Case IH Magnum 180 Service Manual Download

Page: 1 / 81

Printed

U.S.A.

Case IH

registered

trademark

CNH Industrial America LLC.

Racine Wisconsin 53404 U.S.A.

Magnum

™

180

Magnum

™

200

Magnum

™

220

Magnum

™

240

Continuously Variable Transmission (CVT)

Tractor

PIN ZERH08100 and above

Part number 47748092

edition English

September 2014

SERVICE MANUAL

Summary of Contents for Magnum 180

Page 1: ...Case IH is a registered trademark of CNH Industrial America LLC Racine Wisconsin 53404 U S A Magnum 180 Magnum 200 Magnum 220 Magnum 240 Continuously Variable Transmission CVT Tractor PIN ZERH08100 an...

Page 2: ...0 696110752 CVT TIER 4B ZERH08100 Magnum 200 696110762 CVT TIER 4B ZERH08100 Magnum 220 696110772 CVT TIER 4B ZERH08100 Magnum 240 696110782 CVT TIER 4B ZERH08100 47748092 26 09 2014 EN Find manuals a...

Page 3: ...F4HFE613J B005 Magnum 200 696110762 CVT TIER 4B ZERH08100 Australia New Zealand F4HFE613J B005 Magnum 220 696110772 CVT TIER 4B ZERH08100 North America F4HFE613H B003 Magnum 220 696110772 CVT TIER 4B...

Page 4: ...1 19 110 Flywheel damper 19 2 Transmission 21 21 200 Dropbox 21 1 21 504 Continuously Variable Transmission CVT 21 2 21 505 Continuously Variable Transmission CVT external controls 21 3 21 506 Contin...

Page 5: ...iler brake hydraulic control 33 3 Hydraulic systems 35 35 000 Hydraulic systems 35 1 35 102 Pump control valves 35 2 35 105 Charge pump 35 3 35 106 Variable displacement pump 35 4 35 114 Three point h...

Page 6: ...m 55 7 55 047 Steering control system 55 8 55 050 Heating Ventilation and Air Conditioning HVAC control system 55 9 55 051 Cab Heating Ventilation and Air Conditioning HVAC controls 55 10 55 100 Harne...

Page 7: ...and decals 90 90 100 Engine hood and panels 90 1 90 102 Engine shields hood latches and trims 90 2 90 124 Pneumatically adjusted operator seat 90 3 90 150 Cab 90 4 90 151 Cab interior 90 5 47748092 26...

Page 8: ...INTRODUCTION 47748092 26 09 2014 1 Find manuals at https best manuals com...

Page 9: ...word Important notice regarding equipment servicing 3 Safety rules 4 Torque Minimum tightening torques for normal assembly 5 Capacities 10 Product identification 11 47748092 26 09 2014 2 Find manuals...

Page 10: ...es caused by parts and or components not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warra...

Page 11: ...NG is ORANGE CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury The color associated with CAUTION is YELLOW FAILURE...

Page 12: ...n 25 N m 217 lb in 26 N m 234 lb in 35 N m 311 lb in 17 N m 151 lb in 24 N m 212 lb in M10 37 N m 27 lb ft 49 N m 36 lb ft 52 N m 38 lb ft 70 N m 51 lb ft 33 N m 25 lb ft 48 N m 35 lb ft M12 64 N m 47...

Page 13: ...N m 343 lb in 18 N m 163 lb in 27 N m 240 lb in M10 40 N m 30 lb ft 54 N m 40 lb ft 57 N m 42 lb ft 77 N m 56 lb ft 37 N m 27 lb ft 53 N m 39 lb ft M12 70 N m 52 lb ft 93 N m 69 lb ft 100 N m 74 lb f...

Page 14: ...ft 7 16 48 N m 36 lb ft 65 N m 48 lb ft 68 N m 50 lb ft 91 N m 67 lb ft 50 N m 37 lb ft 71 N m 53 lb ft 1 2 74 N m 54 lb ft 98 N m 73 lb ft 104 N m 77 lb ft 139 N m 103 lb ft 76 N m 56 lb ft 108 N m 8...

Page 15: ...85 lb ft 153 N m 113 lb ft 74 N m 55 lb ft 104 N m 77 lb ft 9 16 117 N m 86 lb ft 156 N m 115 lb ft 165 N m 122 lb ft 221 N m 163 lb ft 106 N m 78 lb ft 157 N m 116 lb ft 5 8 162 N m 119 lb ft 216 N m...

Page 16: ...8 4 Grade Identification Grade Corner Marking Method 1 Flats Marking Method 2 Clock Marking Method 3 Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C...

Page 17: ...ntinuous Variable Transmission CVT 100 l 26 4 US gal 22 0 UK gal Mechanical Front Drive MFD TUTELA HYPOIDE EP GEAR LUBE or CASE IH AKCELA GEAR 135 H EP 85W 140 Case IH 4 0 fixed front axle Differentia...

Page 18: ...C number 9 Depending on the tires 3 Year of construction Permissible towable mass 4 Model year 10 Unbraked towable mass 5 Product identification number 11 Independently braked towable mass 6 Total per...

Page 19: ...he Powershift transmission behind and to the left of the battery carrier Located on the top of the Continuously Variable Transmis sion CVT housing parallel to the accumulator shown RAIL13TR03691AA 5 A...

Page 20: ...INTRODUCTION Driveline serial number Located on the right hand side of the drop box below the exhaust elbow RAIL13TR03700AA 7 47748092 26 09 2014 13...

Page 21: ...INTRODUCTION 47748092 26 09 2014 14...

Page 22: ...MANUAL Engine Magnum 180 696110752 CVT TIER 4B ZERH08100 Magnum 200 696110762 CVT TIER 4B ZERH08100 Magnum 220 696110772 CVT TIER 4B ZERH08100 Magnum 240 696110782 CVT TIER 4B ZERH08100 47748092 26 09...

Page 23: ...0 218 Fuel injection system 10 3 10 202 Air cleaners and lines 10 4 10 500 Selective Catalytic Reduction SCR exhaust treatment 10 5 10 400 Engine cooling system 10 6 10 414 Fan and drive 10 7 10 310 A...

Page 24: ...crankcase 001 Magnum 180 696110752 CVT TIER 4B ZERH08100 Magnum 200 696110762 CVT TIER 4B ZERH08100 Magnum 220 696110772 CVT TIER 4B ZERH08100 Magnum 240 696110782 CVT TIER 4B ZERH08100 47748092 26 0...

Page 25: ...Contents Engine 10 Engine and crankcase 001 SERVICE Engine Remove 3 Install 14 47748092 26 09 2014 10 1 10 001 2...

Page 26: ...peration Air conditioning Recover Refrigerant 50 200 1 Disconnect the air sensor connector 1 and the crankcase vent hose 2 from the air cleaner outlet tube RAIL13TR01577AA 1 2 Disengage the clamp and...

Page 27: ...5 Remove the air cleaner along with the mounting bracket RAIL13TR01587AA 5 6 Disconnect the Diesel Exhaust Fluid DEF AdBlue line 1 the coolant supply and return lines 2 and the electrical connector 3...

Page 28: ...side of the Diesel Exhaust Catalyst DOC RAIL13TR01589AA 7 8 Disengage the clamp 1 from the output side of the DOC RAIL13TR01590AA 8 9 Using proper lifting equipment secure a strap to the lifting brac...

Page 29: ...ket bolts 1 for the DOC from both sides of the bracket left hand side is shown RAIL13TR01593AA 10 11 Raise the DOC and remove it from the tractor RAIL13TR01596AA 11 12 Remove the four mounting bolts 1...

Page 30: ...sconnect the two harness connectors 1 RAIL13TR01597AA 13 14 Disconnect the 12 V auxiliary connector 1 and the inlet fuel line from the fuel separator 2 RAIL13TR01603AA 14 15 Disconnect the two connect...

Page 31: ...ght hand side shown RAIL13TR01611AA 16 17 Disconnect and cap the high and low pressure air con ditioning lines 1 located under the front of the cab RAIL13TR01599AA 17 18 Remove the cover plate from th...

Page 32: ...9 20 Remove the bolts 1 for the mounting bracket for the air cleaner DOC from the hood support bracket 21 Remove the mounting bolts left hand side shown which secure the hood support bracket to front...

Page 33: ...a bles 24 Disconnect the chassis to engine harness connector 3 RAIL13TR01613AA 22 25 Disconnect the two hydraulic oil cooler lines 1 Cap or plug all fittings and lines RAIL13TR01615AA 23 26 Disconnect...

Page 34: ...intake col lector elbow RAIL13TR01624AA 25 28 Disengage the P clamp for the vacuum line from the fly wheel housing RAIL13TR01621AA 26 29 Attach appropriate lifting equipment to the front and rear engi...

Page 35: ...s are disconnected Remove the en gine from the frame 32 Inspect the rear engine mounts for damage and or wear Replace as necessary RCPH07CCH166AAB 29 33 Inspect the front engine support 1 and isolatio...

Page 36: ...Engine Engine and crankcase Engine Install 10 001 47748092 26 09 2014 10 1 10 001 13...

Page 37: ...engine and lower the engine into the front frame RAIL13TR01627AA 1 2 Retain tension on the lifting equipment to align the front isolation mount clamping bolts Install the clamp and bolts Remove the t...

Page 38: ...he vacuum line 1 for the air intake collector elbow RAIL13TR01620AA 4 7 Connect the two coolant lines 1 RAIL13TR01616AA 5 8 Connect the two hydraulic oil cooler lines 1 using new O rings RAIL13TR01615...

Page 39: ...150 N m 92 111 lb ft 12 Reinstall the mounting bracket for the air cleaner Diesel Oxidation Catalyst DOC Secure the bracket to the hood support bracket with the bolts 2 previ ously removed RAIL13TR016...

Page 40: ...removed RAIL13TR01600AA 10 17 Coat new O rings for the air conditioning system with mineral oil and install the O rings on the high and low pressure fittings Connect the high and low pressure lines 1...

Page 41: ...ectors RAIL13TR01625AA 13 20 Connect the 12 V auxiliary connector 1 and the fuel inlet line to the fuel separator 2 RAIL13TR01603AA 14 21 Connect the connectors 1 for the Selective Catalytic Reduction...

Page 42: ...ting bracket with the bolts 1 previously removed left hand side shown RAIL13TR01593AA 17 24 Connect the outlet pipe to the DOC and secure with the clamp previously removed NOTE The mounting straps aro...

Page 43: ...raps after the inlet and outlet pipes are secure RAIL13TR01589AA 19 26 Connect the electrical connector 1 and the coolant lines 2 to the dosing module Connect the Diesel Exhaust Fluid DEF AdBlue line...

Page 44: ...harger and the air cleaner 2 RAIL13TR01583AA 23 30 Connect the air sensor connector 1 and the crankcase vent hose 2 to the air cleaner outlet tube RAIL13TR01578AA 24 31 Check that all connectors and h...

Page 45: ...nd crankcase Air conditioning Evacuate Air conditioning system 50 200 Next operation Air conditioning Charging Air conditioning system 50 200 Next operation Battery Connect 55 302 47748092 26 09 2014...

Page 46: ...Index Engine 10 Engine and crankcase 001 Engine Install 14 Engine Remove 3 47748092 26 09 2014 10 1 10 001 23...

Page 47: ...47748092 26 09 2014 10 1 10 001 24...

Page 48: ...tanks 216 Magnum 180 696110752 CVT TIER 4B ZERH08100 Magnum 200 696110762 CVT TIER 4B ZERH08100 Magnum 220 696110772 CVT TIER 4B ZERH08100 Magnum 240 696110782 CVT TIER 4B ZERH08100 47748092 26 09 201...

Page 49: ...Contents Engine 10 Fuel tanks 216 SERVICE Fuel tank Remove 3 Install 7 47748092 26 09 2014 10 2 10 216 2...

Page 50: ...ld result in death or seri ous injury W0904A At the rear of the fuel tank place a clean suitable con tainer under the drain and drain the tank Repeat for left hand side tank NOTE Both tanks need to be...

Page 51: ...ment nut 2 RCPH09CCH132AAB 4 5 Remove the bolts and tank hold down bracket 1 RAIL13TR01794AA 5 6 Disengage the fuel vent hose clamp and disconnect the hose 1 RCPH09CCH131AAB 6 7 Disconnect the fuel su...

Page 52: ...01822AA 8 Right hand side tank 9 If the right hand side tank needs to be removed the bat tery must be removed see Battery Remove 55 302 10 Disengage the hose clamp 1 for the crossover vent hose and di...

Page 53: ...bolts 1 from the front fuel tank support bracket RAIL13TR01799AA 11 13 Remove the four bolts 1 from the rear tank support bracket RAIL13TR01800AA 12 14 Remove the left hand fuel tank along with the su...

Page 54: ...side tank 1 Move the fuel tank along with the support bracket into position RAIL13TR01801AA 1 2 Install the four bolts 1 to secure the tank at the rear mounting bracket RAIL13TR01800AA 2 3 Install th...

Page 55: ...ver vent hose 1 and secure with the hose clamp RAIL13TR01797AA 5 Left hand side fuel tank 6 With the help of an assistant install the tank on the support RAIL13TR01822AA 6 7 Reconnect the tank vent ho...

Page 56: ...old down bracket 1 and secure the bracket with the bolts previously removed RAIL13TR01794AA 9 10 Connect the fuel supply fitting 1 and the return hose 2 Tighten the hose clamp on the return hose RAIL1...

Page 57: ...r both tanks RAIL13TR01795AA 13 14 WARNING Fire hazard When handling diesel fuel observe the follow ing precautions 1 Do not smoke 2 Never fill the tank when the engine is run ning 3 Wipe up spilled f...

Page 58: ...Index Engine 10 Fuel tanks 216 Fuel tank Install 7 Fuel tank Remove 3 47748092 26 09 2014 10 2 10 216 11...

Page 59: ...47748092 26 09 2014 10 2 10 216 12...

Page 60: ...ion system 218 Magnum 180 696110752 CVT TIER 4B ZERH08100 Magnum 200 696110762 CVT TIER 4B ZERH08100 Magnum 220 696110772 CVT TIER 4B ZERH08100 Magnum 240 696110782 CVT TIER 4B ZERH08100 47748092 26 0...

Page 61: ...Contents Engine 10 Fuel injection system 218 SERVICE Pressure regulating valve Configure Reset ECU data 3 Common rail Relief valve Configure Reset ECU data 4 47748092 26 09 2014 10 3 10 218 2...

Page 62: ...ired Afterrun must be completed between each key cycle 1 Connect the Electronic Service Tool EST and turn the key switch ON without starting the engine 2 Click the Configuration icon 1 NHPH14ENG0006AA...

Page 63: ...ed Afterrun must be completed between each key cycle 1 Connect the Electronic Service Tool EST and turn the key switch ON without starting the engine 2 Click the Configuration icon 1 NHPH14ENG0006AA 1...

Page 64: ...Index Engine 10 Fuel injection system 218 Common rail Relief valve Configure Reset ECU data 4 Pressure regulating valve Configure Reset ECU data 3 47748092 26 09 2014 10 3 10 218 5...

Page 65: ...47748092 26 09 2014 10 3 10 218 6...

Page 66: ...s and lines 202 Magnum 180 696110752 CVT TIER 4B ZERH08100 Magnum 200 696110762 CVT TIER 4B ZERH08100 Magnum 220 696110772 CVT TIER 4B ZERH08100 Magnum 240 696110782 CVT TIER 4B ZERH08100 47748092 26...

Page 67: ...Contents Engine 10 Air cleaners and lines 202 SERVICE Air intake lines Air scoop Remove 3 Air scoop Install 5 Air cleaner Remove 7 Install 9 47748092 26 09 2014 10 4 10 202 2...

Page 68: ...0AA 1 NOTE Drain the coolant from the deaeration tank NOTE The following steps show the hood removed for photographic clarity 2 Remove the bolts 1 securing the air scoop hose bracket RAIL13TR01548AA 2...

Page 69: ...the upper bolts RAIL13TR01559AA 4 5 Disconnect the two hoses 1 from the deaeration tank Disengage the P clamp 2 from the tank bracket RAIL13TR01561AA 5 6 Remove the sir scoop and the deaeration tank...

Page 70: ...e lifting equipment RAIL13TR01562AA 1 2 Secure the air scoop with the bolts 1 removed earlier and tighten the bolts on the bottom of the air scoop RAIL13TR01559AA 2 3 Connect the hoses 1 to the deaera...

Page 71: ...Engine Air cleaners and lines 4 Install the two mounting bolts 1 for the air scoop bracket RAIL13TR01548AA 4 5 Refill the deaeration tank 47748092 26 09 2014 10 4 10 202 6...

Page 72: ...ood is removed for photographic clarity 1 Disengage the hose clamp 1 from the air intake pipe elbow RAIL13TR01579AA 1 2 Disconnect the air intake pipe from the air cleaner RAIL13TR01583AA 2 3 Disconne...

Page 73: ...bracket Left hand side is shown repeat for the right hand side RAIL13TR01585AA 4 5 Raise the air cleaner along with the mounting bracket with appropriate lifting equipment and move it aside RAIL13TR0...

Page 74: ...acket into position with ap propriate lifting equipment RAIL13TR01587AA 1 2 Secure the air cleaner bracket with the bolts 1 previ ously removed Left hand side is shown repeat for the right hand side R...

Page 75: ...s 4 Reconnect the air intake pipe elbow RAIL13TR01583AA 4 5 Secure the pipe elbow with the clamp 1 previously removed RAIL13TR01579AA 5 Next operation Air intake lines Air scoop Install 10 202 4774809...

Page 76: ...Index Engine 10 Air cleaners and lines 202 Air cleaner Install 9 Air cleaner Remove 7 Air intake lines Air scoop Install 5 Air intake lines Air scoop Remove 3 47748092 26 09 2014 10 4 10 202 11...

Page 77: ...47748092 26 09 2014 10 4 10 202 12...

Page 78: ...ion SCR exhaust treatment 500 Magnum 180 696110752 CVT TIER 4B ZERH08100 Magnum 200 696110762 CVT TIER 4B ZERH08100 Magnum 220 696110772 CVT TIER 4B ZERH08100 Magnum 240 696110782 CVT TIER 4B ZERH0810...

Page 79: ...SERVICE Selective Catalytic Reduction SCR exhaust treatment Configure Engine restart counter reset 7 Selective Catalytic Reduction SCR muffler and catalyst Remove 8 Install 11 Configure Reset ECU dat...

Page 80: ...tronically controlled pump motor and reverting valve and an electronically moni tored pressure and temperature sensor Each of these elements is controlled or monitored by the Engine Control Unit ECU D...

Page 81: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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