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Contents

Contents

The 

The 

T

T

urbo Ai

urbo Ai

r

r

 ® 

 ® 

 3000

 3000

Centrifugal Compressor

Centrifugal Compressor

Handbook 

Handbook 

 Attention:

 Attention:

Upon compressor receipt, it is recommended the

Upon compressor receipt, it is recommended the

machine  be  registered  at  www.c-a-m.com  for  CCV

machine  be  registered  at  www.c-a-m.com  for  CCV

extended  warranty,  service  information  and

extended  warranty,  service  information  and

updates posted to the web site.

updates posted to the web site.

Revision History

Revision History

Rev

Rev

#: 

#: 

01 

01 

ECO# 

ECO# 

1938315 

1938315 

January 

January 

2004

2004

Rev

Rev

#: 

#: 

02 

02 

ECO# 

ECO# 

2042406 

2042406 

May 

May 

2005

2005

Rev

Rev

. #: 

. #: 

03 

03 

ECO# 2127389 

ECO# 2127389 

September 

September 

2006

2006

Rev

Rev

#: 

#: 

04 

04 

ECO# 

ECO# 

2318415 

2318415 

October 

October 

2008

2008

Compression  Systems

Compression  Systems

Compression  Systems

Compression  Systems

Compression  Systems

Compression  Systems

Compression  Systems

Compression  Systems

Compression  Systems

Compression  Systems

Engineering Data Release

Engineering Data Release

AAEDR-H-081

AAEDR-H-081

S

S

M

M

S

S

M

M

S

S

M

M

S

S

M

M

S

S

M

M

Summary of Contents for Turbo Air 3000

Page 1: ...site updates posted to the web site Revision History Revision History Rev Rev 01 01 ECO ECO 1938315 1938315 January January 2004 2004 Rev Rev 02 02 ECO ECO 2042406 2042406 May May 2005 2005 Rev Rev 0...

Page 2: ......

Page 3: ...The Turbo Air 3000 Centrifugal Compressor Handbook The Turbo Air 3000 Centrifugal Compressor Handbook ii ii...

Page 4: ...operating personnel should become familiar with the contents of this manual before the compressor All operating personnel should become familiar with the contents of this manual before the compressor...

Page 5: ...The Turbo Air 3000 Centrifugal Compressor Handbook iv...

Page 6: ...ements 2 7 SectionThree Installation General Considerations 3 3 The Installation Work Schedule 3 4 Site Considerations 3 6 Process Air Piping 3 8 Utility Piping 3 17 Electrical Interface 3 24 Receivin...

Page 7: ...Alarm and Trip Functions 6 3 Drive Train Troubleshooting 6 4 Lubrication System Troubleshooting 6 5 Air System Troubleshooting 6 6 Control System Troubleshooting 6 7 Section Seven Parts and Service A...

Page 8: ...Contents vii...

Page 9: ...on 1 1 Section One Introduction About Compression Systems The Turbo Air Centrifugal Compressor Safety Precautions Safety Labels Warranty Limitation on Liability Unauthorized Repair CC V 5 Year Warrant...

Page 10: ...The Turbo Air 3000 Centrifugal Compressor Handbook 1 2...

Page 11: ...ange of plant air centrifugal compressors the TURBO AIR Series of compressors continue to be known for their ease of automation and high operating reliability Compression Systems centrifugal compresso...

Page 12: ...he best features of a sigma radial impeller and a back ward leaning impeller Vaned diffusers that are matched to the impellers for incomparable efficiency Finally inlet guide vanes that are mounted cl...

Page 13: ...1 Horizontally split gearbox casing 2 Built in aftercooler 3 Built in intercoolers 4 Mounted control panel 5 Self contained lubrication system 6 Inlet guide vanes standard 7 Shaft driven main oil pump...

Page 14: ...d times when special care is necessary to prevent component harm or personal injury There are three degrees of urgency CAUTION This indicates that there may be the possibility of minor equipment damag...

Page 15: ...e compressor at pressure in excess of the nameplate rating Close the discharge block valve and relieve system of pressure beforeremoving any capsor plugs or servicing compressor DO NOT play with compr...

Page 16: ...removing any caps or plugs or servicing any parts DANGER DO NOT USE DISCHARGE AIR FOR BREATHING OR FOOD PROCESSING AS IT WILL CAUSE SEVERE INJURY OR DEATH Air from the compressor used for these proces...

Page 17: ...the gearbox cover lock the main power OFF close the system block valve turn the lube pump OFF and remove the drive coupling CAUTION Exercise cleanliness during maintenance and when makingrepairs Keep...

Page 18: ...the purchaser Compression Systems s sole responsibility and the purchaser s exclusive remedy hereunder is limited to such repair replacement or repayment of the full purchase price Equipment and acce...

Page 19: ...ilities or equipment 2 Lost profits property damage and or expenses incurred in reliance on Compression Systems s performance hereunder 3 Lost production whether suffered by the purchaser or any other...

Page 20: ...ogged every quarter by your service rep on our easy to use online CCV maintenance log tool Extended warranty on the compressor air end only can be obtained for up to 5 years from the date of shipment...

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