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NOTE:

Read the entire instruction manual before starting the

installation.

TABLE OF CONTENTS

INTRODUCTION ..........................................................................1

OVERVIEW OF ZONING............................................................1

WHAT IS ZONING?.....................................................................1

IS A ZONING SYSTEM RIGHT FOR THIS JOB?....................1

DESIGNING A ZONE PERFECT PLUS INSTALLATION ......1

ASSIGNING ZONES ...............................................................2
SIZING THE EQUIPMENT ....................................................3
SIZING THE DUCT SYSTEM ...............................................3
REFERENCE FOR DUCT SIZING WORKSHEET:
STEP 6 ......................................................................................4
REFERENCE FOR DUCT SIZING WORKSHEET:
STEP 7 ......................................................................................5

APPENDIX ....................................................................................5

INTRODUCTION

Zone Perfect Plus is a zoning system capable of providing zone
control requirements for 2, 4, or 8 living or business areas. This
system allows the home or business owner to control the living
environment in an individualized way. The Zone Perfect Plus kit
includes the User Interface, Equipment Controller, Remote Sen-
sors, an Outdoor Temperature Sensor, and Leaving Air Tempera-
ture (LAT) Sensor. See Fig. 1 for components which make up an
8–zone kit.

This guide provides information to help you design a Zone Perfect
Plus installation. It discusses general topics related to designing a
zoning control system.

Use this guide to help you design a zoning system that will:

Meet or exceed the expectations regarding the system’s capa-
bilities. This goal will result in improved customer perception
of your company, as well as repeat business and referrals.

Protect the heating and cooling equipment used in the system.
This goal will result in improved system reliability, longer life
of heating and cooling equipment, and reduced warranty costs.

To design a zoning system to perform well under all conditions, it
is essential to view the system as a whole at the design stage, rather
than to begin selecting and installing individual components
without a careful assessment of how they will work together. Be
sure to perform all of the Tasks described in this guide before you
begin to install components.

OVERVIEW OF ZONING

Zoning systems bring the possibility of total comfort control to the
occupants by providing the right amount of heating or cooling to
each space. Comfort can be described as the absence of sensation.
Ideally, a zoning system should keep the occupants of the space
comfortable without them being aware of the system.

WHAT IS ZONING?

A zone is a conditioned space (one room or a group of rooms) that
is separately controlled by its own sensor. There are as many
sensors in a designed system as there are zones.

A zoning system is a heating and cooling control system that
maintains each zone at a predetermined temperature set point and
maintains the overall space at a predetermined humidity set point.
In addition to meeting these basic goals, Zone Perfect Plus is
designed to:

Direct conditioned air proportionately based on the needs of
each zone, so that the zone(s) with the greatest demand receive
relatively more conditioned air.

Keep the sound produced by the system low enough that
occupants will not find it objectionable.

Conveniently interface with and protect the system’s heating
and cooling equipment.

Maintain at least the minimum airflow necessary to keep
heating and cooling equipment running efficiently.

IS A ZONING SYSTEM RIGHT FOR THIS JOB?

When designing a zoning system, it is important to keep in mind
what a zoning system can and can not do. A zoning system is only
part of a complete heating and cooling system. A properly selected
heating and cooling system has a limited heating and cooling
capacity. A zoning system may or may not increase the effective
capacity. This depends on whether the system is being designed
for comfort (no increase) or energy savings (some increase in
overall effective system capacity).

A zoning system reduces the effective size of the air distribution
system as dampers are adjusted and closed to meet the needs of the
zone. The primary challenge when designing a zoning system is to
make sure that the air distribution system cannot become so
effectively small that the reduction in airflow causes one of the
following problems:

Air noise or draft becomes excessive.

The heating or cooling equipment is shut down because
temperature limits are exceeded.

The life of the equipment is reduced because of stresses related
to excess temperatures.

The addition of a zoning system will not correct undersized
duct problems. 
A zoning system will compensate for oversized
ducts, but might make a bad situation worse in the case of
undersized ducts. There are many ways to make a marginal duct
system perform better. Most of these approaches involve changing
ducts, registers, and/or heating or cooling equipment.

DESIGNING A ZONE PERFECT PLUS INSTALLATION

The main objective when designing a zoning system is to maintain
at least minimum airflow through the system when only one zone
requires conditioning, yet still provide sufficient airflow when all
zones require conditioning. The tasks described below provide
step-by-step instructions for designing an effective zoning system.
These tasks are grouped in the following phases:

Assigning Zones

Task 1–Assess the goals for comfort and energy savings.

Task 2–Conduct a site survey and make preliminary zone assign-
ments.

Zoning Design Guide

ZONE PERFECT PLUS

Cancels:

AP17–2

AP17–5

8-00

—1—

Summary of Contents for ZONE PERFECT PLUS

Page 1: ...oint and maintains the overall space at a predetermined humidity set point In addition to meeting these basic goals Zone Perfect Plus is designed to Direct conditioned air proportionately based on the needs of each zone so that the zone s with the greatest demand receive relatively more conditioned air Keep the sound produced by the system low enough that occupants will not find it objectionable C...

Page 2: ...et provided in the Appendix Follow these guidelines Provide the rough dimensions of each area or room Indicate the location and relative size of doors windows and skylights In particular identify any large glass areas exceed ing 30 percent of the wall area Indicate any equipment that may add a sensible latent load Light Commercial computers copiers and waiting rooms Residential hot tubs etc Indica...

Page 3: ...lso used to size the zone dampers and ductwork B Task 4 Size heating and cooling equipment Zone Perfect Plus is designed for use with residential furnaces fan coils and light commercial products Whenever possible a ther mostatic expansion valve TXV should be used Zone Perfect Plus is designed to operate with equipment in a range of 1 5 to 12 5 tons in cooling mode How to determine the appropriate ...

Page 4: ...ed as much as 50 75 percent oversizing In most cases the oversizing took care of any TEL s over 100 ft The reason for this new Design Guide Worksheet is to help ease the fear of designing a zoning system The way the worksheet is put together was to look at as many scenarios as possible then apply three design techniques to each example Each scenario was designed at 1 25 percent oversizing at 1 in ...

Page 5: ...g as the total of the Branch Duct area meets or exceeds the required amount APPENDIX The following appendix provides worksheets for you to copy and use when designing a Zone Perfect Plus installation Owner Survey Floor Plan Worksheet Duct Sizing Worksheet Examples We will show three examples of the zoning design guide Example 1 Light Commercial Doctor s Office Heating Load 125 000 Btu Cooling Load...

Page 6: ...at might require extra cooling or heating 4 What areas if any in your home office that are used infrequently such as a formal dining meeting room or that are unoccupied for large periods of time during the day or night 3 Describe the typical usage of the various areas of your home office throughout the day During what times of the day do you typically entertain How many people do you usually enter...

Page 7: ...in your present home 4 What do you like about your present heating and cooling system What do you dislike 8 Are there any times when you want significantly different temperatures in all or part of your home If so in what areas or rooms How quickly do you want the temperature change to occur 10 What do you expect from your indoor comfort system 1 Are there any areas or rooms in your home office tha...

Page 8: ...A98347 Floor Plan Worksheet 8 ...

Page 9: ..._____ ____________ ____________ _____________ ____________ ____________ ____________ ____________ _____________ ____________ ____________ ____________ ____________ _____________ Highest CFM determined from Heat Cool Btuh Step 3 Zone CFM totals Zone 1 ____________ CFM Zone 5 _____________CFM Zone 2 ____________ CFM Zone 6 _____________CFM Zone 3 ____________ CFM Zone 7 _____________CFM Zone 4 _____...

Page 10: ...ze __ Qty ___ Area from Table 2B ________________ Size __ Qty ___ Area from Table 2B ________________ ________________ Total Sq In Zone 5 Main Duct sq in ____________________ Main Duct Size ____________ Branch sq in _______________________ Size __ Qty ___ Area from Table 2B ________________ Size __ Qty ___ Area from Table 2B ________________ ________________ Total Sq In Zone 6 Main Duct sq in ____...

Page 11: ...00121 Waiting Room Room 1 Room 2 Room 3 Room 4 Office Office Lab Bath Bathrooms Fig 5 Light Commercial Application Doctor s Office zoned A00122 Room 1 Room 2 Room 3 Room 4 Office Office Lab Bath Bathrooms Waiting Room Zone 1 Zone 2 Zone 3 Zone 4 Zone 5 Zone 6 11 ...

Page 12: ..._____ ____________ _____________ ____________ ___________ ____________ ____________ _____________ ____________ ___________ ____________ ____________ _____________ ____________ ___________ ____________ ____________ _____________ ____________ ___________ ____________ ____________ _____________ ____________ ___________ ____________ ____________ _____________ Highest CFM determined from Heat Cool Btuh...

Page 13: ...23 Branch 165 165 165 165 165 165 165 179 179 179 179 600 Main 123 123 123 123 123 123 123 123 133 133 133 Branch 198 198 198 198 198 198 198 198 208 208 208 700 Main 143 143 143 143 143 143 143 143 154 154 Branch 231 231 231 231 231 231 231 231 246 246 A00133 Zone 1 2 Main Duct Square Inches __ 123 ____ Main Duct Size___8x18____ Branch Square Inches_____179__ Size__10 ___Qty___2___ Area from Tabl...

Page 14: ...30 Size __ Qty ___ Area from Table 2B ________________ _____________330 Total Sq In Zone 7 Main Duct sq in ____________________ Main Duct Size ____________ Branch sq in _______________________ Size __ Qty ___ Area from Table 2B ________________ Size __ Qty ___ Area from Table 2B ________________ ________________ Total Sq In Zone 8 Main Duct sq in ____________________ Main Duct Size ___________ Bra...

Page 15: ...n Family Room Laundry Bedroom 3 Bedroom 2 Bath Master Bedroom Master Bath Fig 8 Residential Application House Floor Plan zoned into four areas A00187 Kitchen Family Room Laundry Bedroom 3 Bedroom 2 Bath Master Bedroom Master Bath Dining Room Living Room Bedroom 4 Zone 1 Zone 2 Zone 3 Zone 4 15 ...

Page 16: ..._______ ____________ ___________ ____________ ____________ _____________ ____________ ___________ ____________ ____________ _____________ ____________ ___________ ____________ ____________ _____________ ____________ ___________ ____________ ____________ _____________ ____________ ___________ ____________ ____________ _____________ Highest CFM determined from Heat Cool Btuh Step 3 Zone CFM totals Z...

Page 17: ...132 132 140 140 140 500 Main 113 113 113 113 113 113 113 123 123 Branch 165 165 165 165 165 165 165 179 179 600 Main 123 123 123 123 123 123 123 123 133 Branch 198 198 198 198 198 198 198 198 208 700 Main 143 143 143 143 143 143 143 143 Branch 231 231 231 231 231 231 231 231 Step 7 Main Trunk Table 2A and Branch Duct Table 2B Sizes Zone 1 Main Duct sq in __________________86 Main Duct Size _______...

Page 18: ...2 155 210 24 165 215 Branch Square Inches_____231__ Size__6 ___Qty___2___ Area from Table 2B ___56___ Size__8 ___Qty___3___ Area from Table 2B __180___ __236___Total Sq In Table 2B Branch Duct Area Sq In Duct Diameter in Quantity 5 6 7 8 10 1 20 28 38 60 79 2 40 56 76 135 180 3 60 84 114 180 330 4 80 112 152 235 465 5 100 140 190 300 530 6 120 168 228 365 660 7 140 196 266 430 760 8 160 224 304 50...

Page 19: ...q In Branch Area__289____Sq In Zone 5 CFM __________Main Duct _________Sq In Branch Area_________Sq In Zone 6 CFM __________Main Duct _________Sq In Branch Area_________Sq In Zone 7 CFM __________Main Duct _________Sq In Branch Area_________Sq In Zone 8 CFM __________Main Duct _________Sq In Branch Area_________Sq In Step 7 Main Trunk Table 2A and Branch Duct Size Table 2B Sizes Zone 1 Main Duct S...

Page 20: ..._124____ Main Duct Size ___8x18___ Branch Square Inches ___206____ Size_______Qty_______ Area from Table 2B ________ Size__8 ___Qty___4___ Area from Table 2B __235___ __235___Total Sq In Zone 3 Main Duct Square Inches___96____ Main Duct Size ___8x14___ Branch Square Inches ___138____ Size_______Qty_______ Area from Table 2B ________ Size__7 ___Qty___4___ Area from Table 2B __152___ __152___Total S...

Page 21: ...4 214 214 214 214 214 214 Branch 396 396 396 396 396 396 396 396 396 1300 Main 227 227 227 227 227 227 227 227 Branch 429 429 429 429 429 429 429 429 1400 Main 241 241 241 241 241 241 241 241 Branch 462 462 462 462 462 462 462 462 1500 Main 254 254 254 254 254 254 254 Branch 495 495 495 495 495 495 495 1600 Main 269 269 269 269 269 269 269 Branch 528 528 528 528 528 528 528 1700 Main 284 284 284 2...

Page 22: ...79 113 154 201 2 40 56 76 135 180 365 565 760 3 60 84 114 180 330 530 795 825 4 80 112 152 235 465 730 825 5 100 140 190 300 530 825 6 120 168 228 365 660 7 140 196 266 430 760 8 160 224 304 500 825 9 180 252 342 565 10 200 280 380 630 11 220 308 418 660 12 240 336 456 726 13 260 364 494 795 14 280 392 532 15 300 420 570 Two 8 pipes have approximately the same volume of five 6 pipes To keep static...

Page 23: ... 23 ...

Page 24: ... 2000 Bryant Heating Cooling Systems 7310 W Morris St Indianapolis IN 46231 24 Printed in U S A ap17 5 Catalog No 809 651 ...

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