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GASOLINE CHAIN SAW 12

” 

TBT2586

 

INSTRUCTION MANUAL

WARNING 

Before using our products, please read this

manual carefully to understand the proper use 

of your unit. Keep this manual handy. 

This chain saw is of a special type designed

especially for tree service. It is only to be used

 

by a trained operator.

 

SAVE THESE INSTRUCTIONS FOR REFERENCE 

Summary of Contents for TBT2586

Page 1: ...ng our products please read this manual carefully to understand the proper use of your unit Keep this manual handy This chain saw is of a special type designed especially for tree service It is only to be used by a trained operator SAVE THESE INSTRUCTIONS FOR REFERENCE ...

Page 2: ...o serious bodily injury or death This mark indicates instructions which must be followed or it leads to mechanical failure breakdown or damage This mark indicates hints or directions useful in the use of the product 1 Parts location 4 2 Symbols on the machine 5 3 For safe operation 8 4 Installing guide bar and saw chain 12 5 Fuel and chain oil 15 6 Operation 17 7 Sawing 21 8 Working with tree serv...

Page 3: ...bars combinations may be used as mentioned in the operating instructions only for the machine A component of the intended use is also the attention of the safety references as well as the operating instructions in the operating instructions Persons who serve the machine must make themselves trained and familiar with this product and think over all the possible dangers Beyond that the valid rules f...

Page 4: ...urer specified This can be caused by the following factors before or during each of use should be considered If the machine is used correctly If the method of cutting the material and how it is processed correctly The use of the machine state is in the regulatory Sharpness condition of cutting tool or cutting tool real The grab handles are mounted back to optional vibration handles and are they fi...

Page 5: ... 2 Guide bar 8 Air filter cover 14 Guide bar scabbard 3 Front hand guard 9 Lock nut 15 Choke knob 4 Primer bulb 10 Starter handle 16 Engine switch 5 Throttle trigger 11 Front handle 17 Spiked bumper 6 Throttle trigger lock lever 12 Oil tank 18 Clutch cover ...

Page 6: ...th bar tip 3 Do not use chain saw one handed 4 Always use chain saw two handed 5 Appropriate ear eye and head protection must be worn 6 Read operator s instruction book before operating this machine 7 Always wear safety and anti vibration AV gloves when operating the device 8 Always wear safety and slip resistant boots when operating the device ...

Page 7: ...l cap c Operate the engine switch Flipping the switch to the O position immediately the engine stops Position front at the left side of the rear handle d Operate the choke knob Pull out the choke knob close the choke push in the choke knob open the choke Position Air filter cover e Adjust the oil pump If you turn the rod by screwdriver follow the arrow to the MAX position the chain oil flow more a...

Page 8: ...hows the directions that the chain brake is released white arrow and activated black arrow Position Front of the chain cover h Shows the direction of the saw chain installation Position Front of the chain cover I Guaranteed sound power level for this equipment J Engine manual start K Warning This chain saw is for trained tree service operators only See instruction handbook L Protective clothing is...

Page 9: ...ger the ailment is unknown Keep your body warm especially the head neck feet ankles hands and wrists Maintain good blood circulation by performing vigorous arm exercises during frequent work breaks and also by not smoking Keep the saw chain sharp and the saw including the AV system well maintained A dull chain will increase cutting time and pressing a dull chain through wood will increase the vibr...

Page 10: ...rvice other than the items listed in the Operator s Manual should be performed by competent chain saw service personnel e g if improper tools are used to remove the flywheel or if an improper tool is used to hold the flywheel in order to remove the clutch structural damage to the flywheel could occur which could subsequently cause the flywheel to disintegrate 15 Always shut off the engine before s...

Page 11: ...nderstanding of kickback you can reduce or eliminate the element of surprise Sudden surprise contributes to accidents 2 Keep a good grip on the saw with both hands in the same way as a conventional chain saw the right hand on the rear handle and the left hand on the front handle when the engine is running Use a firm grip with thumbs and fingers encircling the chain saw handles A firm grip will hel...

Page 12: ...he appliance before use and after dropping or other impacts to identify significant damage or defects For starting appliance shall always be done with the chain brake activated Recommend limiting the duration of operation regarding exposure to vibration for long time there are the risk of white finger for the user Regarding exposure to noise wear hearing protection Caution the emission of exhaust ...

Page 13: ... as follows The saw chain has very sharp edges Use protective gloves for safety 1 Pull the guard towards the front handle to check that the chain brake is not on 2 Loosen a nut and remove the chain cover and the spacer Fix the spiked bumper with two screws on the forefront of the chain saw Figure 1 1 Nut 2 Clutch cover 3 Spiked bumper 4 Tapping screw The Spiked bumper belongs to the chain saw It m...

Page 14: ...4 Fit the guide bar to the power unit and then push the guide bar toward the clutch Figure 3 2 Guide bar 5 Gear the chain to the sprocket and while fitting the saw chain around the guide bar Figure 4 Pay attention to the correct direction of the saw chain ...

Page 15: ...15 Nm Then check the chain for smooth rotation and proper tension while moving it by hand If necessary readjust with the chain cover loose Figure 6 Turn the tensioner screw clockwise to tighten the chain turn the tensioner screw counter clockwise to loosen the chain 8 Check the tension of the saw chain Use your hand to lift the chain link which positions on the middle of cutting length up with app...

Page 16: ...amage to the engine inner parts very quickly 2 OIL FOR 4 CYCLE ENGINE USE or WATER COOLED 2 CYCLE ENGINE USE It can cause spark plug fouling exhaust port blocking or piston ring sticking HOW TO MIX FUEL 1 Measure out the quantities of gasoline and oil to be mixed 2 Put some of the gasoline into a clean approved fuel container 3 Pour in all of the oil and agitate well 4 Pour in the rest of gasoline...

Page 17: ...n the bulb 1 Engine switch 2 Choke knob 3 primer bulb 4 Fuel tank cap 5 Oil tank cap When restarting immediately after stopping the engine Set choke in the open position Once the choke knob has been pulled out it will not return to the running position even if you press down on it with your finger When you wish to return the choke knob to the running position press the throttle lever instead 7 Pus...

Page 18: ...fore each starting CHECKING OIL SUPPLY After starting the engine run the chain at medium speed and see if chain oil is scattered off as shown in the figure Chain oil The chain oil flow can be changed by inserting a screwdriver in the hole on bottom of the clutch side Turn the shaft counter clockwise to increase the oil flow Turn the shaft clockwise to decrease the oil flow Adjust according to your...

Page 19: ...e carburetor make sure that provided are clean air fuel filters and fresh properly mixed fuel When adjusting take the following steps Be sure to adjust the carburetor with the bar chain attached Pls contact your local dealer to adjust the carburetor properly 1 H and L needles are restricted within the number of turn as shown below H needle 1 4 L needle 1 4 2 Start engine and allow it to warm up in...

Page 20: ...till click sound is heard When the brake operates release the throttle lever to slow down the engine speed Continuous operation with the brake engaged will generate heat from the clutch and may cause trouble Be sure to confirm brake operation on the daily inspection How to confirm 1 Turn off the engine 2 Holding the chain saw horizontally release your hand from the front handle hit the tip of the ...

Page 21: ...acturer It is not necessary to force the saw into the cut Apply only light pressure while running the engine at full throttle It is recommended that daily inspection before use and after dropping or other impacts to identify significant damage or defects Racing the engine with the chain seized in a cutaway can damage the clutch system When the saw chain is caught in the cut do not attempt to pull ...

Page 22: ...a good foothold and retreat path 3 Make a notch cut one third of the way into the tree on the felling side 4 Make a felling cut from the opposite side of the notch and at a level slightly higher than the bottom of the notch Felling direction When you fell a tree be sure to warn your neighboring workers of the danger A Notch cut B Felling cut LOGGING AND LIMBING 1 Always ensure your foothold as wel...

Page 23: ... from the tensed side Be alert to the spring back of a cut limb Pruning Cut up from the bottom finish down from the top 1 Do not use an unstable foothold or a stepladder 2 Do not overreach 3 Do not cut above shoulder height 4 Always use both hands to grip the saw The Spiked bumper must always be put on while using the chain saw on tree trunk Push the spiked bumper into the tree trunk by using the ...

Page 24: ... using a tree service chain saw for work at height from a rope and harness Preparations for using a tree service chain saw from a rope and harness and Use of a tree service chain saw for pruning and dismantling including secure work positioning for two handed use starting the chain saw cutting with the chain saw restrictions on one handed use and freeing a trapped saw 2 General requirements Operat...

Page 25: ... the harness reduces the risk of damage to equipment when moving around the tree Always switch the saw off when it is directly attached to the harness The saw should only be attached to the recommended attachment points on the harness These may be at mid point front or rear or at the sides Where possible attach the saw to the centre rear mid point to keep it clear of climbing lines and to support ...

Page 26: ...order to allow the saw to be held with both hands as a general rule operators should aim for a secure work position in which they operate the saw at Hip level when cutting horizontal sections and Solar plexus level when cutting vertical sections Where the operator is working close into vertical stems with low lateral forces on the work position then a good footing could be all that is needed to ma...

Page 27: ...he pull starter cord in the right hand or 2 on the right side hold the saw with the right hand on either handle and thrust the saw away from the body while holding the pull starter cord in the left hand The chain brake should always be engaged before lowering a running saw onto its strop Operators should always check that the saw has sufficient fuel before undertaking critical cuts One handed use ...

Page 28: ...empt to catch falling sections Freeing a trapped saw It the saw becomes trapped during cutting operators should switch off the saw and attach it securely to the tree inboard i e towards the trunk side of the cut or to a separate tool line pull the saw from the kerf whilst lifting the branch as necessary if necessary use a handsaw or second chain saw to release the trapped saw by cutting a minimum ...

Page 29: ... 1 Air filter Dust on the cleaner filter can be removed by washing in a solution of household detergent and warm water To clean dirt in the meshes remove the cleaner cover and brush in gasoline When using compressed air blow from the inside 1 air filter nut 2 air filter cover 3 cleaner cover 2 Oiling sprayer Dismount the guide bar and check the oiling outlet for clogging 1 Oiling outlet 2 Oiling i...

Page 30: ...Periodically check the fins after removing the clutch cover and then use pressure air to clean the cylinder fins 2 Fuel filter a Using a wire hook take out the filter from the filler port b Disassemble the filter and wash with gasoline or replace with a new one if needed After removing the filter use a pinch to hold the end of the suction pipe When assembling the filter take care not to allow filt...

Page 31: ...as been beaten by the stopper bolt and the clearance of the metal increased Use only the spare parts which named in this manual Use the other spare part can cause serious injury Saw chain It is very important for smooth and safe operation to keep the cutters always sharp Your cutters need to be sharpened when Sawdust becomes powder like You need extra force to saw in The cut way does not go straig...

Page 32: ... the depth gauge and file it to the proper level as illustrated Be sure to round off the front edge to reduce the chance of kickback or tie strap breakage 10 Maintenance of Saw Chain and Guide Bar Make sure every cutter has the same length and edge angles as illustrated Type of chain File diameter Top plate angle Down angle Head tilt angle 55 Depth gauge standard Vise rotate angle Vise tilt angle ...

Page 33: ...each machine marked with the symbol Pitch Guide bar Chain saw model Length Inches c m Groove width Inches mm CT2298 3 8 12 30cm 0 050 1 3mm For replacement use only above bars and chains If you use non approved combinations it may cause serious personal injury and damage to the machine 11 Storage 1 Empty the fuel tank and run the engine out of fuel 2 Empty the oil tank 3 Clean the entire unit 4 St...

Page 34: ...devices are available from your local administration 13 Troubleshooting guide PROBLEM CAUSE REMEDY 1 Starting failure Check fuel for water Replace with proper fuel or substandard mixture Remove and dry the Check for engine flooding spark plug Then pull the starter Check spark ignition again with no choke Replace with a new plug 2 Lack of power Poor Check fuel for water or Replace with proper fuel ...

Page 35: ...park plug M7 Oil feeding system Mechanical plunger pump with adjuster Sprocket Teeth x Pitch 6T 9 525mm Dimensions L x W x H 270 220 215 mm Dry weight without guide bar and chain empty tanks 3 8kg Sound pressure level at operation position EN ISO 22868 95 8dB A Uncertainty of stated value K 3 dB A Sound power level EN ISO 22868 116dB A Uncertainty of stated value K 3 dB A Vibration Value EN ISO 22...

Page 36: ...15 EXPLODING VIEW ...

Page 37: ...13 PARTS LIST ...

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