Broaster 1600 Operation Manual Download

Page: 1 / 57

Printed in U.S.A.

Genuine Broaster Chicken®, Broasted®, Broaster Chicken®, Broaster Foods®. and Broasterie® are registered

trademarks. Usage is available only to licensed operators with written authorization from The Broaster Company.

1600

1800

Broaster Company

2855 Cranston Road, Beloit, WI 53511-3991

608/365-0193 broaster.com

Design Certified By:

1600:

CSA, NSF and UL

1800:

CSA (AGA & CGA), NSF and UL

Manual #17269 8/13 Rev 11/14

OPERATION MANUAL

BROASTER

1600 AND 1800

PRESSURE FRYER w/SMART TOUCH CONTROL

Be sure ALL installers read, understand, and have access to this manual at all times.

Summary of Contents for 1600

Page 1: ...ith written authorization from The Broaster Company 1600 1800 Broaster Company 2855 Cranston Road Beloit WI 53511 3991 608 365 0193 broaster com Design Certified By 1600 CSA NSF and UL 1800 CSA AGA CGA NSF and UL Manual 17269 8 13 Rev 11 14 OPERATION MANUAL BROASTER 1600 AND 1800 PRESSURE FRYER w SMART TOUCH CONTROL Be sure ALL installers read understand and have access to this manual at all times...

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Page 3: ...as valve OFF DO NOT attempt to operate unit during a power fail ure 1800GH Post in prominent locations instructions to be followed in the event that the user smells gas This information can be obtained from your local gas supplier Failure to read and understand this manual completely could result in serious injury or death Be sure ALL operators read understand and have access to this manual at all...

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Page 5: ...TOUCH CONTROL PANEL 6 1 COOK TAB 6 2 Cook Time Display 6 2 Temperature Display 6 2 Select Preset Display 6 3 Cycles Since last Filtered 6 3 FILTER TAB 6 4 SETUP TAB 6 5 PIN Number 6 5 Setup Display 6 5 Time Date Adjustment 6 5 Temperature Adjustment 6 5 Energy Save Setting 6 6 Pin Maintenance 6 6 Presets 6 7 Name Edit 6 7 Position Edit 6 7 Time Temperature Edit 6 7 Auto Comp On Off 6 7 Active 6 7 ...

Page 6: ...L 9 1 FOOD BASKET 9 2 UNIT SURFACES 9 2 CONDENSATE PAN 9 2 SLIDE ROD 9 2 COVER 9 2 SPLASH SHIELD 9 3 PROBE GUARD BASKET GUIDES 9 4 MINIMUM PREVENTIVE MAINTENANCE REQUIREMENTS 9 5 10 SHUTDOWN 10 1 Nightly 10 1 Seasonal 10 1 11 TROUBLESHOOTING 11 1 ELECTRICAL TIPS 11 1 SOLID STATE CONTROLLER TIPS 11 2 1800GH GAS TIPS 11 3 COVER AND YOKE TIPS 11 4 PRESSURE SYSTEM TIPS 11 4 PRODUCT TIPS 11 5 Fresh Chi...

Page 7: ...ngs high limit thermostat temperature sensor probe combustion chamber and flue elements burner all mounting hardware The aforementioned excluded parts are covered under the 1 year parts warranty The extended warranty does not cover any cooking well that fails due to any misuse or abuse Any warranty claim on the cooking well must be presented to The Broaster Company or authorized Broaster Distribut...

Page 8: ...T SHALL THE COMPANY BE LIABLE TO THE ORIGINAL OWNER OR ANY OTHER PERSON FOR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM THE USE OR INABILITY TO USE THE EQUIPMENT COVERED HEREBY WHETHER ARISING FROM BREACH OF WARRANTY STRICT LIABILITY OR OTHERWISE The Company reserves the right to change or improve its products in any way without obligation to alter products previously manufactur...

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Page 10: ...ke sure that all safety devices and warning signs are intact and legible and the operation manual is included with the unit 1800GH Keep burner area free and clear of all combustible materials 1800GH DO NOT obstruct exhaust flue or open area around bottom of unit at the front back and sides which would restrict the flow of combustion and ven tilation air If you need replacement warning signs or man...

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Page 12: ...ppliances in an alcove or with adequate ties See Safety Relief Valve under GET TING TO KNOW YOUR BROASTER PRESSURE FRYER DO NOT install unit where traffic area s are on either side or in back of unit 1800GH Electrical Grounding Instructions The Model 1800GH is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded...

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Page 14: ...4 GETTING TO KNOW YOUR BROASTER PRESSURE FRYER 4 1 Model 1600 broaster com Manual 17269 8 13 ...

Page 15: ...4 2 Model 1800 broaster com Manual 17269 8 13 ...

Page 16: ...ansport hot shortening Hot shortening could splash causing serious burns 6 Exhaust Drain Tube Directs conden sation from the exhaust tank into con densate pan 7 Model 1800GH Pilot Burner A small flame used to ignite the main burner 8 Model 1800GH Manual Gas Shut Off Valve Shuts off gas flow to the gas valve Gas will flow when handle is in line with pipe Turning handle cross wise to the pipe will s...

Page 17: ... Keep away from safety relief valve opening with out heat and steam protective apparel Escaping steam could cause serious burns Test valve once a month Also test before and after an extended period of non service Using a hot mitt lift valve handle during a cook cycle until pressure is released from cooking well Allow valve to snap closed 14 Pressure Gauge Indicates pressure within the cooking well...

Page 18: ...re 1800GH HOT OIL LEVEL is stamped on capillary guard Model 1600 Model 1800 21 Exhaust Tank Steam and vapors are exhausted through this tank 22 Filter Pump and Motor Used to return oil to cooking well when filtering 23 Basket Rest Used to hold and tilt basket for draining when removing cooked product from oil It is also used for loading some frozen products before lowering them into the oil to be ...

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Page 20: ... to COOK Use care when handling hot oil Oil could splash causing serious burns Fill cooking well using one of the following Liquid Oil Use Broaster liquid oils or a high quality liquid oil manufactured for deep frying Solid Shortening Any cooking medium that is solid at room temperature See Shortening Manage ment on the Setup Tab to set the type of oil being used DO NOT heat solid short ening on a...

Page 21: ...sure the food you purchase is high quality For best results chicken should be fresh trimmed for portion control and uni form in size A wide variety of Broaster Company MSG free condiments are available They have all been tested for the best possible results in your unit By using Genuine Broaster con diments you can obtain a Trademark Authorization allowing the use of The Broaster Company trademark...

Page 22: ... gas control to ON The model 1800GH has an intermittent pilot burner This type of pilot lights when the controller calls for heat and goes out when the controller isn t calling for heat 5 To light pilot and main burners turn cook filter switch to COOK Shut Down 1 Turn cook filter switch OFF 2 Turn gas control switch 2 OFF 3 Turn gas shut off valve 1 OFF broaster com Manual 17269 8 13 Rev 5 14 ...

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Page 24: ...een Along the top of the screen are four tabs Cook Filter Setup and Help to help you setup and use your fryer ON OFF HIGH LIMIT RESET iyvhz ly jvtwhu zthy v jo 1 Power Switch This switch has two positions ON or OFF 2 Hi Limit Control Prevents oil tempera ture from exceeding 475 F When this con trol trips the power to the unit will be shut down Turn unit OFF and DO NOT attempt to operate until it h...

Page 25: ...tertop from CLOSED to OPEN Auto Comp In the upper right corner of the cook time display is the Auto Comp indicator It will be black if Auto Comp is off and green if Auto Comp is on To turn Auto Comp on or off press the cook time display twice When the keypad appears the Auto Comp toggle switch is in the upper right corner of the keypad If the button is red Auto Comp is off if it is green Auto Comp...

Page 26: ...tem has been selected a picture of the item will appear in the left box and a description of the item will appear in the right box When a cook cycle is started the left box turns yellow and the time remaining in the cycle is displayed The picture moves to the right box If the menu item to be cooked uses a differ ent temperature the temperature box will either remain green meaning it is all right t...

Page 27: ...ress the Stop Pump button Press STOP PUMP after the oil is com pletely returned to the cooking well or you can leave the pump running and it will auto matically stop when the counter says 10 00 minutes See display below To return to the Cook Tab press the red X in the upper left corner The Caution Display will appear advising the oil level be checked If the oil level is OK press the green OK butto...

Page 28: ...onds AM and PM boxes When finished press the green OK button To leave this display with out making a change press the red X or the green OK Temperature Pressing this option opens the Temperature Settings Display The only thing that can be set in this display is the temperature scale either Degrees F fahrenheit or Degrees C Celsius Pressing the Degrees box switches the units SETUP TAB Cook Filter S...

Page 29: ...Auto Shut Off Timer When this option is set the control will shut off all heaters after the specified time and the display shown below will appear Follow the instructions on the screen to resume use of the fryer For either of these options set the desired time by pressing the time button A keypad will appear Enter the desired time As you enter the hours and minutes they will appear above the keypa...

Page 30: ...R key Position Edit To change the position of this item on the menu list press the Edit Enter Preset Number bar and a number pad will appear Enter the number of the position you want this item to appear at then press the ENTER key Time Temperature Edit Most of the cooking will be done on stage 1 To edit this feature press the button and a number pad will appear Enter the desired cooking temperatur...

Page 31: ...es to the menu on one fryer and want to put the same menu on other fryers with the Smart Touch Con trol you can export the revised menu from this fryer to the flash drive and load it unto the other fryers Plug the flash drive into the USB port in the front panel above the control panel Press the Export Menu button on the Preset menu display Press the Export Menu button once and the control will as...

Page 32: ...il terd counter to 00 on the Cook Tab LANGUAGE SELECTION Pressing this option will allow you to change the language used in all displays This option is not yet active ALERT SETTINGS Pressing this option allows you to set con ditions for several features The numbers left of the boxes indicate the current setting They can be changed by pressing the or buttons Filter Reminder Cycles This sets the num...

Page 33: ...appear to alert you to stir the oil to get it to a uniform temperature After making the adjustments on this dis play press the green OK button to save the entries To go back to the Cook display either press the Exit Setup button or the Cook Tab This display provides instructions for the items in the boxes They are available at any time to help you set up the control to cook product HELP TAB Cook F...

Page 34: ...at is over wet in the cooking basket will increase the amount of surge boiling in the cooking well PRODUCT WEIGHT THICKNESS TEMPERATURE TIME Fresh Chicken 8 or 9 Piece Cut 0 90 1 02 Kgs 2 00 2 25 lbs 1 02 1 13 Kgs 2 25 2 50 lbs 1 13 1 25 Kgs 2 50 2 75 lbs 1 25 1 36 Kgs 2 75 3 00 lbs 1 36 1 47 Kgs 3 00 3 25 lbs 1 47 1 59 Kgs 3 25 3 50 lbs 182 C 360 F 182 C 360 F 182 C 360 F 182 C 360 F 182 C 360 F ...

Page 35: ...C 335 F 12 00 14 00 min Mixed Load 1600 16 pcs 1800 32 pcs 168 C 335 F 17 00 19 00 min FROZEN IQF CHICKEN ALWAYS COOK ALL BROASTER RECIPE PRODUCTS UNTIL THE INTERNAL TEMPERATURE REACHES THE FOLLOWING MINIMUMS Chicken White 170 F Chicken Dark 180 F Corn Dogs Pork 160 to170 F Fish 155 F Keep uncooked product frozen at 0 F or below at all times Maximum Load Size 1600 2 chickens 16 pieces 1800 4 chick...

Page 36: ... 8 Kgs 4 lbs Jumbo Corn Dogs Bulk Packed 96661 10 Frozen 13 14 Min 168 C 335 F 45 Kgs 1 lbs 1 8 Kgs 4 lbs Pork Tenderloin Bulk Packed 96313 9 75 3 3 5 Min 182 C 360 F 45 Kgs 1 lbs 1 8 Kgs 4 lbs Deluxe Pizza Burritos 48 in 7 trays 96316 15 6 5 7 5 Min 182 C 360 F 23 Kgs 0 5 lb 68 Kgs 1 5 lbs Deluxe Beef n Bean Burritos 48 in 7 trays 96317 15 5 5 6 5 Min 182 C 360 F 23 Kgs 0 5 lb 68 Kgs 1 5 lbs Delu...

Page 37: ...0 Thawed 7 8 Min 168 C 335 F 45 Kgs 1 lbs 3 63 Kgs 8 lbs Jumbo Corn Dogs Bulk Packed 96661 10 Frozen 13 14 Min 168 C 335 F 45 Kgs 1 lbs 3 63 Kgs 8 lbs Pork Tenderloin Bulk Packed 96313 9 75 3 3 5 Min 182 C 360 F 45 Kgs 1 lbs 3 63 Kgs 8 lbs Deluxe Pizza Burritos 48 in 7 trays 96316 15 6 5 7 5 Min 182 C 360 F 45 Kgs 1 lbs 1 13 Kgs 2 5 lb Deluxe Beef n Bean Burritos 48 in 7 trays 96317 15 5 5 6 5 Min...

Page 38: ...usiness rushes will extend useful oil life Volume The more product cooked the more often oil will need filtering and replac ing Type of Coating and Seasoning Used Ingredients in some coatings can effect the appearance of end product and shorten the useful oil life Amount of Care and Filtering Oil Receives DO NOT leave any crumb build up in oil on cooking well or on food basket See FILTERING Oil wi...

Page 39: ...is playing the Cook Screen 2 Using a ram rod stir oil in a circular motion This will aid in draining crumbs Pull cover over cooking well and open drain valve slowly If valve becomes obstructed with crumbs use ram rod to unblock valve DO NOT allow ramrod point to hit bottom of fil ter pan Point of ramrod can penetrate filter paper allowing crumbs and filter compound to pass through filter lines 3 W...

Page 40: ...an the filter pan cover Never use soap and water Rags or paper containing cooking oil can catch fire if exposed to heat Laundering will not remove the oil Dispose of all oil soiled papers and rags in a trash container that is in a ventilated area away from all cooking equipment or other heat sources such as direct sunlight DO NOT operate unit without filter pan and fil ter pan cover in its proper ...

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Page 42: ...g flag 12814 over latch column Cleaning flag is sup plied with each new unit and in cooking well cleaner Additional cleaning flags can be ordered COOKING WELL 1 Turn power switch OFF and discon nect main power supply 2 Remove filter pan if your unit has one from under unit 3 Drain and discard used oil 4 OPEN cover and install cleaning flag 12814 over latch column Quarterly cleaning of Probe Guard ...

Page 43: ...nlight CONDENSATE PAN Check liquid level several times daily Empty as needed Water and hot oil DO NOT mix DO NOT pour contents into cooking well or filter pan Hot oil could splash causing serious burns SLIDE ROD Clean daily along with the cover see COVER Wipe with a clean cloth or paper towel No lubrication is necessary COVER Keep a spare O ring on hand in case of acciden tal damage 1 OPEN cover a...

Page 44: ...eld 4 forward and up towards the end of the cover handle 1 5 Clean the top and underside of splash shield and top of the cover Make sure back splash shield 3 and splash shield 4 are assembled correctly after cleaning The cover may not close cor rectly if they are not 6 Assemble in reverse order Filter Pan Cover Wipe all oil off filter pan and both sides of the filter pan cover Rags or paper contai...

Page 45: ...ult in damage to either the hi limit capillary or the temperature sensor probe If either of these components are damaged the unit will be inoperable until the component is replaced 4 Leaving the probe guard and basket guides off fill the cooking well with cleaning solution and clean normally The probe guard and basket guides can be placed in the cooking well while soaking 5 After draining the solu...

Page 46: ...X Clean Condensate Pan X Clean O Ring X Clean Pressure Relief Valve port Pressure Gauge Port X Clean Cover and Splash Guard X Clean Food Basket X Clean Temperature Sensor X Clean Filter Pan Cover After each filter ing cycle Filter Cooking Oil See FILTERING Clean and Lubricate O Ring X Slide Rod X Probe Guard Basket Guides X broaster com Manual 17269 8 13 Rev 5 14 ...

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Page 48: ... OFF 5 Clean condensate pan 6 Wipe oil and crumbs from unit sur faces with a clean cloth 7 Lubricate cover O ring and food bas ket with olive oil 8 CLOSE cover and pressure regulating valve broaster com Manual 17269 8 13 Rev 5 14 If at any time the controller stays on when the power switch is moved to the OFF position disconnect the power to the unit and contact your local Broaster Company represe...

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Page 50: ...n internal fault has been dis covered in the control 1 Turn power switch OFF Contact service person Heater Fault appears if the oil temperature is less than 250 F 121 C and the temperature does not raise at least 6 F 4 C during any 6 minute time period 1 Gas valve switch is off 2 No gas present 3 Oil Temperature not rising properly 1 Turn gas valve switch on 2 Turn main gas valve on 3 Turn power s...

Page 51: ...ervice person Display reads PROB 1 There is a temperature sensor probe failure 1 Turn power switch OFF Contact service person Display reads CHEC 1 Gas valve not ON 1800GH 2 Pilot light will not light 1800GH 3 Oil temperature not rising properly 1 Turn ON 2 Turn ON manual gas shut off valve 3 Turn power switch OFF Contact service person broaster com Manual 17269 8 13 Rev 5 14 SOLID STATE CONTROLLER...

Page 52: ... See MODEL 1800GH LIGHTING INSTRUC TIONS 3 Turn ON Main burner won t ignite 1 Pilot burner not lit 2 Gas control OFF 3 Controller in Filter Setup or Help mode 4 Controller in Filter Setup or help mode 1 See MODEL 1800GH LIGHTING INSTRUC TIONS 2 Turn ON 3 Press COOK tab 4 Press COOK tab broaster com Manual 17269 8 13 Rev 5 14 1800GH GAS TIPS ...

Page 53: ...3 Replace 4 OPEN pressure regulating valve 5 Contact service person O ring Break DO NOT rest basket on top flange of cooking well Damage to area in con tact with o ring can cause leaking under pressure or 0 ring failure 1 O ring groove dirty 2 Nicks in cooking well or cover 1 Clean 2 Remove Pressure Gauge does not indicate rising pressure when exhaust valve is closed 1 Port is plugged 2 Pressure g...

Page 54: ...uck together 2 Food basket overloaded 1 Float basket while load ing 2 Decrease load size Dark spots 1 Dirty oil 1 Filter or replace COMPLAINT CAUSE REMEDY Product too light 1 Low oil temperature 2 Not done 3 Food basket overloaded 1 Check cook temperature 2 Increase cook time 3 Decrease load Product too dark 1 High oil temperature 2 Overcooked 3 Oil old 4 Thawed and refrozen 1 Check cook temperatu...

Page 55: ...ll not pump 1 Filter pan not completely installed 2 O ring on riser line not installed 3 Solidified shortening in piping or filter pan 1 Firmly push filter pan in 2 See FILTERING 3 Turn cook filter switch OFF Contact service person Motor starts but will not pump or stops at any level 1 Filter paper or hold down improperly installed 2 Not using enough Broaster filtering com pound 1 See COOKING OIL ...

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Page 57: ...The Broaster Company 2855 Cranston Road Beloit WI 53511 3991 608 365 0193 broaster com ...

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