use to select temperature of each stage of heat interval channel to be set input the preset alarm numerical value and press the then the set i...

Page 42: ...tting of function 23 will appear 2 Use to locate the cursor in the function settings press and select ON press and select OFF then the set is completed 3 Automatic stop selection use to select the fol...

Page 43: ...ser have to order this device separately 6 Alarm for glue leak When choose ON alarm will ring if the nozzle leaks additional device 7 Alarm for no materials When choose ON alarm will ring if there is...

Page 44: ...5 22 The Selection of Mould Data The interface of Selection of Mould Data 24 The interface of Selection of Mould Data 25...

Page 45: ...memory card reading device screen with No Device will be disappear setting downloading mold number at A2 position press key to downloading data to SD memory card device the LED indicator will be flas...

Page 46: ...the Mold set data number 1 to 10 saved in the FRAM 5 23 Statistical value Quality statistics interface 26 1 Press key for three times and it will show the quality statistics interface 26...

Page 47: ...e production time to zero this is an accumulating production timer use key to move production counter press key with display of then press key to rest the production counyer to zero this is an accumul...

Page 48: ...5 24 Time monitor Time monitor interface 27 Time monitor interface 28 Time monitor interface 29...

Page 49: ...Time monitor interface 30...

Page 50: ...interface the setting and operation status of timer can be monitored in case of monitoring other timers press simultaneity press and keys and switch between the interface 27 31 3 This screen is used t...

Page 51: ...r Counter monitor interface 32 1 Press key for twice it will show counter monitor interface 32 2 The interface is mainly used for monitoring setting and working status of counters This screen is to mo...

Page 52: ...ut monitor interface 33 1 Press key for three times it will show input monitor interface 33 2 In the screen the input status can be monitored in case of monitoring others screen press to switch betwee...

Page 53: ...utputs can be monitored in case of monitoring other outputs status simultaneously press or keys to switch among the page Through inspection of the relevant outputs status to confirm whether the output...

Page 54: ...g other relays status press or keys to switch among relay monitor interfaces These interfaces are used to confirm whether the signal receiving and sending function of controller internal relays is in...

Page 55: ...tch internal relay types then press key to confirm 0 Input position of internal relay serial number input the serial number and then press key to confirm Search While moving the cursor to this positio...

Page 56: ...position Injection termination position interface 37 Press key for one time it will show injection termination interface 44 The interface can show the injection termination position and the average of...

Page 57: ...for comparsion Move cursor to position press or key to select the display of standard curve if it is ON the standard curve will be display and compared with every new injection curve in e each cycle M...

Page 58: ...or to position press key to save the current injection pressure curve as standard curve for comparsion in the next cycle Move the cursor to position press or key to select the display of standard curv...

Page 59: ...5 33 Help Help interface 40 Help interface 41 Help interface 42...

Page 60: ...Help interface 43 1 Press key for one time it will show help interface 47 2 Press to select help types Help types include Function Introduction Data Introduction Alarm and Maintenance...

Page 61: ...at the same time to enter into language selection interface 44 then press supervisor password then press or to turn over the page call the system time and language setting screen Press to move the cu...

Page 62: ...clamping injection pressure holding and plasticizing Data setting locking function Press key move cursor to input password then press key password can be 1 to 6 digits move cursor to setting the data...

Page 63: ...out as shown below inputing the keylock password then press key ON will be changed to OFF it mean it is unlocked If the keylock password was forgot it is necessary to input the supervisor password or...

Page 64: ...d low pressure mould clamping S12 Speed slope of mould opening S13 Speed slope of injection and plasticizing S14 Backlash speed slope S15 The mould clamping speed slope of adjusting mould clamping for...

Page 65: ...Of which AA Speed percentage BB Analog value of speed output Note As the speed percentage increasing the corresponding analog value of speed output will also increase decreasing is not allowed otherw...

Page 66: ...en press key to complete setting Of which AA Pressure percentage BB Analog value of pressure output Note As the pressure percentage increasing the corresponding analog value of pressure output will al...

Page 67: ...input the 3 corresponding back press figure and then press key to complete setting Of which AA Back press percentage BB Analog value of back press output Note As the back pressure percentage increasin...

Page 68: ...t range is 0 10V current range is 0 0 8A 5 40 Speed 2 output setting Speed 2 output setting 50 1 Press key for 5 times and it comes the page layout of the velocity 2 output setting 50 2 Press key to s...

Page 69: ...g analog value of speed output will also increase decreasing is not allowed otherwise the output speed signal will be in disturbance which causes the machine instable The analog voltage output range i...

Page 70: ...tual position data to the origin then press key to complete setting Again move the potentiometer by hand up to the maximum position copy actual position data to maximum location and then press key to...

Page 71: ...essure setting 52 Page layout for auxiliary velocity and pressure setting 53 1 Press key for seven times at the same time display the Page layout for standby velocity and pressure setting 60 and furth...

Page 72: ...art the back pressure control of opening OT012 is the pressure and speed for origin setting OT016 is for the low pressure and speed setting for clamping start OT019 use in potentiometer version with c...

Page 73: ...terval setting JJ Heat preservation start time setting KK Nozzle closing time setting oil pressure nozzle sealing LL Nitrogen injection time setting MM Low pressure delay time setting for clamping NN...

Page 74: ...ting 2 Page layout for counter setting 55 1 Press key for 9 times and it comes the page layout for counter setting 55 Press to select the item to be set input the corresponding value and press to comp...

Page 75: ...Factory setting Page layout for factory setting 56 Page layout for factory setting 57 1 Press key for 10 times it comes the page layout for factory setting 56 and further page down to indicate the pag...

Page 76: ...Setting of date of production DD Max injecting speed setting EE Start delay setting FF Regulating delay setting for each closed Loop GG Time interval setting for closed Loop regulating Factory settin...

Page 77: ...Warning record display Page layout of warning record display 58 1 Press and at the same time to display the page layout of warning record display 58 2 Press key to check the contents of the warning re...

Page 78: ...the same time and it comes the network page layout which is available when you have bought the iCHEN network system of CHEN HSONG Corp 2 Then press key to switch to the item to be set 3 Input the val...

Page 79: ...llowing 13 modes 1 Machine regulating 2 Stop 3 Malfunction 4 Waiting for mould 5 Waiting for material 6 Material changing 7 Mould changing 8 Mould testing 9 Mould modifying 10 Color blending 11 Produc...

Page 80: ...item to be set input the corresponding value and press key to complete the setting To facilitate the operation and management of the machine every controller has an initial password when delivery In...

Page 81: ...Press key to select the parameters to be set input the value and press to complete the setting In this screen A1 lubrication period lubrication is output after numbers of mold opening A2 time for lubr...

Page 82: ...t the value and press to complete the setting is for hydraulic mold adjustment press or to select ON and OFF mode This should be OFF when electric motor is used for mold adjustment Hydraulic mold adju...

Page 83: ...ing force adjustment is the point for switching high pressure clamping Manual mold thickness adjustment Press the mold adjustment function ON then press key to move the clamping unit forward thickness...

Page 84: ...t screen Press key to switch to A input the value and press to complete the setting This screen is mainly used for machine adjustment all current actions speed of the machine will reduce the set perce...

Page 85: ...rent date of the system then the maintenance reminding time will be counted from current time of the system Set the time interval for machine maintenance reminder so that the customer could maintain t...

Page 86: ...the warning signal disappears Then the initial reset is completed In case of products in mould firstly the products should be ejected with the methods below i Mould opening to moving plate of mould c...

Page 87: ...tial reset is completed In case the ejector retraction is not back to the end after 4 seconds running of Timer TIM20 reset ejector initial point again 5 54 Initial position setting of decoder 1 In the...

Page 88: ...No product is in the mould If available firstly take the product out ii Mold is equipped with core pulling and core rotating devices and check position stroke to ensue the core pulling and core rotati...

Page 89: ...tened If no mould is on the mould plate this step can be passed over ii In the initialization setting interface 61 and in the mould clamping initial point position HHp input a larger value e g 2000p i...

Page 90: ...point position Initial point position of ejector is the reset sensor position of ejector After termination of ejection and the reset sensor is triggered to reset initial point Note Mould opening posit...

Page 91: ...yond the minimum size Mould thickness is beyond the minimum mould thickness or check the frond limit switch of mould adjustment AL011 Mould adjustment is beyond the maximum size Mould thickness is bey...

Page 92: ...he hydraulic fluid is higher than the setting temperature high temperature deviation AL032 Check the core pulling limit switch Core pulling action time is beyond the setting time of limit alarm in aut...

Page 93: ...nut position Failure to use AL057 Check the limit switch of the rotary disk Failure to use AL058 Mould opening meets abnormal pressure relief Failure to use AL059 Distance of the large cylinder is ex...

Page 94: ...ce has not terminated Display the non finishing of the mould opening distance in hand mould adjustment or ejection operation MG04 Ejection distance has terminated Displaying the finishing of the eject...

Page 95: ...in addition to press the buttonsand the other operations are same to the operation of the first stage For the temperature setting of the fifth stage in addition to press the buttonsand the other opera...

Page 96: ...the constant temperature time is set as 20 seconds i e 20 x 60 12seconds Heat preservation stage of the nozzle is in the state of Electro thermal Opening 20 12 8seconds Heat preservation stage of the...

Page 97: ...ing action Please take notice that when the rear safety door is opened the oil pump power will be automatically cut off 3 For fully automatic operation press the buttonAUTO and the machine is operatin...

Page 98: ...sed and input the correct material If input the wrong material on the screen will give the warning and the suggestions on the scope of inputting material at this moment shall press the buttonCLE AR to...

Page 99: ...this moment proportional digital controlling can only be adjusted through hand movement For the details please carry on the linear adjustment of the pressure and speed according the methods in page 45...

Page 100: ...ejector and the variation times the ejector back after ejection CT005 Ejection times Setting of the ejection times of the ejector CT006 Output moulding number of the lubricant Setting of interval moul...

Page 101: ...interval time between the completion of eject and the clamping of next cycle TM014 Injection time Total injection time excluding the time of pressure holding TM015 Time of Stage 1 of pressure holding...

Page 102: ...ion and next action TM041 Ejector shake time Ejector retraction position of ejector controlling shake TM042 Time delay of carriage retraction Time delay of carriage retraction when the backlash is fin...

Page 103: ...e and retraction of ejector the time is suggested to set 0 1 seconds TM069 Cool proof start Timing after electric machine starting Inject plasticizing and backlash after time out and the temperate of...

Page 104: ...nd back pressure TM077 Open the nozzle Action time of opening the nozzle used by the function of closing the nozzle by oil pressure TM078 Injection buffer Buffer time of injection TM079 Plasticizing b...

Page 105: ...nput point Stored energy termination I12 Input point Combined clamping by machine and manual work I13 Input point Can eject I14 Input point Finish pulling I15 Input point Confirmation of ejector plate...

Page 106: ...No Function Description I28 Input point Termination of closing door I29 Input point Clamping resetting I30 Input point Ejector resetting I31 Input point Injunction resetting...

Page 107: ...etraction of ejector O11 Output point Fast clamping O12 Output point Core inserting A O13 Output point Core pulling A O14 Output point Core inserting B O15 Output point Core pulling B O16 Output point...

Page 108: ...No Function Description O27 Output point Full automation O28 Output point Opening termination O29 Output point Safe door closing O30 Output point Core inserting C O31 Output point Core pulling C...

Page 109: ...wo times 10Input Monitor Interface 32 33 Press monitor key for three times 11 Output Monitor Interface 34 36 Press monitor key for four times 12Relay Monitor Interface 37 41 Press monitor key for five...

Page 110: ...6 4 Ai 02 circuit diagram 6 4 1 Ai 02 Input Connection Encoder Version...

Page 111: ...p l e H e a t i n g Z o n e 5 T h e r m o c o u p l e H e a t i n g Z o n e 6 T h e r m o c o u p l e H e a t i n g Z o n e 6 T h e r m o c o u p l e H e a t i n g Z o n e 5 T h e r m o c o u p l e H...

Page 112: ...e c k i n g D a t e D a t e D a t e C h e n H s o n g M a c h i n e r y C o L t d A p p l i c a t i o n s Q t y D r a w i n g M o d i f y R e c F r o m T o S T L i 1 o f s h e e t s T i t l e A i C E...

Page 113: ...6 4 4 Ai 02 Motor Power Control Circuit SVP...

Page 114: ...r y C o L t d A p p l i c a t i o n s Q t y D r a w i n g M o d i f y R e c F r o m T o S T L i 1 o f s h e e t s T i t l e A i C E 0 1 b M o t o r P o w e r A i S e r i e s _ C E m a r k 2 0 0 6 2 0...

Page 115: ...6 4 6 Ai 02 Input Point Connection Diagram of Computer I O Board...

Page 116: ...6 4 7 Ai 02 Output Point Connection Diagram of Computer I O Board...

Page 117: ...6 4 8 Ai 02 extension I O board Connection Diagram...

Page 118: ...B w d M o l d O p e n C l a m p i n g I n j e c t i o n P l a s t i c i z a t i o n B o o s t E j e c t B a c k w a r d M e l t D e c o m p r C a r r i a g e F o r w a r d M o l d A d j 1 B w d M o l...

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