Carel gaSteam 180 HD003 User Manual Download

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H i g h E f f i c i e n c y S o l u t i o n s

gaSteam

45/90/180 HD003
45/90/180

HD103

NO POWER

& SIGNAL

CABLES

TOGETHER

READ CAREFULLY IN THE TEXT!

hardware

User manual

Manuale d’uso

Summary of Contents for gaSteam 180 HD003

Page 1: ...H i g h E f f i c i e n c y S o l u t i o n s gaSteam 45 90 180 HD003 45 90 180 HD103 NO POWER SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT hardware User manual Manuale d uso ...

Page 2: ...r supply conditions must conform to the values speciﬁed on the product rating labels The product is designed exclusively to humidify rooms either directly or through distribution systems ducts Only qualiﬁed personnel who are aware of the necessary precautions and able to perform the required operations correctly may install operate or carry out technical service on the product Only water with the ...

Page 3: ...tribution in ducts linear distributors 14 4 2 Positioning the linear distributors in the air ducts 14 4 3 Installation of the steam hose 15 4 4 Installation of the condensate drain pipe 15 4 5 Checks 15 5 4 Connection diagram UG45 90 16 5 5 Connection diagram UG180 17 5 6 Adjusting the humidifier to different types of gas 18 6 MAINTENANCE 20 6 1 Boiler maintenance 20 6 2 Cleaning the burner 21 6 3...

Page 4: ...ly voltage D 230 1 N 5 options 0 50 Hz version 1 60 Hz version 6 not used 7 internal updating use includes the following types of operation ON OFF proportional humidity and temperature 1 2 Description of the components Fig 1 b 1 water on oﬀ tap 2 ﬁll solenoid valve 3 foam detection electrode 4 steam outlets 5 boiler 6 ﬂue gas 7 electrical panel 8 ﬂue gas temperature sensor 2 ea for UG180 9 level s...

Page 5: ...see DIMENSIONS AND WEIGHTS The metal casing of the humidiﬁer heats up during operation and the top may reach temperatures of over 50 C 122 F check that this does not cause any problems Make sure the humidiﬁer is level and that the minimum spaces are respected as indicated in Fig 2 b to allow room for maintenance operations WARNING make sure that the cooling fan outlet grill is not blocked or cover...

Page 6: ... TH mg l CaCO3 500 Iron Manganese mg l Fe Mn 0 2 Chlorides Mg l Cl 50 Silica mg l SiO2 20 Residual chlorine mg l Cl2 0 2 Calcium sulphate mg l CaSO4 100 Tab 3 a A G3 4 male ﬁtting is used 3 2 Characteristics of the drain water Inside the humidiﬁer the water boils and is transformed into steam without the addition of any substances The drain water as a result contains the same substances that are d...

Page 7: ... hole must be connected to a pipe that acts as a condensate drain so as to prevent condensate from causing the burner to malfunction Both the ﬂue gas outlet and the air intake can be moved according to the installation requirements dia of connection in aluminium or stainless steel Gasteam 45 DP d 80mm d 100mm d 120mm section of linear pipe l 1m Pa 2 5 0 85 0 4 90 bend ø80 mm r d 0 5 Pa 5 6 2 2 1 0...

Page 8: ...wed along the 80 mm diam air intake pipes ﬂues is for the gaSteam 45 50 90 Pa 0 50 0 90 mbar 0 007 0 013 PSI for the gaSteam 90 50 82 Pa 0 50 0 82 mbar 0 007 0 012 PSI for the gaSteam 180 50 95 Pa 0 50 0 95 mbar 0 007 0 012 PSI To calculate the maximum possible length of the pipes refer to the values in Table 3 b IMPORTANT WARNING a condensate collection section part 6 or an appropriate drain part...

Page 9: ... is conﬁgured from the factory as follows exhaust vent through to the top of the humidiﬁer air intake from the back Note Both the exhaust vent and air intake can be moved according to the installation requirements Note Fit the exhaust vent pipe so that the section with the inspection hole is always the ﬁrst section When installing the exhaust or intake pipes in the rear of the unit a rear clearanc...

Page 10: ...ent outlets UG180 independent outlets UG45 90 Outlets with flue manifold UG180 EXHM80B120 Fig 3 h Metric Exhaust Intake Adapters only for units UG HD103 For 80mm to 3 EXHR08030I Item shown below This item is included in the UGKINST090 Gas connections kit for UG045 and UG090 Gas connections kit for UG180 ...

Page 11: ...the steam holes facing upwards fasten the ﬂange of the distributor using 4 screws i dimensions mm Ø A Ø B Ø Y Ø X 40 10 89 60 99 To allow the return of condensate using the drain connection see Installation of the condensate drain pipe mount the distributor Fig 4 a with the inlet connection closer than the closed end which for this reason must be adequately supported the support surface already ha...

Page 12: ...ain pipe Due to the re condensation of the steam produced condensate forms inside the steam hose and the distributor that must be removed to avoid gurgling and a reduction in eﬃciency The condensate is drained by gravity using a hose that is suitable for the purpose The use of unsuitable tubing may cause weakening and cracking with consequent steam leaks To avoid the release of non condensed steam...

Page 13: ...RED LOW WHITE 15Vcc BLUE LEVEL SENSOR NTC 1 FLUE GASES J14 G G0 G0 G GND GND F4 75 VA 230 V 0 V 2 1 3 2 1 5 4 3 2 1 C 3 2 1 D 3 2 1 J1 1 2 3 4 J2 1 2 3 4 J8 1 2 3 4 J15 1 2 3 4 J11 1 2 J14 1 2 FB1 6T 7T 1T 2T 3T 4T 5T 8S 9S 10S 11S 12S 10T 11T TACH PWM 6Y P 8T 9T KLIXON 1 0 24 V TO CLIP 4Y 0 TO CLIP 5Y 230 GND BLOWER 1 SHILDING TO CLIP J11 2 V1 V2 FENWALL 1 CONTROL BOARD F1 F3 RD 2O MS TR 5O 6O 4O...

Page 14: ... 2 1 D 3 2 1 J1 1 2 3 4 J2 1 2 3 4 J8 1 2 3 4 J15 1 2 3 4 J11 1 2 J14 1 2 FB1 6T 7T 1T 2T 3T 4T 5T 10T 11T TACH PWM 6Y P 8Z 9Z KLIXON 2 P 8T 9T KLIXON 1 TO CLIP 4Y 0 TO CLIP 5Y 230 GND BLOWER 1 SHILDING TO CLIP J11 2 6Z 7Z 1Z 2Z 3Z 4Z 5Z TACH PWM 9Y TO CLIP 7Y 0 TO CLIP 8Y 230 GND BLOWER 2 SHILDING TO CLIP J11 2 TO CLIP 5Z 5T NTC 2 FLUE GASES 10Z 11Z F1 F3 RD FB2 2O MS TR 5O 6O 4O 1Y 2Y 3Y F2 COOL...

Page 15: ...030220930 and combustion adjusted by checking the CO2 vol and CO ppm values in the ﬂue gas NATURAL GAS CALIBRATION UG45 UG90 UG180 n giri min max min max min max G20 G25 1450 4700 1700 5050 2000 5300 Tab 5 b Important note the humidiﬁer is factory ﬁtted for a maximum production equal to the 70 of the rated output To change the maximum production see the controller manual cod 030220930 5 6 1 Calibr...

Page 16: ...rrect CO2 value to stabilise if necessary repeat the operations 5 6 7 Calibrating the burner at minimum output Operate the burner at minimum output setting the fan speed to the minimum level and check by analysing the ﬂue gas that the CO2 value is 9 9 0 5 If the values measured are diﬀerent proceed as follows 1 open the front door 2 remove the cap from the gas valve pressure regulator and adjust t...

Page 17: ...g the screws B Fig 6 c and remove the burner combustion head Fig 6 d disconnect the cables from the foam detection electrode F Fig 6 b unscrew and remove the fastening nuts G remove the boiler cover undo the nuts E from the side of the burner remove the heat exchanger H and clean it using a 20 acetic acid solution removing any deposits using implements that do not scratch the lining on the exchang...

Page 18: ... If the sensor needs to be replaced due to a fault proceed as follows stop the humidiﬁer by moving the rocker switch on the control panel to 0 and then checking that the display is oﬀ open the electrical compartment to access to the panel loosen terminals 10T and 11T or 10Z and 11Z see the wiring diagram on the terminal block in the bottom of the electrical panel and the probe holder nut on the ad...

Page 19: ...the ﬂame by ionisation The output of the burner continuously responds to the request for heat according to an ample modulation ratio 1 4 The variable speed fan managed by the control board together with the proportional gas valve allows the output to be modulated the ﬂow rate of gas is proportional to that of the air required for combustion The water that evaporates over time is automatically repl...

Page 20: ...20 vol 9 4 9 4 9 4 natural gas G25 9 3 9 3 9 3 propane G31 11 2 11 4 11 2 butane G30 11 6 11 6 12 0 CO mg kWh 25 60 60 ﬂue diameter mm 80 3 80 3 2xØ80 3 air intake duct diameter 80 3 80 3 2xØ80 3 steam hose diameter 2x Ø40 2x Ø40 4xØ40 natural gas ﬂow rate G20 rated m3St h 3 68 6 87 13 4 minimum 0 90 1 75 1 67 natural gas ﬂow rate G25 rated 4 2 8 7 17 5 minimum 1 02 1 98 1 98 propane ﬂow rate G31 ...

Page 21: ...Y1 658 25 905 629 24 764 Y1a 778 30 630 Y2 1100 43 307 1101 43 346 Y3 65 2 559 66 2 598 Y4 19 5 0 768 21 0 827 Y5 117 5 4 626 136 5 354 Y6 216 8 504 Y7 256 10 079 Y8 296 11 653 Y9 336 13 228 Y10 950 37 401 UG045 090 UG180 Z 570 22 441 930 36 614 Z1 246 9 685 340 13 385 Z2 126 4 960 280 5 11 043 Z3 248 9 764 362 14 252 Z4 266 10 472 Z5 97 6 3 842 Tab 8 e description UG045 090 UG180 A steam outlet 4...

Page 22: ... G30 G31 G20 G30 G31 G20 G30 G31 G20 G30 G31 mbar 50 20 50 20 50 20 50 FR II2Er I3P BE I2EsP NL II2L3P GR II2H3P Gas G20 G25 G30 G31 G20 G25 G30 G31 G25 G30 G31 G20 G30 G31 mbar 20 25 28 30 37 20 25 28 30 37 25 30 20 30 2H G20 20mbar 2E G20 20mbar 2L G25 25mbar 2ELL G20 G25 20mbar 2Esi G20 G25 20 25mbar T B23 C13 C33 C43 C53 PMW 0 8 MPa Tmax 95 C D 1 5 l min C 120 l Fig 8 c UG045 0085 0085BM0395 M...

Page 23: ...0 SERIAL N REV x xxx MADE IN ITALY CAREL INDUSTRIES S p A 35020 Brugine PD Italy Via dell Industria 11 Zona Industriale Tel 049 9716611 Fax 049 9716600 0085 0085BM0395 MOD P kW Q kW G20 Sm 3 h G25 Sm 3 h Vac Hz PH kW Kg h IP NOx cl Date CODE GAS FIRE HUMIDIFIER 14 70 min 125 00 max 16 25 min 130 00 max 1 75 min 13 70 max 1 98 min 16 60 max 230 60 1 0 19 180 20 4 mm dd yyyy UG 180 HD103 M001000 SER...

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