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NOTE:

Read the entire instruction manual before starting the

installation.

This symbol

indicates a change since the last issue.

TABLE OF CONTENTS

SAFETY CONSIDERATIONS .....................................................1

INTRODUCTION ..........................................................................1

CODES AND STANDARDS........................................................3

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS........3

LOCATION....................................................................................4

General ......................................................................................4
Location Relative to Cooling Equipment ................................4
Hazardous Locations.................................................................4
Unconfined Space .....................................................................4
Confined Space .........................................................................5

AIR DUCTS...................................................................................5

General Requirements...............................................................5
Ductwork Acoustical Treatment...............................................5
Supply Air Connections............................................................5
Return Air Connections ............................................................6
Downflow Installation ..............................................................6
Horizontal Attic Installation .....................................................6
Horizontal Crawlspace Installation ..........................................7
Filter Arrangement....................................................................8
Gas Piping.................................................................................9
Electrical Connections ............................................................11
Venting ....................................................................................11

START-UP PROCEDURES, ADJUSTEMENT, AND SAFETY
CHECK.........................................................................................11

General ....................................................................................11
Sequence of Operation............................................................12
Start-Up Procedures ................................................................15
Adjustments.............................................................................15
Check Safety Controls ............................................................19
Checklist..................................................................................20

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.

Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in literature, on tags, and
on labels attached to or shipped with unit and other safety
precautions that may apply.

In the United States, follow all safety codes including the National
Fuel Gas Code (NFGC) NFPA 54-1999/ANSI Z223.1-1999 and
the Installation Standards, Warm Air Heating and Air Condition-
ing Systems (NFPA 90B) ANSI/NFPA 90B.

In Canada, refer to the current edition of the CAN/CGA-B149.1-
and .2-M99 National Standard of Canada, Natural Gas and
Propane Installation Codes (NSCNGPIC).

Wear safety glasses and work gloves. Have a fire extinguisher
available during start-up and adjustment procedures and service
calls.
Recognize safety information. This is the safety-alert symbol

.

When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand these signal words; DANGER, WARNING, and
CAUTION and NOTE. These words are used with the safety-alert
symbol. DANGER identifies the most serious hazards which will
result in severe personal injury or death. WARNING signifies a
hazard which could result in personal injury or death. CAUTION
is used to identify unsafe practices which would result in minor
personal injury or product and property damage. NOTE is used to
highlight suggestions which will result in enhanced installation,
reliability, or operation
These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept pace with changing
residential construction practices. We require these instructions as
a minimum for a safe installation.

INTRODUCTION

The Model 376CAV, Series H and J Furnace is available in sizes
46,000 through 135,000 Btuh input capacities.
The design of the downflow/horizontal gas-fired furnace is
(A.G.A. & C.S.A.) certified for natural and propane gases and for
installation on noncombustible flooring. The furnace is factory-
shipped for use with natural gas. A factory accessory gas conver-
sion kit, as listed on the furnace rating plate is required to convert
furnace for use with propane gas.
These furnaces SHALL NOT be installed directly on carpeting,
tile, or any combustible material other than wood flooring. In
downflow installations, a factory accessory floor base, as listed on
the furnace rating plate, MUST be used when installed on
combustible materials and wood flooring. A factory base is not
required when this furnace is installed on manufacturer’s Coil
Assembly Part No. CD5 or CK5, or when Coil Box Part No.
KCAKC is used. This furnace is for installation in alcoves, attics,
crawlspaces, basements, closets, or utility rooms. The design of
this furnace line is not (A.G.A./C.S.A.) certified for installation in
mobile homes, recreation vehicles, or outdoors.

REGISTERED QUALITY SYSTEM

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EFFICIENCY

RATING

CERTIFIED

CERTIFIED

Installation, Start-Up, and
Operating Instructions

DOWNFLOW/HORIZONTAL
GAS-FIRED
INDUCED-COMBUSTION FURNACES

Cancels:

II 376C-50–3

II 376C–50–5

10–00

376CAV

Series H&J

—1—

Summary of Contents for 376CAV

Page 1: ...words DANGER WARNING and CAUTION and NOTE These words are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING sig...

Page 2: ...D E VENT CONN SHIP WT LB 024050 14 3 16 12 9 16 12 11 16 4 123 036050 14 3 16 12 9 16 12 11 16 4 128 024070 14 3 16 12 9 16 12 11 16 4 130 036070 14 3 16 12 9 16 12 11 16 4 139 036096 17 1 2 15 7 8 1...

Page 3: ...nace the control and the person at the same electro static potential 1 Disconnect all power to the furnace DO NOT TOUCH THE CONTROL OR ANY WIRE CONNECTED TO THE CONTROL PRIOR TO DISCHARGING YOUR BODY...

Page 4: ...y downflow subbase which is available from your distributor or branch when required II LOCATION RELATIVE TO COOLING EQUIPMENT The cooling coil must be installed parallel with or on the downstream side...

Page 5: ...d they must be of the same cross sectional area as the free area of the openings to which they connect The minimum dimension of ducts must not be less than 3 in See Fig 4 AIR DUCTS This section covers...

Page 6: ...SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX INTERIOR HEATED SPACE Minimum opening size is 100 sq in with minimum dimensions of 3 in Minimum of 3 in when typ...

Page 7: ...APPLICATION PLENUM OPENING FLOOR OPENING A B C D 14 3 16 Non Combustible Flooring 12 11 16 19 13 3 8 19 5 8 Combustible Flooring Using KGASB Subbase 11 13 16 19 13 7 16 20 3 8 Combustible Flooring wit...

Page 8: ...VIII FILTER ARRANGEMENT WARNING Never operate unit without filter access door removed Failure to follow this warning could result in fire personal injury or death Fig 8 Typical Attic Installation A97...

Page 9: ...If a flexible connector is required or al lowed by the authority having jurisdiction black iron pipe shall be installed at the gas valve and extend a minimum of 2 in outside the furnace casing WARNIN...

Page 10: ...pple into the lower end of the tee The capped nipple should extend below the level of the gas controls See Fig 13 Piping should be pressure tested in accordance with local and national plumbing and ga...

Page 11: ...vided for 24 v humidifier connection See Fig 16 HUM terminal is energized with 24 v 0 5 amp maximum after inducer pressure switch closes WARNING DO NOT connect furnace control HUM terminal to HUM humi...

Page 12: ...motor comes up to speed the pressure switch contacts close to begin a 15 sec prepurge period b Igniter warm up At the end of the prepurge period the igniter is energized for a 17 sec igniter warm up...

Page 13: ...pump the furnace control automatically changes the timing sequence to avoid long blower off time during demand defrost cycles When the W Y or W Y G thermostat inputs are received at the same time the...

Page 14: ...C CONDUCTOR ON PCB FIELD WIRING TERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 L2 L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 2 HEAT SPARE 1 COOL NOT...

Page 15: ...Obtain average yearly gas specific gravity from local gas supplier 3 Verify furnace model Table 7 can only be used for model 376CAV Furnaces 4 Find installation altitude in Table 7 NOTE For Canada al...

Page 16: ...3 2 7 43 2 8 43 2 9 43 3 0 43 3 1 1025 43 2 6 43 2 6 43 2 7 43 2 8 43 2 9 ALTITUDE RANGE FT AVG GAS HEAT VALUE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 58 0 60 0 62 0 64 0 66 Orifice no Manifold Pr...

Page 17: ...43 2 4 43 2 5 43 2 5 43 2 6 850 43 2 2 43 2 2 43 2 3 43 2 4 43 2 5 875 43 2 0 43 2 1 43 2 2 43 2 3 43 2 3 ALTITUDE RANGE FT AVG GAS HEAT VALUE AT ALTITUDE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 5...

Page 18: ...re Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure U S A Only 9001 to 10 000 575 43 3 0 43 3 1 43 3 2 43 3 3 43 3 4 600 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 625 43...

Page 19: ...or varying the heating cycle length NOTE When using an electronic thermostat set cycle rate for 3 cycles per hr V CHECK SAFETY CONTROLS The flame sensor gas valve and pressure switch were all checked...

Page 20: ...ts when used a Turn off 115 v power to furnace b Remove blower access door c Disconnect red motor lead at blower speed selector Mark terminal for proper re connection d Replace blower access door e Tu...

Page 21: ...pward Slope _________________ Joints Secure _________________ See Vent Table Instructions CHECKLIST START UP _________________ Gas Input Rate Set Within 2 percent of Rating Plate _________________ Tem...

Page 22: ...22...

Page 23: ...23...

Page 24: ...o based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays divid...

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