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CAVIDYNE LLC

5077 Fruitville Road
Suite 109 - 157
Sarasota, FL 34232 USA 
Phone: (352) 275-5319

www.caviblaster.com
www.caviblaster.cl

Operation & Maintenance

Manual

Model 1228-G

Summary of Contents for CaviBlaster 1228-G

Page 1: ...CAVIDYNE LLC 5077 Fruitville Road Suite 109 157 Sarasota FL 34232 USA Phone 352 275 5319 www caviblaster com www caviblaster cl Operation Maintenance Manual Model 1228 G ...

Page 2: ...aster 06 IV Recommendations for Safety Operation of the System 07 V Recommendations for Better Results 08 VI Adjusting the System for Maximum Performance 09 VII Routine Maintenance for the CaviBlaster System 10 VIII Oil Change s of the CaviBlaster System 11 IX Summarizing Daily Operation Instructions 12 X List of Figures 13 Page 2 CaviBlaster 1228 G Operations Manual For More information please em...

Page 3: ...re 9 to the cam lock plug on the pressure regulating unloader Figure 10 The by pass hose has a cam lock socket on one end direct the other end away from the working area and secure the hose 6 Connect the High Pressure Hose figure 11 to the quick connect plug under the pressure regulating unloader figure 12 NOTE Do not attach the ZT Gun figure 21 to the high pressure hose this hose has to be cleane...

Page 4: ... fresh water or see water can be used with this system NOTE The feed pump has a neoprene check valve installed in the discharge this valve will prevent water from draining out of the feed hose through the feed pump when the pump is turned off however this valve somewhat restricts the flow of water from the pump if maximum water flow is required this valve can be removed by removing the black hose ...

Page 5: ... avoid particles of dirt going to the gun NOTE If the unit does not start at first wait for 10 seconds before trying again 4 Once the unit is warm and the hose is clean turn off the unit and turn off the feed pump 5 Connect the ZT Gun figure 21 and submerge it into water make sure the diver has the trigger pressed in the ON position before starting the unit again this will prevent a pressure chock...

Page 6: ... switch 4 Squeeze the trigger on the gun to make sure all pressure is released while the gun is still submerged 5 Now is safe to remove the gun from the water 6 If its the end of the day flush and rinse the unit with fresh water for 5 minutes to clean all hoses and the complete system Page 6 CaviBlaster 1228 G Operations Manual For More information please email sales cavidyne com or all 1 352 275 ...

Page 7: ...mmended CaviDyne recommends Doc s Pro plugs vented earplugs or equivalent for diver hearing protection 3 To activate the cleaning cavitation stream squeeze the trigger to the open or ON position use the most efficient operating technique as explained in next chapter 4 The diver must wear neoprene or rubber gloves to protect the hands and follow all safety regulations that may be applicable to the ...

Page 8: ...ion performance and will degrade the cleaning capability of the system Follow the safety regulations that may be applicable to the work being performed 3 If the diver operating the system must be replaced of the cleaning operation terminated disengage the pressure pump by pulling down the throttle to the MIN position figure 29 and then release the remaining pressure in the hose by pressing the tri...

Page 9: ...en or ON position The pressure is adjusted by turning the nuts on the end of the pressure regulating unloader Figure 30 This adjustment increases or decreases the flow of water through the bypass hose when the CaviBlaster gun trigger is in the open or on position The flow of water through the bypass hose in turn determines the flow of water through the pressure hose and the gun Less flow through t...

Page 10: ...nd every six months or 100 hours thereafter Replace the oil filter every 200 hours Use SAE 10W 30 oil for general all temperature use figure 7 and figure 8 6 Clean the air cleaner cover filter elements and base every three months or 50 hours Replace the paper filter element every twelve months or 300 hours or if damaged or excessively dirty 7 Change the oil in the pressure pump after the first 50 ...

Page 11: ... again B Pressure Pump Oil Change 1 Set the unit in an inclined position to easy drain the oil pump 2 Open oil cap from top of the pump 3 Set container to receive the used oil under the pump 4 Remove oil cap from bottom of the pump 5 Let the oil drop for 20 Minutes 6 Close bottom cap 7 Set unit in a flat position 8 Put in one Non Detergent SAE 30 ISO100 9 Place oil cap again and check the level in...

Page 12: ...e gun is submerged in the water 6 Apply hearing protection start the engine and adjust the throttle to MAX 7 Activate the cleaning cavitation stream by squeezing the gun trigger to open or on 8 Proceed with cleaning 9 Stop the feed pump 10 Release pressure from the hose s by squeezing the gun trigger to the open or ON position while under water 11 Remove the gun from the water 12 Flush the system ...

Page 13: ...evel in pressure pump Figure 3 Oil level in engine Figure 4 Gasoline Tank Figure 5 Oil filling port in pump Figure 6 Oil filling port in engine Page 13 CaviBlaster 1228 G Operations Manual For More information please email sales cavidyne com or all 1 352 275 5319 ...

Page 14: ... 30 Engine Oil Figure 9 By pass Hose Figure 10 By pass hose connection Figure 11 High Pressure Hose Figure 12 HP Hose Connection Page 14 CaviBlaster 1228 G Operations Manual For More information please email sales cavidyne com or all 1 352 275 5319 ...

Page 15: ...nection Figure 15 PVC Feed Hose Pump Figure 16 Feed hose connection Figure 17 Feed pump connection Figure 18 Feed pump On Off switch Page 15 CaviBlaster 1228 G Operations Manual For More information please email sales cavidyne com or all 1 352 275 5319 ...

Page 16: ... MAX Position Figure 21 Zero Thrust Gun Figure 22 Surface lance Figure 23 Battery in Marine Case Figure 24 Low Oil Level Warning Page 16 CaviBlaster 1228 G Operations Manual For More information please email sales cavidyne com or all 1 352 275 5319 ...

Page 17: ...eduction muffler Figure 26 Pressure gauge Manometer Figure 27 CaviBlaster Complete System Assembled Page 17 CaviBlaster 1228 G Operations Manual For More information please email sales cavidyne com or all 1 352 275 5319 ...

Page 18: ...MIN position Figure 30 Pressure regulating unloader Figure 31 Air filter on top of engine Figure 32 ZT Gun Repair Kit Figure 33 ZT Gun Assembly Page 18 CaviBlaster 1228 G Operations Manual For More information please email sales cavidyne com or all 1 352 275 5319 ...

Page 19: ...Figure 34 Additional Calibration Gauge Page 19 CaviBlaster 1228 G Operations Manual For More information please email sales cavidyne com or all 1 352 275 5319 ...

Page 20: ...s The gloves will absorb most of the energy produced by bursting cavitation bubbles and prevent the cavitation bubbles from contacting the operators hands The gloves will also protect operators hands from the initial shock wave when the gun is activated Serious harm and injury may result from the misuse of CaviBlaster system equipment or improperly selected fittings hoses or attachments All compon...

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