Champion PRO 100430 Operator'S Manual Download | Manualshive

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OPERATOR'S MANUAL

MODEL #100430

6500W ELECTRIC START GENERATOR

Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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championpowerequipment.com

SAVE THESE INSTRUCTIONS.

This manual contains important safety precautions which should be read and understood before operating the product. Failure to do

so could result in serious injury. This manual should remain with the product.

Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.

This product meets the requirements of the PGMA (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300-2018 (Safety and Performance of
Portable Generators).

Covered by one or more of the following U.S. Patent Numbers: 10,862,414, and other U.S. and foreign patents pending.

REGISTER YOUR PRODUCT ONLINE

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championpowerequipment.com

3705-M-OP

REV 20220718

EN

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Summary of Contents for PRO 100430

Page 1: ... should remain with the product Specifications descriptions and illustrations in this manual are as accurate as known at the time of publication but are subject to change without notice This product meets the requirements of the PGMA Portable Generator Manufacturers Association standard ANSI PGMA G300 2018 Safety and Performance of Portable Generators Covered by one or more of the following U S Pa...

Page 2: ...n monoxide risks you ll be better prepared to protect your family from this colorless oderless threat CARBON MONOXIDE SAFETY THE BIG PICTURE KNOW THE SYMPTOMS Headache Nausea Shortness of breath Dizziness Fatigue STAY ALERT WITH CARBON MONOXIDE DETECTORS POINT FUMES AWAY FROM NEARBY PEOPLE KEEP IT OUTSIDE AND AWAY FROM DOORS WINDOWS AND GARAGES ALWAYS READ THE OPERATOR S MANUAL FIRST MANUAL IF YOU...

Page 3: ...stem 20 Generator Location 21 Surge Protection 22 Starting the Engine 22 Battery 23 Connecting Electrical Loads 24 Do Not Overload Generator 24 GFCI Module and Master Circuit Breaker 24 Eco Economy Mode 25 Stopping the Engine 25 Moving the Generator 26 Operation at High Altitude 26 Maintenance 26 Cleaning the Generator 27 Changing the Engine Oil 27 Cleaning and Adjusting the Spark Plug 27 Cleaning...

Page 4: ... effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication and we reserve the right to change alter and or improve the product and this document at any time without prior notice CPE highly values how our products are designed manufactured operated and serviced as well as providing safety to the operator and those around the generator ...

Page 5: ...guards in place Rotating parts can entangle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produces powerful voltage DO NOT touch bare wires or receptacles DO NOT...

Page 6: ...sistance is felt and then pull rapidly to avoid kickback DO NOT start or stop the engine with electrical devices plugged in and turned on WARNING Although the generator contains a spark arrester maintain a minimum distance of 5 ft 1 5 m from dry vegetation to prevent fires CAUTION Exceeding the generator s running capacity can damage the generator and or electrical devices connected to it DO NOT o...

Page 7: ...SOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE Fire or explosion can cause severe burns or death Gasoline and gasoline vapors Gasoline is highly flammable and explosive Gasoline can cause a fire or explosion if ignited Gasoline is a liquid fuel but it s vapors can ignite Gasoline is a skin irritant and needs to be cleaned up immediately if spilled on skin or clothes Gasoline has a d...

Page 8: ...rom sparks open flames pilot lights heat and other sources of ignition Do not store generator or gasoline near furnaces water heaters or any other appliances that produce heat or have automatic ignitions DANGER NEVER place a gasoline container gasoline tank LPG cylinder or any combustible material in the path of the exhaust stream during operation of the engine WARNING Never use a gasoline contain...

Page 9: ... muffler and engine components are extremely HOT and cause burns Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws and regulations relating to fire prevention requirements If installed clean every 100 hours or every season ADVERTENCIA NO TOCAR Los gases de escape el sile...

Page 10: ...s before operation Electric Shock Failure to use in dry conditions and to observe safe practices can result in electric shock Improper connections to a building can allow current to backfeed into utility lines creating an electrocution hazard A transfer switch must be used when connecting to a building Fire Explosion Fuel and its vapors are extremely flammable and explosive Fire or explosion can c...

Page 11: ...de Switch Economy Mode Switch On Economy Mode Switch Off Neutral Bonded to Frame Neutral circuit IS electrically connected to the frame ground of the generator Locking Receptacle Circuit Breaker Reset Push High CO Warning Move generator to an open outdoor area Move to fresh air and get medical help if sick dizzy or weak CO Shield System Fault Electrical issue end of life SYMBOL MEANING Choke Run G...

Page 12: ...evel Recommended oil is 10W 30 2 Check gasoline level When adding gasoline use a minimum octane rating of 87 and an ethanol content of 10 or less by volume 3 Turn the fuel valve to ON position 4 Press ignition switch to the ON position 5 Move choke lever to CHOKE position 6 Pull the recoil cord 7 Move the choke lever to RUN position 8 Plug in desired device Stopping the Engine 1 Turn off and unplu...

Page 13: ...Choke Used to start the engine 6 Side Panel See Side Panel section 7 Air Filter Protects the engine by filtering dust and debris from the intake air 8 Recoil Starter Used to manually start the engine 9 Never Flat Wheels 9 5 in 24 1 cm 10 Oil Fill Cap Dipstick Used to check and fill oil level 11 Support Leg 12 Battery Provides 12V DC power the starting system 13 Ground Terminal Consult an electrici...

Page 14: ...s when a ground fault is detected 6 Master Circuit Breaker Protects the generator against electrical overloads 7 Fuel Valve Used to turn fuel supply on and off to engine 8 Ignition Switch Flip the switch to the START position to start the generator or to the ON position to start the generator manually Flip to the OFF position to turn off the generator RECEPTACLES A Y 120 240V AC 27 1A Locking NEMA...

Page 15: ...me of the generator since first operation Example 16 hours Output Power Continually displays generator output Example 100 Power Intelligauge with Power Meter and CO Shield Five mode digital meter for displaying voltage frequency session run time total run time and power output 1 The LCD displays each mode for several seconds and then automatically cycles through 2 The Power Meter LED displays outp...

Page 16: ...1 Assembly Parts Wheels 9 5 in 24 1 cm Never Flat Wheel A 2 Wheel Hub Cap B 2 Roll Pin C 2 Large R clip D 2 Support Leg Support Leg with Vibration Mounts E 1 Flange Bolt M8 16 F 2 Flange Lock Nut M8 G 2 Lift Hook Hook H 1 Flange Lock Nut M12 I 2 Tools Needed Metric Wrench or Socket Set Pliers Phillips Screwdriver A B C D E F G H I ...

Page 17: ...fore adding fuel and oil tip the generator onto it s recoil end 2 Remove wheel hub cap B from wheel by inserting a small screwdriver into the slot provided and pry upward 3 Slide the roll pin C through the wheel A from the outside 4 Slide the roll pin through the mount point on the frame 5 Secure with the r clip D 6 Re install hub cap on wheel 7 Repeat to attach the second wheel B C A D Install th...

Page 18: ...g a funnel add up to 37 2 fl oz 1100 ml of oil included and replace oil fill cap dipstick DO NOT OVERFILL 4 Check engine oil level at every use and add as needed MAX MAX OIL DIP STICK NOTICE Once oil has been added a visual check should show oil about 1 2 threads from running out of the fill hole When using the dipstick to check oil level DO NOT screw in the dipstick while checking NOTICE Check oi...

Page 19: ...CAUTION Use unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10 or less by volume DO NOT light cigarettes or smoke when filling the tank DO NOT mix oil and gasoline DO NOT overfill the tank Fill tank to approximately in 6 4 mm below the top of the tank to allow for gasoline expansion DO NOT pump gasoline directly into the generator at the pump Use an approved fuel con...

Page 20: ...nd operated in an unapproved and unsafe location that results in the accumulation of poisonous CO gas inside an enclosed or partially enclosed space for example a house garage or a garage with the door partially open CO Shield will automatically shut off the generator and then will illuminate a blinking red LED light Read the action label for next steps 1825 L SF C AUTOMATIC SHUTOFF YOU MUST APAGA...

Page 21: ...age basement crawlspace shed enclosure or compartment including a generator compartment of a recreational vehicle NEVER operate or start the generator in the back of an SUV camper trailer truck bed regular sides flat or other configuration under staircases stairwells next to walls or buildings or in any other location that will not allow for adequate cooling of the generator or for the proper exit...

Page 22: ...ronic equipment Install UL1449 CSA listed plug in surge suppressors on the outlets feeding your sensitive equipment Surge suppressors come in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations Starting the Engine 1 Make certain the generator is on a flat level surface 2 Disconnect all electrical loads from the generator Never start o...

Page 23: ...pull move choke lever to RUN position for up to 3 pulls of the recoil cord Too much choke leads to spark plug fouling engine flooding due to lack of incoming air This will cause the engine not to start NOTICE For gasoline starting in cold ambient temperature 59 F 15 C the choke lever must be in 100 of the CHOKE position for manual start procedures Do not over choke As soon as engine starts gradual...

Page 24: ...ou plan on running at the same time 2 Total the running watts of these items This is the amount of power you need to keep your items running 3 Identify the highest starting wattage of all devices identified in step 1 Add this number to the number calculated in step 2 Starting wattage is the surge of power needed to start some electric driven equipment Following the steps listed under Power Managem...

Page 25: ...minimize fuel consumption and noise while operating the unit during times of reduced electrical output Eco Mode allows the engine speed to idle during periods of non use The engine speed returns to normal when an electrical load is connected When the economy switch is off the engine runs at normal speed continuously CAUTION For periods of high electrical load or momentary fluctuations the Eco Mode...

Page 26: ...lude hard starting increased fuel consumption and spark plug fouling To alleviate high altitude issues other than the natural power loss CPE can provide a high altitude carburetor main jet The alternative main jet and installation instructions can be obtained by contacting our Technical Support Team Installation instructions are also available in the Technical Bulletin area of the CPE website The ...

Page 27: ...erforming any service Changing the Engine Oil Change oil when the engine is warm Refer to the oil specification to select the proper grade for your operating environment 1 Remove oil fill cap dipstick 2 Use pliers to slide the spring clamp down the oil drain hose and pull the hose off the plug bracket QUICK DRAIN TUBE 3 Point the hose into a drain pan and allow the oil to drain completely NOTICE T...

Page 28: ...uffler and attach with the screws removed in step 2 CAUTION Failure to clean the spark arrestor will result in poor engine performance NOTICE Federal and local laws and administrative requirements indicate when and where spark arrestors are required When ordered spark arrestors are required for operation of this generator in National Forest lands In California this generator must not be used on an...

Page 29: ... adverse conditions Contact our Technical Support Team at 1 877 338 0999 to locate the nearest CPE certified service dealer for your generator or engine maintenance needs EVERY 8 HOURS OR PRIOR TO EACH USE Check oil level Clean around air intake and muffler FIRST 5 HOURS BREAK IN Change oil EVERY 50 HOURS OR ANNUALLY Clean air filter Change oil if operating under heavy load or in hot environments ...

Page 30: ...Storage over 1 year For storage over 1 year the gasoline tank and carburetor must be completely drained of gasoline 1 The generator is to be OFF and all appliances disconnected 2 Turn the fuel valve to the ON position 3 Use the drain bolt on the carburetor to empty any excess gasoline from the gasoline tank and carburetor into an appropriate container Use a funnel and appropriate hose if necessary...

Page 31: ...e Oil Type 80 100 120 28 9 F C 17 8 6 7 4 4 15 6 26 7 37 8 48 9 10W 30 5W 30 Full Synthetic 10W 40 5W 30 NOTICE Temperature will affect engine oil and engine performance Change the type of engine oil used based on temperature shown in the Recommended Engine Oil Type table Fuel Specifications Use unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10 or less by volume DO ...

Page 32: ...on a flat level surface If equipped when CO Shield shutoffs occur due to accumulating carbon monoxide CO and if the red LED light blinks on the panel Move generator to an open outdoor area Point exhaust away from people and buildings Move to fresh air and get medical help if sick dizzy or weak Make sure there are no objects creating obstructions within 5 feet of the generator Obstructions in the v...

Page 33: ...eld shutoffs occur due to system fault and if the yellow LED light blinks on the panel Start by confirming yellow LED light blinks when if generator shuts off If CO Shield continues to sense the fault and shuts off contact technical support Both CO Shield LEDs not blinking 10 times upon start up Starting the generator within 1 minute after being manually shutoff not a CO shutoff event Wait 1 minut...

Page 34: ...n Move choke lever until it stops under RUN position or push in completely Repeated circuit breaker tripping Overload Review load and adjust See Connecting Electrical Loads Faulty power cords or device Check for damaged bare or frayed wires Replace defective device Circuit breaker still too hot Let unit sit for 5 mins For other issues and technical support Technical Support Team Toll Free 1 877 33...

Page 35: ... deemed to have been misused neglected involved in an accident abused loaded beyond the product s limits modified installed improperly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such as paint decals ...

Page 36: ...m the ignition system catalytic converter and other exhaust emission related assemblies Where a warrantable condition exits CPE will repair your small off road engine SORE at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This exhaust and evaporative emission control system is warranted for two years If any exhaust and evaporative emission related part on your ...

Page 37: ...ed for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such exhaust and evaporative emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the...

Page 38: ... Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal business...

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