Power
Manual
Lo
5
4
10
3
9
2
8
1
7
0
6
5
4
10
3
9
2
8
1
7
0
6
L1
L2
Intensity
Range
Hi
Control
Remote
HLV2
Series
Spotlight
Instruction Guide
Thank you for purchasing a CCS product. To ensure proper use of the product,
please read this instruction guide before use and keep it for your future reference.
The following symbols in the instruction guide indicate and classify the precautions.
The following symbols are used in this instruction guide to indicate and classify
the relative importance of warnings and cautions.
Warning
Do not disassemble or modify the product.
Doing so may result in fire or electric shock.
DISASSEMBLY
PROHIBITED
LED light radiation may cause corneal or
retinal abnormalities if you look directly at
the light. To prevent harmful light exposure,
never look directly at the LED light.
INSTRUCTED
Do not touch the product with wet hands.
Doing so may result in electric shock.
DO NOT TOUCH
WITH WET HANDS
This product generates high temperatures. Do
not touch the product while it is turned on or
immediately after it is turned off, or burning may
result. Provide cooling with a fan or other ventilation
if the product is to be used in a closed space.
INSTRUCTED
Make sure that the product is free of moisture
or any liquid. Exposure to water may result in
fire, electric shock, or product failure.
DO NOT SUBJECT
TO MOISTURE
Connect or disconnect the light cable only after
turning off the power supply for the LED light.
Failure to do so may result in circuit damage,
fire caused by a minute spark, or electric shock.
INSTRUCTED
If abnormal condition occurs such as fuming,
heat, smell, noise, or so on, stop using the product
immediately, and turn the power off. A fire or
electric shock may result if the product is kept used.
INSTRUCTED
Incorrect usage of the product may result in fire, electric shock, or other serious damages.
Please ensure to follow the conditions below.
These symbols mean the prohibited action.
These symbols mean the necessary action must obey.
DO NOT TOUCH
WITH WET HANDS
PROHIBITED
INSTRUCTED
DO NOT SUBJECT
TO MOISTURE
Please install the product to locations with following conditions.
Incorrect installation location may cause product failure.
In a flat and stable location with minimal vibration.
Well-ventilated places with minimal dust.
Places that are not subject to sudden temperature
changes.
Places free from any water, oil, liquid, chemical, or steam.
Places free from corrosive or combustible gas.
Places away from water faucets, boilers, humidifiers,
air conditioners, heaters, or stoves.
Do not use the product in the following situations.
Under conditions or in an environment not described in this Instruction Guide.
In nuclear energy control systems, railroad systems, aviation systems, vehicles, combustion equipment,
medical equipment, amusement machines, or safety equipment.
In applications involving serious risk to life or property, particularly applications demanding a high level of safety.
Operating temperature: 0 to 40°C, Humidity: 20 to 85%RH (with no condensation)
Storage temperature: -20 to 60°C, Humidity: 20 to 85%RH (with no condensation)
Use the product under the following conditions.
Using the product under any other conditions may damage the product.
DISASSEMBLY
PROHIBITED
Important Information for Equipment Safety
- Read Before Use -
Caution
Do not use user-made cables. Doing so may
cause product failure. Use the CCS extension
cable if it is necessary to extend the distance
between the light and the power supply.
PROHIBITED
Make sure that the length of the extension cable is
less than 5m. If the extension cable is longer than
5m, the voltage applied to both ends of the LED light
will drop due to the DC resistance of the cable. The
rated voltage will not be attained for 100% radiant
ability, and the radiant quantity will drop as a result.
INSTRUCTED
Do not use the branch cables. Doing so may
cause product failure.
PROHIBITED
Always connect the product to a PJ-series power
supply. Using the product connected to any
other power supply may cause product failure.
INSTRUCTED
Be careful of static electricity. Damage to the
LED light may occur, if a person charged with
static electricity touches it. Keep the product
away from all items charged with static electricity.
PROHIBITED
Do not drop the product or subject it to
impact. Doing so may cause the product to
malfunction.
PROHIBITED
Warning
Indic ates that inc or rect
usage may result in serious
injury or death.
Caution
Indic ates that inc or rect
usage may result in injury or
property damage.
Confirming Product Information
HLV2-22RD-3W
600103-012345
700mA/2.8W
MADE IN JAPAN
Tag example
Back
Front
LED Light for Machine Vision
and Indust r ial Insp ec t ion
1
2
3
5
The following tag is attached to the cable on the LED Light. The color of the label indicates the
luminescence color of the Light. The back of the tag there is a name label that gives the model
number, power consumption, and serial number. Be sure to check the contents before using the
product and handle the label with care. If the label is missing or damaged and the contents cannot
be checked, please contact CCS Inc.
Major Combinations
Spotlights
Light sources for Microfiber Heads
HLV2-22-NR-3W series
5
HLV2-3M-RGB-3W
6
HLV2-22 series
2
HLV2-22-3W series
3
HLV2-22-1220-3W series
4
Power supply
side
Light
side
This Spotlight is used in combination with a Lens or Microfiber Head. Refer to the following figures,
mount the Spotlight to a Lens or Microfiber Head, and fix it with an appropriate torque.
Mounting to a Macro Lens or Telecentric Lens
The Spotlight can be mounted
to a coaxial lens. The mounting
diameters of Spotlights
1
,
2
and
3
is 8 mm. The mounting
diameter of Spotlight
4
is 12 mm.
4
1
3
2
Macro lens
Telecentric lens
Camera
Mounting to a Microfiber Heads
5
6
Microfiber heads
series
Connecting adaptor
(Enclosed with the Microfiber Head)
Light Sources
5
and
6
are
designed for Microfiber Head.
Refer to the Operation Guide of
Microfiber Head for details.
Operating Instructions
1
Connect the light cable of the product to the
power supply output connector.
Caution: Make sure that the power supply is
turned OFF.
2
Turn ON the power supply to turn ON the light.
3
Focus the imaging device, such as a camera,
onto the inspection object.
4
Adjust light range, light angle, and radiant
quantity to optimize images. Adjust the
radiant quantity at the power supply.
Note1: When using white LED lights with color
image processing equipment, readjust
t h e w h i t e b a l a n c e o f t h e c a m e r a
according to the operating conditions.
Note2: Read the instruction guide of the power
supply before use.
HLV2 series
Macro lens
Camera
Inspection object
Dedicated
power supply
HLV2-14 series
1
4 Dedicated Power Supplies
Rated input voltage
No. of channels
100 to 240V AC
24V DC
1 ch
-
CC-PJ-0707
2 ch
PJ-1505-2CA
PJ-1505-2CD24
3 ch
PJ-1505-3CA
PJ-1505-3CD24
Select a power supply from the following dedicated power supplies. Please confirm the input type
and the number of channels. Read the Instruction Guide of the power supply before use.
Mounting to a Condenser Lens
(Optional item, sold separately)
The Spotlight can be mounted to
a Condenser Lens.
3
2
HL-30
HL-24-21
