CAMSO 30/36D23MC Operation And Maintenance Manual Download

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CPB-436(2017)

2P-0067

Models 30/36D23MC, 30/36D22MC, 24D17C and 24D18C for Tractors
Serial Numbers TRE1116007 & later

OPERATION AND
MAINTENANCE MANUAL

CONVERSION TRACK SYSTEM

Summary of Contents for 30/36D23MC

Page 1: ...CPB 436 2017 2P 0067 Models 30 36D23MC 30 36D22MC 24D17C and 24D18C for Tractors Serial Numbers TRE1116007 later OPERATION AND MAINTENANCE MANUAL CONVERSION TRACK SYSTEM...

Page 2: ...CBP 436 2017 Operation and Maintenance Manual CTS Tractors Camso 12 17 2 PAGE INTENTIONALLY BLANK...

Page 3: ...nd 24D18C 11 Sprocket Drive Wheel 11 Axles 11 Idlers and Midrollers 11 Tensioning system 12 Rubber track 12 Oscillation Limiter Brackets 12 3 3 30 36D23MC and 30 36D22MC Specifications and Dimensions...

Page 4: ...term storage 24 5 8 Installation after long term storage 24 6 0 ROUTINE MAINTENANCE 25 6 1 Track tension adjustment 25 6 2 Tensioning circuit discharge purge 28 6 3 Track alignment adjustment 30 6 4...

Page 5: ...ns and maintenance manual supplied with the machine be damaged or missing please see your dealer to request another copy and or contact Camso immediately 1 1 LAW REFERENCES This handbook is written ac...

Page 6: ...N OF CONFORMITY referring to the data on the label is enclosed to this handbook WARNING Do not remove the EC label or change it with another one referring to another similar machine available at the c...

Page 7: ...oduct until you have read and understood this Operators manual Safety precautions and warnings are provided in this manual and on the product If these hazard warnings are not heeded bodily injury or d...

Page 8: ...ndercarriage system has been purchased make sure all safety signs are in the correct location and can be read See Safety Sign Location of this section for illustrations Replace any safety signs that c...

Page 9: ...Replace them if damaged Sign description Sign 1 Read carefully the handbook before operating the machine Sign 2 Disconnect the transmission stop the engine set on the emergency brake remove the key a...

Page 10: ...s installed The Camso track systems have been designed to minimize the stresses on the tractor when on firm soil without compromising the flotation characteristics in the worst working conditions The...

Page 11: ...ponent mounting locations are machined to ensure high dimensional precision Sprocket Drive Wheel Rear driving wheel features 23 bars or 22 bars and front driving wheels features 18 bars The drive bars...

Page 12: ...e tension load is provided by a hydraulic circuit featuring a nitrogen accumulator Rubber track The rubber tracks are manufactured with high quality rubber and high strength steel cabling inside for s...

Page 13: ...on is at the risk of the owner and warranty coverage will be limited Damages or failures resulting from installation will not be covered Attention Installation of CTS onto non Camso approved applicati...

Page 14: ...to the smallest available in the tractor settings Maximum Tractor Speed on Tires Approximate Maximum Speed with CTS 26 MPH 41 kph 14 5 16 MPH 23 26 kph 31 MPH 50 kph 17 19 MPH 27 30 kph 3 8 Transport...

Page 15: ...erences with tractor or implement and move forward slowly to avoid over oscillating the undercarriage x Overall width and height of tractor with Camso track systems could differ from the original widt...

Page 16: ...equently x If a machine becomes stuck clear away as much material from the undercarriage prior to pulling the machine out x If working in muddy or sticky ground conditions installation of drive sprock...

Page 17: ...equired Please contact your Camso Dealer to ensure you have the proper installation kit In order to make the installation easier some shields may have to be removed In the case these or other componen...

Page 18: ...ting bolts Repeat daily check until no further bolt rotational movement occurs WARNING x It is important to follow the installation instructions and to use a calibrated torque wrench to ensure bolts a...

Page 19: ...ny kind of operation on the machine disconnect the transmission stop the engine set on the emergency brake remove the key and allow machine to stop completely and cool Make sure that mobile parts with...

Page 20: ...performance will be diminished x The ability to transfer power to the ground will be decreased x Serious damage can occur to the rubber track in a short time especially damage to the drive lugs 5 3 Ma...

Page 21: ...he track tension by verifying the circuit pressure measured by the gauge being 1000 psi 175 psi 70 12 bar If track tension pressure is not within the desired range refer to Track tension adjustment in...

Page 22: ...torque of the bolts fixing the tracks on the machine x bolts M20 30mm socket 360 15 ft lbs 490 20 Nm Lubricated torque x bolts M22 32mm socket 495 20 ft lbs 670 25 Nm Lubricated torque 2 Check the to...

Page 23: ...e is 3 mm clearance between the scraper plate and the drive sprocket 5 6 Yearly maintenance or every 400 working hours 1 Disassemble the Camso track system from the tractor clean it properly and inspe...

Page 24: ...cuit discharge paragraph in Routine maintenance instructions section and leave the track in relaxed position 6 Should it be necessary to disassemble the tracks from the undercarriage lay them on the g...

Page 25: ...justment The pressure of the system is sensitive to maneuvers debris accumulation and temperature variation This procedure should be followed if track tension pressure is consistently less than 1000 1...

Page 26: ...is completely filled with oil prior to tensioning the track system Failure to purge air from hose will cause air to be trapped in the track tensioning system and may result in correct track tension pr...

Page 27: ...Manual CTS Tractors Camso 12 17 27 8 Deactivate the hydraulic power source and release any oil pressure trapped in the tensioning hose 9 Tighten set screw 10 Remove track tensioning hose 11 Install th...

Page 28: ...he front tensioning wheels stop the procedure and arrange the accumulator to be checked by skilled personnel WARNING Use only high quality lubricants with the same characteristics shown in Lubricant t...

Page 29: ...supplied with your new track system Replacement tensioning hoses can be ordered from your distributor dealer 4 Slowly open the tensioning valve 5 Place a floor jack under the front idlers and raise t...

Page 30: ...for worn broken or loose parts Also inspect oscillation brackets for mud and material build up that will limit travel of the track system Clean material from oscillation brackets to allow full moveme...

Page 31: ...lugs Sharp cuts could be visible at the base of track drive lugs even after a short work period This is related to the track bending and the forces applied to the drive lugs during use on the undercar...

Page 32: ...add oil Note idler or midroller removal is not necessary 6 6 Front and Rear idler Axle and Midroller Axle oil replacement 1 Place a drop pan under the hub to capture the oil Loosen the six hub cover...

Page 33: ...y using a syringe or a pump oil can WARNING Lubricants should not to be poured in the environment Collect them in suitable containers and deliver to licensed companies for waste disposal in accordance...

Page 34: ...oil 2 Remove cover plate from main support Remove 8 bolts to remove cover and allow the oil to drain completely Take care in preventing dirt and debris from entering the support In case of dirty or c...

Page 35: ...G Lubricants should not to be poured in the environment Collect them in suitable containers and deliver to licensed companies for waste disposal in accordance with the present law in force Avoid any c...

Page 36: ...th the 30 36D23MC and 30 36D22MC model CTS systems 2 Loosen the nuts that mount the idlers wheels on the outer front and rear idlers Note In some cases it may be easier to remove both the inner and ou...

Page 37: ...Metal chains or cables are not recommended 4 Raise the undercarriage until there is approximately 1 inch 25 mm of clearance between the ground and the track Remove both of the outer idler wheels Note...

Page 38: ...rcarriage IMPORTANT Only use a chain with sling type hooks Do not use GRAB type hooks Do not use the chain to transport the track Use a fork lift or lifting straps to carry the track 6 9 Track Install...

Page 39: ...lifted onto the sprocket drive wheel slide the bottom part of the track under the midrollers 3 Install the front and rear idlers Tighten the idler nuts to 440 ft lbs 600 Nm 4 Pressurize the tensioning...

Page 40: ...surface as track damage may occur WARNING Danger of crushing Use suitable lifting devices wear safety equipment and observe the safety rules In case of a fork lift use for handling operations be care...

Page 41: ...CBP 436 2017 Operation and Maintenance Manual CTS Tractors Camso 12 17 41 The picture shows the correct track orientation on the undercarriage Rear MC system Front C system Forward Forward...

Page 42: ...Contact with the skin repeated and prolonged contacts may cause irritation and dermatitis Remove contaminated clothes and wash accurately with abundant water and soap Inhalation prolonged exposition t...

Page 43: ...ressure not possible Pressure gage failure Replace pressure gage Accumulator failure Replace accumulator Tension pressure changes daily or during use Air trapped in tensioning system Perform tensionin...

Page 44: ...mation Additional information on Camso track systems tracks and our other products may be found at Camso co For any questions or corrections regarding this manual please email us at Ag Productsupport...

Page 45: ...used At least 13 mm 1 2 in of average tread height must remain Prorated Track Replacement To determine the replacement price the appropriate pro rata percentage from the customer participation chart i...

Page 46: ...s relating to the specifications or their use Certain jurisdictions do not allow the limitation or exclusion of incidental or consequential damages or limitation on how long an implied warranty lasts...

Page 47: ...CBP 436 2017 Operation and Maintenance Manual CTS Tractors Camso 12 17 47 PAGE INTENTIONALLY BLANK...

Page 48: ...CBP 436 2017 Operation and Maintenance Manual CTS Tractors Camso 12 17 48 camso co...

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