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NOTE:

Read the entire instruction manual before starting the

installation.
This symbol

indicates a change since the last issue.

Index

Page

SAFETY CONSIDERATIONS .....................................................1
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS

PROCEDURE........................................................................1-2

Dimensional Drawing ....................................................................2

Clearances to Combustibles......................................................3

INTRODUCTION.......................................................................2-3
LOCATION....................................................................................4

General ......................................................................................4
Location Relative to Cooling Equipment ................................4
Hazardous Locations.................................................................4

AIR FOR COMBUSTION AND VENTILATION ...................4-5

Unconfined Space .....................................................................4
Confined Space......................................................................4-5

FILTER ARRANGEMENT .......................................................5-6
LEVELING LEGS (IF REQUIRED) ............................................6
GAS PIPING...............................................................................6-7
ELECTRICAL CONNECTIONS...............................................7-8

115-v Wiring..........................................................................7-8
24-v Wiring...............................................................................8
Accessories................................................................................8

VENTING ......................................................................................9
START-UP, ADJUSTMENT, AND

SAFETY CHECK................................................................9-20
General ......................................................................................9
Sequence of Operation ........................................................9-13
Adaptive Heating Mode ....................................................10-11
Non-Adaptive Heating Mode .................................................11
Cooling Mode ....................................................................11-13
Continuous Blower Mode.......................................................13
Heat Pump Mode ....................................................................13
Defrost.....................................................................................13
Start-Up Procedures...........................................................13-14
Adjustments .......................................................................14-19
Set Gas Input Rate ............................................................14-19
Set Temperature Rise ........................................................15-19
Set Thermostat Heat Anticipator ......................................19-20
Check Safety Controls ............................................................20
Checklist..................................................................................20

SAFETY CONSIDERATIONS

Installation and servicing of heating equipment can be hazardous
due to gas and electrical components. Only trained and qualified
personnel should install, repair, or service heating equipment.

Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.

Follow all safety codes. In the United States, refer to the National
Fuel Gas Code (NFGC) NFPA No. 54-1996/ANSI Z223.1-1996.
In Canada, refer to the current edition of the National Standard of

Canada CAN/CGA- B149.1- and .2-M95 Natural Gas and Propane
Installation Codes (NSCNGPIC) and Amendment No. 1. Wear
safety glasses and work gloves. Have fire extinguisher available
during start-up and adjustment procedures and service calls.
Recognize safety information. This is the safety-alert symbol

.

When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage.
These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen-
tial construction practices. We require these instructions as a
minimum for a safe installation.

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS

PROCEDURE

CAUTION:

Electrostatic discharge can affect electronic

components. Take precautions during furnace installation
and servicing to protect the furnace electronic control.
Precautions will prevent electrostatic discharges from
personnel and hand tools which are held during the
procedure. These precautions will help to avoid exposing
the control to electrostatic discharge by putting the
furnace, the control, and the person at the same electro-
static potential.

1. Disconnect all power to the furnace. DO NOT TOUCH

THE CONTROL OR ANY WIRE CONNECTED TO THE
CONTROL PRIOR TO DISCHARGING YOUR BODY’S
ELECTROSTATIC CHARGE TO GROUND.

2. Firmly touch a clean, unpainted, metal surface of the

furnace chassis which is close to the control. Tools held in
a person’s hand during grounding will be satisfactorily
discharged.

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CANADIAN   GAS   ASSOCIATION

A PP R O VED

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CERTIFICATION OF
MANUFACTURING SITE

installation, start-up,
and operating instructions

UPFLOW 2-SPEED,
2-STAGE, INDUCED-COMBUSTION,
GAS-FIRED FURNACE

Cancels:

II 330A-40-6

II 330A-40-7

9-97

330AAV

Series B

—1—

Summary of Contents for 330AAV B Series

Page 1: ...vailable during start up and adjustment procedures and service calls Recognize safety information This is the safety alert symbol When you see this symbol on the furnace and in instructions or manuals...

Page 2: ...mbustible wood flooring in alcoves attics TABLE 1 DIMENSIONS IN UNIT SIZE A D E FLUE COLLAR SHIP WT 036040 14 3 16 12 9 16 12 11 16 4 124 024060 14 3 16 12 9 16 12 11 16 4 132 036060 14 3 16 12 9 16 1...

Page 3: ...justment alter ation service maintenance or use can cause carbon monoxide poisoning explosion fire electrical shock or other conditions which may cause personal injury or property damage Consult a qua...

Page 4: ...accordance with NSCNGPIC and all authorities having jurisdiction CAUTION Air for combustion must not be contami nated by halogen compounds which include fluoride chloride bromide and iodide These ele...

Page 5: ...onal injury or death III FILTER ARRANGEMENT The factory supplied filter s is shipped in the blower compart ment Determine location for filter and move filter retaining hardware if necessary before att...

Page 6: ...with national and local codes Refer to the NFGC NFPA 54 1996 ANSI Z223 1 1996 Canadian installations must be installed in accordance with NSC NGPIC and all authorities having jurisdiction The gas sup...

Page 7: ...RNING Use the proper length of pipes to avoid stress on the gas control manifold A failure to follow this warning can cause a gas leak resulting in a fire explosion personal injury or death CAUTION Us...

Page 8: ...Accessories 1 Electronic air cleaner EAC A terminal block EAC 1 hot and EAC 2 neutral is provided for EAC connection See Fig 11 The terminals are energized with 115v 1 amp maximum during blower motor...

Page 9: ...ition at end of furnace installation This overrides built in control process for selecting high and low fire and allows the 2 stage thermostat to select gas heating modes The W2 from thermostat must b...

Page 10: ...e low heat gas valve solenoid GV permits gas flow to the burners where it is ignited After 5 sec the ignitor HSI is de energized and a 2 sec flame proving period begins If high heat gas valve solenoid...

Page 11: ...e start up and shutdown functions and delays described in item 1 above apply to 2 stage heating mode as well except for switching from low to high gas heat and vice versa a Switching from low to high...

Page 12: ...itches ALS1 2 used on some horizontal and some downflow models 7 This wire must be connected to furnace sheet metal for control to prove flame 8 Factory connected when LGPS not used RED LS FRS2 RED RE...

Page 13: ...d Y Y2 circuits start the fur nace blower motor BLWM on high cool speed NOTE The furnace control CPU controls blower motor BLWM speed by sensing only G for low cool speed and Y2 for high cool speed 2...

Page 14: ...9 NOTE For Canada altitudes of 2000 to 4500 ft use U S A altitudes of 2001 to 3000 ft in Table 9 e Find closest natural gas heat value and specific gravity in Table 9 f Follow heat value and specific...

Page 15: ...f the furnace input rate NOTE Measured gas inputs high heat and low heat must be within 2 percent of that stated on furnace rating plate when installed at sea level or derated per that stated above wh...

Page 16: ...3 6 1 5 44 3 8 1 6 43 3 4 1 4 43 3 5 1 5 43 3 6 1 5 2001 825 44 3 4 1 4 44 3 5 1 5 44 3 7 1 5 44 3 8 1 6 43 3 4 1 4 to 850 44 3 2 1 4 44 3 3 1 4 44 3 4 1 5 44 3 6 1 5 44 3 7 1 5 3000 875 45 3 7 1 6 4...

Page 17: ...4 750 45 3 4 1 4 45 3 5 1 5 45 3 6 1 5 45 3 7 1 6 45 3 8 1 6 775 45 3 2 1 3 45 3 3 1 4 45 3 4 1 4 45 3 5 1 5 45 3 6 1 5 5001 800 47 3 5 1 5 47 3 6 1 5 45 3 2 1 3 45 3 3 1 4 45 3 4 1 4 825 48 3 8 1 6...

Page 18: ...Pressure High Low U S A Only 600 45 3 4 1 4 45 3 5 1 5 45 3 6 1 5 45 3 7 1 6 45 3 8 1 6 625 47 3 7 1 6 45 3 2 1 4 45 3 3 1 4 45 3 4 1 4 45 3 5 1 5 8001 650 47 3 4 1 4 47 3 5 1 5 47 3 6 1 5 45 3 2 1 3...

Page 19: ...ment Return SW 2 to final de sired location after completing the reading See thermo stat manufacturer s instructions for adjusting heat antici pator TABLE 10 GAS RATE CU FT HR SECONDS FOR 1 REVOLUTION...

Page 20: ...Wait 5 minutes and then reset draft safeguard switch 3 Check flow sensing pressure switches This control proves operation of draft inducer blower a Turn off 115 v power to furnace b Remove gas control...

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