Carolina Cooker M 79649 Owner'S Manual Download | Manualshive

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BBQ Cooker Owner’s Guide

Read and understand this manual to safely operate and maintain this

product.

M 79649

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Summary of Contents for M 79649

Page 1: ...BBQ Cooker Owner s Guide Read and understand this manual to safely operate and maintain this product M 79649 ...

Page 2: ...his appliance is for outdoor use only and should never be left unattended Constant supervision is necessary 2 Never operate this appliance within 10 feet 3m of any structure extended awnings combustible material or other LP cylinder Never operate this appliance within 25 feet 7 5m of any flammable liquid 3 Read all the operating instructions before lighting the burner If ignition does not occur in...

Page 3: ...nder 7 4 Terminology and Appliance Nomenclature 7 4 1 Terminology 7 4 2 Nomenclature 8 5 Assembly and Startup Procedure 9 5 1 Contents 9 5 2 Assembly 10 5 2 1 Tools Required 10 5 2 2 Assembly Instructions 10 5 3 Connecting the LP Cylinder 19 5 3 1 Safety Instructions 19 5 3 2 Connecting Instructions 19 5 4 Soapy Water Test 20 5 5 Lighting Instructions 21 6 Operation 22 6 1 General Safety 22 6 1 1 ...

Page 4: ... including Safety labels on the appliance or LP cylinder The General Safety section in this Owner s Guide Specific safety instructions in sections such as Operation Maintenance Cleaning etc in this Owner s Guide This appliance is not intended for commercial use SAFETY INSTRUCTIONS WARNING FOR OUTDOOR USE ONLY NOT FOR COMMERCIAL USE Think SAFETY Work SAFETY Read and Understand Owner s Guide TAKE SA...

Page 5: ...tion of the appliance should be conducted according to federal and local environmental regulations Do not use any materials or components from the appliance or the LP cylinder for any other purpose 1 6 Specifications M79649 BBQ Cooker Specifications Description Specification Construction 14 Gauge Welded Steel Cooking Surface 28 Inch by 44 Inch Steel Grate Burners Four Stainless Steel Burners 30 00...

Page 6: ...hich if not avoided could result in serious injury or death Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury Indicates that equipment or property damage can result if instructions are not followed SAFETY INSTRUCTIONS Read the Owner s Guide Eye protection Fire extinguisher First aid kit Hand protection Protective shoes Think safety Handling hot...

Page 7: ...ications If the appliance has been altered in any way from the original design the distributor does not accept any liability for injury or warranty 3 1 Propane Gas Hazard If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Carefully open the cooker lid If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 3 2 Carbon...

Page 8: ...nd possibly even death 911 Call 911 In the event of a fire immediately call the Fire Department 911 Fire Hazard No Smoking Propane gas is HIGHLY FLAMMABLE and EXPLOSIVE which could result in burns or serious injuries Do not smoke while using the appliance Fire Hazard Proper Extinguisher Have a Type BC or ABC fire extinguisher available for use if needed and know how to use it The proper type of fi...

Page 9: ... cylinders must be stored outdoors out of reach of children and must not be stored in a human dwelling place garage or any other enclosed area 2 Never place a connected LP cylinder under the appliance Always keep the LP cylinder in the wire basket provided for the purpose 4 Terminology and Appliance Nomenclature Terminology Term Description Appliance A product which may include fryers cookers and ...

Page 10: ...ose Assembly 6 Gas Pressure Regulator Connector green threaded portion 7 Gas Supply Hose 8 Hitch 2 Ball 9 Tongue 10 Safety Chain 11 Jack 12 Wire Baskets CC 00259 Nomenclature 13 Grease Drain Valve 14 Axle 15 Leaf Springs 16 Tires 4 Ply 4 80 8 Load Range B 17 Lid Lift Gas Cylinder 18 Lid Latch 19 Cooking Grate 20 Burner Control Knobs 21 Fender with Reflector 22 Handle 23 Thermometer 24 Smoke Vents ...

Page 11: ...ns 5 1 Contents The BBQ Cooker is shipped in three boxes Note that some parts are packed inside the cooker body Check the contents of the box to be sure all parts are present prior to assembly If parts are damaged or missing call 800 345 0169 WARNING Contents Item Description 1 Cooker with burners 2 Axle 3 Leaf Springs 4 Wheels and Tires 5 Right Side Larger Wire Basket 6 Left Side Smaller Basket 7...

Page 12: ...20 lb 9 1 kg Note Any LP cylinders used with this appliance must meet the standard as outlined in 3 7 LP Propane Gas and LP Cylinder Safety on page 6 2 Make sure all the parts have been shipped with the appliance before starting assembly 5 2 1 Tools Required WARNING 5 2 Assembly Contents Tool Used For Tin Snips Cutting Banding on Packaging 3 8 Ratchet and Extension General Assembly 10 14 15 16 17m...

Page 13: ...ecommended to protect the finish 4 Bolt the knuckle on the leaf springs to the brackets on the bottom front of the cooker using two 12mm bolts washers and lock washers as shown Tighten the bolts securely 5 Place the hooks on the leaf springs into the brackets Using two 12mm bolts washers and lock washers insert the bolts through the bracket holes Install the washers lock washers and nuts Tighten t...

Page 14: ...e hole in the plate Note The plate is not square and will only fit one way 9 Place the U bolts over the axle and through the four holes in the support plate Install two 10mm washers lock washers and nuts on each U bolt Tighten the nuts securely 10 Remove the lug nuts from the axle and place the wheels and tires on the lugs Reinstall the lug nuts and tighten securely using a 13 16 wrench 11 Using t...

Page 15: ...ts do not fit 16 Loosely install the washers lock washers and nuts on the studs in location 1 on the inside of the Y first Once these have been tightened install the remaining hardware in locations 2 12 Place one of the storage baskets upside down behind the cooker and roll the cooker upright so the basket supports the rear of the cooker 13 Place the other storage basket upside down in front of th...

Page 16: ...18 Insert the cotter pins supplied through the cross holes in all six studs Bend the prongs of the cotter pins open to secure them Do not omit the cotter pins They are an important safety feature 19 Inspect the end of the tongue and remove any obstructions that would prevent the hitch from sliding into it 20 Insert the hitch into the end of the tongue until the attaching holes are aligned 21 Relea...

Page 17: ...uts on the tongue support 27 Securely tighten the two nuts and four bolts on the tongue support 28 Insert the cotter pins supplied through the cross holes in all four bolts and the two studs Bend the prongs of the cotter pins open to secure them Do not omit the cotter pins They are an important safety feature 29 The BBQ cooker is now fully supported Remove the wire baskets from under the front and...

Page 18: ...e wire baskets are different sizes The larger basket must go on the right side of the tongue as shown 34 Insert a 10mm bolt through the front hole in the wire baskets and the tongue Loosely install the washer lock washer and nut 35 Insert two 10mm bolts through the bottom holes in the wire baskets and the tongue support Loosely install the washers lock washers and nuts 36 Tighten all four bolts an...

Page 19: ...ttach the utensil shelf using two 6mm bolts on each end four bolts total 40 Attach the lid handle support to the lid using the supplied Phillips head screws washers and lock washers 41 Insert the handle into the handle support then attach the remaining support using the supplied Phillips head screws washers and lock washers Close the lid 42 Attach the smoke vents using three 6mm bolts on each vent...

Page 20: ...tools to tighten the wing nut 44 Attach the gas supply hose routed through the cooker body to the fitting underneath tongue 45 Attach the regulator and hose assembly to the fitting on top of the tongue 46 Place the cooking grate on the lip in the cooker body 47 Unscrew the cap from the igniter and install one AA battery Replace the cap Note AA battery not included ...

Page 21: ...hould be used with this appliance This BBQ cooker was not designed for and should not be connected to a natural gas supply line 2 With the regulator shut off valve closed connect it to an LP cylinder as described in section 5 3 Connecting the LP Cylinder on page 19 The supply hose can be a trip hazard Place the LP cylinder in the wire basket provided 3 Make sure the hose is not kinked and is route...

Page 22: ...n 60 days 1 Open the lid 2 The regulator shut off valve and the LP cylinder valve should be in the OFF or closed position 3 Make sure the burner control knobs are in the OFF position 4 Prepare a soapy water solution by combining one part dish washing liquid with three parts water 5 Open the LP cylinder valve Open the shut off valve 6 Apply the soapy water solution to ALL connections between the LP...

Page 23: ...he burners 2 Open the LP cylinder valve 3 Open the shut off valve Do not place any part of the body inside the frame of the appliance when lighting Keep your hands hair and face away from the burner Do not lean over the appliance when lighting the burner or cooking 4 Push the burner control knob in and turn the knob left to OPEN Press the igniter button for 3 to 4 seconds to light the burner If th...

Page 24: ... a lit burner Empty aluminum cooking containers will melt if placed over a lit burner Never use a cooking container larger than the capacity of the appliance Do NOT move the appliance when in use Allow the cooker to cool to 100 F 38 C before moving or storing Avoid touching the appliance to prevent contact with hot surfaces 6 1 3 After Cooking Heated cooking equipment will remain at temperatures c...

Page 25: ...urner control knob first then the gas pressure shutoff valve then close the LP cylinder valve last 9 Keep your appliance and grill gate clean burnt food and fat does cause fires 10 Close the appliance lid once it has cooled to a safe temperature 1 Clean all exterior surfaces of the appliance after each use a Use a damp cloth with warm water and a mild soap or detergent b Rinse thoroughly then dry ...

Page 26: ... hitch 4 Slowly back the tow vehicle until the hitch and ball are aligned 5 Lower the hitch onto the ball 6 Raise the jack and place it in its stowed position 7 Close the latch on the hitch Install the retainer clip to prevent unwanted opening of the receiver 8 Attach the safety chain securely to the tow vehicle to prevent unexpected separation Cross the chains when attaching 9 Storage 1 Store the...

Page 27: ...n 10 2 3 Tire Pressure Check the tire pressure weekly when the BBQ Cooker is in use Inflate the tires to 60 psi or the maximum pressure stated on the tire sidewall 10 2 Chassis Maintenance 10 2 1 Lubrication Each wheel is equipped with a grease zerk on the back of the wheel hub Add wheel bearing grease sparingly to the wheel bearings The wheel bearings should be repacked annually Check for excessi...

Page 28: ...7 50 70 95 Grade 4 8 3 Radial Lines Grade 8 8 6 Radial Lines d Do not tamper with or attempt repairs on the burners Replace damaged burners with new OEM parts e Unauthorized modifications will void warranty f If a burner is hard to light or does not appear to be working correctly check for an obstruction or replace the burner assembly Obstruction of combustion and ventilation airflow can prevent p...

Page 29: ...mbient weather temperature a If any rusting occurs to the base or legs of the appliance use steel wool to clean or buff the affected area b Spray paint the affected areas of the base Do not use aerosol spray paint or other similar aerosols which contain flammable petroleum distillates under pressure around open flames Flame from the burner or a hot surface could cause the spray to ignite or the sp...

Page 30: ... Right 1 5 Lid 1 6 Smoke Vent 2 7 Thermometer 1 8 Handle 1 9 Latch 2 10 Lid Lift Cylinder 2 11 Body 1 12 Hinge 2 13 Fender 2 M79649 Component Parts Item Description Qty 14 Leaf Spring 2 15 Axle 1 16 Wheel Hub 2 17 Wheel Tire 2 18 Utensil Shelf 1 19 Gas Valve 2 20 Gas Manifold 1 21 Control Panel 1 22 Burner Control Knob 2 23 Ignitor 1 24 Cooking Grate 1 25 Heat Deflector 4 26 Burner 2 ...

Page 31: ...ing on damage Regulator valve s flow limiting device is stuck in closed position because valve detected a sudden change in pressure limiting the amount of propane Often caused by opening shutoff valve too quickly 1 Close LP cylinder valve 2 Open shutoff valve to allow pressure to escape though burner 3 Close shutoff valve 4 Slowly open your LP cylinder valve 5 Slowly open shutoff valve Burner will...

Page 32: ...y Agri Supply Carolina Cooker P O Box 799 Garner NC 27529 Orders 800 345 0169 Questions 844 478 4334 Web www CarolinaCooker com Agri Supply Company 2018 Not Portion of this material may be reproduced or modified without the express written agreement of Agri Supply Company ...

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