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GenVX

®

 Series Airline Respirator

User Manual

The Bullard GenVX Series airline respirators, when properly used, provide 
a continuous flow of air from a remote air source to the respirator wearer. 
GenVX Series respirators offer protection from airborne contaminants 
that are not immediately dangerous to life or health (IDLH), or that do not 
exceed maximum use concentrations allowed by applicable OSHA, EPA, 
NIOSH, ACGIH, or other regulatory standards and recommendations.
GenVX Series airline respirators are approved by NIOSH (TC-19C-0489, 
TC-19C-0491, TC-19C-0492, TC-19C-0493, TC-19C-0494, TC-19C-0495, 
TC-19C-0496, TC-19C-0498, Type C and CE) to provide respiratory protection 
in general purpose applications including heavy- and light-duty abrasive 
blasting, and Type C and CE painting applications. The protective helmet 
meets ANSI/ISEA Standard Z89.1-2009 Type 1 requirements for protective 
headwear for industrial workers, and ANSI/ISEA standard Z87.1-2010, Z87+  
High-Impact Face Protection. The cape is designed to protect the worker’s 
body from abrasive rebound.
GenVX Series respirators are compatible with Grade D breathing air 
sources such as breathing air compressors or Bullard Free-Air

®

 Pumps. 

Bullard offers the appropriate approved breathing tube assembly and air 
supply hose to connect the GenVX Series respirator to these breathing air 
sources. Air supply hose must be purchased separately.
GenVX Series respirators are approved by NIOSH for use with optional 
climate control devices offered by Bullard.
NOTE: Bullard air supply hose is not included in the purchase of respirator 
assembly and must be purchased separately. Bullard air supply hose must 
be used in order to maintain respirator assembly compliance.

Read all instructions and warnings before using this respirator. Save this manual for future reference. Failure to follow these instructions could result in death 
or serious injury.

WARNING

NIOSH Approval Labels

F30 Series Flow Control Devices ..................................................................... 2
F40 Series Flow Control Devices ..................................................................... 3
AC1000 Series Flow Control Devices .............................................................. 4
HC2400 Series Flow Control Devices .............................................................. 5
Frigitron 2000 Series Flow Control Devices ................................................... 6
DC50 Series Flow Control Devices .................................................................. 7
CT Series Flow Control Devices ...................................................................... 8
HCT Series Flow Control Devices .................................................................... 9

Component Concept

 ................................................................................. 10

Warnings

 .................................................................................................11-12

Cautions/Limitations

 ............................................................................... 13

Operations

 

Protection ....................................................................................................... 13 
Breathing Air Requirements .....................................................................13-14 
Breathing Air Pressure .................................................................................. 14 
Breathing Air Pressure Table ...................................................................15-17 
Typical Breathing Air Source and Respirator Configurations....................... 18

Respirator Assembly 

Sizing the Headband ...................................................................................... 19 
Installing Headband into Inner Shell ............................................................ 20 

Attaching Cape to Helmet .............................................................................. 20 
Installing Breathing Tube Assembly into Respirator Helmet ....................... 20 
Using Climate Control Devices ...................................................................... 20

Respirator Use 

Donning .......................................................................................................... 21 
Doffing ............................................................................................................ 21

Inspection, Cleaning, and Storage 

Cape ............................................................................................................... 22 
Headband and Chin Strap .............................................................................. 22 
Helmet ............................................................................................................ 22 
Lenses and Window Frame Gasket ............................................................... 22 
Breathing Tube Assembly .............................................................................. 23 
Air Supply Hoses ............................................................................................ 23
Cheek Pads .................................................................................................... 23 
Storage ........................................................................................................... 23

Parts and Accessories for  

GenVX Series Airline Respirators

....................................................24-27

Warranty

 ...................................................................................................... 28

Return Authorizations

 ............................................................................. 28

Table of Contents

Summary of Contents for GenVX Series

Page 1: ...espirators are approved by NIOSH for use with optional climate control devices offered by Bullard NOTE Bullard air supply hose is not included in the purchase of respirator assembly and must be purchased separately Bullard air supply hose must be used in order to maintain respirator assembly compliance Read all instructions and warnings before using this respirator Save this manual for future refe...

Page 2: ...OTECTION CF Continuous Flow SB Supplied Air Abrasive Blast SA Supplied Air 2 CAUTIONS AND LIMITATIONS A Not for use in atmosphere containing less than 19 5 percent oxygen B Not for use in atmospheres immediately dangerous to life or health C Do not exceed maximum use concentrations established by regulatory standards D Air line respirators can be used only when the respirators are supplied with re...

Page 3: ...sive Blast SA Supplied Air 2 CAUTIONS AND LIMITATIONS A Not for use in atmosphere containing less than 19 5 percent oxygen B Not for use in atmospheres immediately dangerous to life or health C Do not exceed maximum use concentrations established by regulatory standards D Air line respirators can be used only when the respirators are supplied with respirable air meeting the requirements of CGA G 7...

Page 4: ...OTECTION CF Continuous Flow SB Supplied Air Abrasive Blast SA Supplied Air 2 CAUTIONS AND LIMITATIONS A Not for use in atmosphere containing less than 19 5 percent oxygen B Not for use in atmospheres immediately dangerous to life or health C Do not exceed maximum use concentrations established by regulatory standards D Air line respirators can be used only when the respirators are supplied with re...

Page 5: ...Flow SB Supplied Air Abrasive Blast SA Supplied Air 2 CAUTIONS AND LIMITATIONS A Not for use in atmosphere containing less than 19 5 percent oxygen B Not for use in atmospheres immediately dangerous to life or health C Do not exceed maximum use concentrations established by regulatory standards D Air line respirators can be used only when the respirators are supplied with respirable air meeting th...

Page 6: ...lied Air Abrasive Blast SA Supplied Air 2 CAUTIONS AND LIMITATIONS A Not for use in atmosphere containing less than 19 5 percent oxygen B Not for use in atmospheres immediately dangerous to life or health C Do not exceed maximum use concentrations established by regulatory standards D Air line respirators can be used only when the respirators are supplied with respirable air meeting the requiremen...

Page 7: ...tinuous Flow SB Supplied Air Abrasive Blast SA Supplied Air 2 CAUTIONS AND LIMITATIONS A Not for use in atmosphere containing less than 19 5 percent oxygen B Not for use in atmospheres immediately dangerous to life or health C Do not exceed maximum use concentrations established by regulatory standards D Air line respirators can be used only when the respirators are supplied with respirable air me...

Page 8: ...ECTION CF Continuous Flow SB Supplied Air Abrasive Blast SA Supplied Air 2 CAUTIONS AND LIMITATIONS A Not for use in atmosphere containing less than 19 5 percent oxygen B Not for use in atmospheres immediately dangerous to life or health C Do not exceed maximum use concentrations established by regulatory standards D Air line respirators can be used only when the respirators are supplied with resp...

Page 9: ...uous Flow SB Supplied Air Abrasive Blast SA Supplied Air 2 CAUTIONS AND LIMITATIONS A Not for use in atmosphere containing less than 19 5 percent oxygen B Not for use in atmospheres immediately dangerous to life or health C Do not exceed maximum use concentrations established by regulatory standards D Air line respirators can be used only when the respirators are supplied with respirable air meeti...

Page 10: ...espirator assembly compliance Failure to use complete NIOSH approved Bullard components and replacement parts voids approval of entire assembly Basic parts are listed on the NIOSH Approval Label on pages 2 9 Failure to follow these instructions could result in death or serious injury WARNING The Bullard GenVX Series airline respirators consist of five components 1 Helmet shell 2 Cape Choice of 1 i...

Page 11: ...piratory hazard s and an identification of the contaminant s chemical state and physical form Do not exceed maximum use concentrations established by OSHA EPA NIOSH ACGIH or other regulatory standards All approved respirators shall be selected fitted used and maintained in accordance with MSHA OSHA NIOSH and other applicable regulations 7 Improper respirator use may damage your health and or cause...

Page 12: ...n applicable regulations and standards including 29 CFR 1910 146 17 If you have any questions concerning the use of this respirator or if you are not sure whether the atmosphere you are working in is immediately dangerous to life or health IDLH ask your employer All instructions for the use and care of this product must be supplied to you by your employer as recommended by the manufacturer and as ...

Page 13: ...OT provide eye protection Wear approved safety glasses or goggles at all times Ears GenVX Series respirators DO NOT provide hearing protection Use properly fitted earmuffs earplugs and or other protection when exposed to high noise levels Breathing Air Requirements Air Quality Respirable breathing air must be supplied to the point of attachment of the approved Bullard air supply hose The point of ...

Page 14: ...e control device in the box heading and column 1 2 Be sure your Bullard air supply hose s column 3 is approved for use with your flow control valve climate control device 3 Determine that your Bullard air supply hose is within the approved length column 3 4 Make sure you have not exceeded the maximum number of hose sections column 3 5 Set the air pressure at the point of attachment within the requ...

Page 15: ...6 57 58 65 74 68 79 74 86 77 91 84 85 85 100 CT30SW Swivel Industrial Interchange 63 64 65 66 70 71 70 71 75 76 79 97 86 87 86 100 CT31 Schrader 55 56 57 58 61 62 60 61 68 84 72 88 76 95 79 99 CT32 Snap Tite 55 56 57 58 61 62 60 61 70 71 74 75 75 95 78 99 CT33 Snap Tite Brass 55 56 57 58 61 62 60 61 70 71 74 75 75 95 78 99 CT34 Snap Tite Stainless 55 56 57 58 61 62 60 61 70 71 74 75 75 95 78 99 CT...

Page 16: ...able pressures in psi 1 2 3 Flow Control Device Nipple Type V10 Air Supply Hose Lengths 25 1 50 2 75 2 100 3 150 3 200 4 250 4 300 5 DC5040 Industrial Interchange 68 77 68 77 70 75 73 82 81 87 89 92 95 97 N A DC5041 Schrader 68 77 68 77 70 75 73 82 81 87 89 92 95 97 N A DC5042 Snap Tite 68 77 68 77 70 75 73 82 81 87 89 92 95 97 N A DC5043 Snap Tite Brass 68 77 68 77 70 75 73 82 81 87 89 92 95 97 N...

Page 17: ...94 HC240034 Snap Tite Stainless 72 74 82 84 75 78 75 80 80 84 86 88 90 92 92 94 HC240037 CEJN 66 68 82 84 73 77 75 78 82 84 86 88 88 92 92 94 HC240038 Bayonet 68 69 82 84 73 77 75 78 82 84 86 88 88 92 92 94 HC2400 Series Hot Cold Tube Cold Air to Hood Pressure Table pressures in psi 1 2 3 Flow Control Device Nipple Type V10 Air Supply Hose Lengths 25 1 50 2 75 2 100 3 150 3 200 4 250 4 300 5 HC240...

Page 18: ...t of Attachment Bullard GenVX Series Airline Respirator Point of Attachment Flow Control Device Bullard Air Supply Hose Point of Attachment Bullard 41 Series Airline Filter Suitable After Cooler Dryers with filters and carbon monoxide monitor as required Breathing Air Compressor with storage tank Breathing Air Compressor with storage tank Bullard Clear Air Box Compressed Breathing Air System Grade...

Page 19: ...ing to Bullard s instructions Optional Pinlock Suspension Instructions For pinlock headbands unlock the four pins from the sizing holes Place the headband on your head Pull down allowing headband to expand until it feels comfortable The headband will automatically adjust to your size Lock into place by pushing the four pins into the sizing holes Figure 6 Adjust Crown Straps for Vertical Fit To imp...

Page 20: ...ull quickly and forcefully on the cape to ensure proper assembly Installing Breathing Tube Assembly onto Respirator Helmet 1 Prior to connecting the breathing tube ensure foam is present properly inserted into the black threaded connector Figure 13 Inspect for any gaps between foam and side wall 2 Inspect each end of the breathing tube to ensure the red washers are installed inside the threaded fi...

Page 21: ... belt at waist 10 Recheck air pressure and adjust if necessary 11 With air still flowing into your respirator you are now ready to enter work area NOTE OSHA respirator regulations do not require fit testing of supplied air hoods and helmets Doffing When finished working leave work area wearing respirator and with air still flowing Once outside contaminated area remove respirator and then disconnec...

Page 22: ...ger clips If damage is detected replace parts immediately with Bullard replacement parts or remove the respirator from service Cleaning The headband suspension and chin strap should be hand sponged with warm water and mild detergent rinsed and air dried After cleaning and before reassembling once again carefully inspect the parts for signs of damage Helmet Inspection Inspect the helmet for nicks g...

Page 23: ...ipment that may have rolled over it If any of the above signs are present or any other signs of excessive wear are detected replace the air supply hose s immediately or remove the respirator from service Cleaning The air supply hose s should be hand sponged with warm water and mild detergent rinsed and air dried Do not get water inside the air supply hose After cleaning once again carefully inspec...

Page 24: ... and Mylar Covers Inner Lenses GVXIL Inner Tritan Lens 040 thick 25 pkg Outer Lenses GVXOL40 Outer PETG Lens 040 thick 25 pkg GVXOL15 Outer PETG Lens 015 thick 50 pkg BGVXOL40 Outer PETG Lens 040 thick 200 bx BGVXOL15 Outer PETG Lens 015 thick 200 bx GVXOLT Outer Lenses 030 pack of 25 Tinted Smoke GVXOLG Outer Lenses 042 pack of 25 Tinted Green Lens Cover GVXLC Mylar lens cover adhesive backed 25 ...

Page 25: ...ale NPT S19433 With 3 8 Female NPT 1 4 Snap Tite S19442 With 1 4 Female NPT S17651 With 3 8 Female NPT Quick Disconnect Couplers Shut off Type 1 4 Industrial Interchange V14 With 1 4 Female NPT V15 With 3 8 Male NPT 1 4 Schrader V18 With 1 4 Female NPT 1 4 Snap Tite V19 With 1 4 Female NPT Quick Disconnect Hose Adapters V11 Hose to hose 3 8 hose to 3 8 hose V12 Hose to pipe 3 8 hose to 1 4 pipe V1...

Page 26: ...nap Tite brass F44 1 4 Snap Tite stainless steel F47 1 4 CEJN F48 1 4 Bayonet Constant Flow F30 1 4 Industrial Interchange steel F30B 1 4 Industrial Interchange brass F30S 1 4 Industrial Interchange stainless steel F31 1 4 Schrader F32 1 4 Snap Tite steel F33 1 4 Snap Tite brass F34 1 4 Snap Tite stainless steel F35 1 2 Industrial Interchange stainless steel F35B 1 2 Industrial Interchange brass u...

Page 27: ...ormation 27 X X X X X X X X X X X GenVX Series Respirator Replacement Parts DC70ML DC70XLXXL DC705X DC5040 GenVX Series Airline Respirator User Manual Parts and Accessories for GenVX Series Airline Respirators CH60 ...

Page 28: ...te Return Authorization The following steps must be completed before Bullard will accept any returned goods Please read carefully Follow the steps outlined below to return goods to Bullard for repair or replacement under warranty or for paid repairs 1 Contact Bullard Sales Support by telephone or in writing at Bullard 1898 Safety Way Cynthiana KY 41031 9303 Toll free 877 BULLARD 285 5273 Phone 859...

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