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USER

MANUAL

BX-125

ENG

Summary of Contents for BX 125 2018

Page 1: ...mod USERMANUAL BX 125 ENG ...

Page 2: ...nd peronality represents your outstanding taste and favor to pursue the state of the art living attitude This manual describes the correct usage of this motorcycle including safety riding simple inspection methods and so on For a more comfortable and safety riding please read this manual carefully If any questions concerning the operation or maintenance of your vehicle please consult a dealer ...

Page 3: ...ld This manual contains the most of the vehicle information however the maker will continually imrprove it s product design and quality that lead to difference between the manual and vehicle If you have any questions concerning this manual please consult your dealer WARNING FOR YOUR OWN SAFETY PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATION THIS VEHICLE ONLY OPERATE THE VEHICLE UNTIL YOU HAVE C...

Page 4: ...3 IMPORTANT MANUAL INFORMATION Dealer label here ...

Page 5: ... 21 OPERATION AND IMPORTANT RIDING POINTS 22 Starting the engine 22 Starting off 22 Shifting and riding 22 Acceleration Deceleration 23 Braking 23 Stop the Engine Parking 23 Engine break in 23 PERIODIC MAINTENANCE AND MINOR REPAIR 25 Check the spark plug 25 Engine oil 26 Check engine oil 26 Oil change 27 Fuel filter 27 ECU Engine Control Unit 27 Throttle cable free play 28 Throttle cable free play...

Page 6: ...g after normal use 38 Cleaning after riding in the rain near the sea or on salt sprayed roads 38 After cleaning 39 Storage 39 Short term for a few days 39 Long term for weeks 39 WARRANTY INFORMATION 43 SERVICE AND MAINTENANCE 44 Important information 44 Maintenance schedule 45 Service record 46 SPACE FOR NOTES 47 ...

Page 7: ...prear to public will be very effective in reducing the change of this kind of accidents Therefore Wear a brightly colored and protecti ve clothes Jacket Operate the turning signals before turning and slow down the Speed when approaching and passthrough the intersection Keep proper distance with other Mo torists and let them aware of your location Know your skills and limits Never lend your vehicle...

Page 8: ...f loading cargo or adding accessories to your vehicle Loading The total weight of the operator pas senger when allowed accessories and cargo must not exceed the maxi mum load limit Maximum load not include the vehicle 150kg When loading within this weight limit keep the following in mind Cargo and accessory weight should be kept as low and close to the ve hicle as possible Make sure to dis tribute...

Page 9: ...Do not smoke or use Mobile pho ne while re fueling Never start the engine or let it run for any length of time in a closed area The exhaust fumes are poisonous and may cause loss of conscious ness and death within a short time Always turn the engine off before leaving the vehicle and remove the key from the main switch When par king the vehicle please note the fol lowing The engine and exhaust sys...

Page 10: ...ck 4 Instrument 5 Right handlebar switches 6 Throttle grip 7 Front brake lever 8 Front wheel 9 Front brake caliper 10 Front turn signal light 11 Clutch shift pedal 12 Air filter element 13 Battery 14 Foot pedal 15 Rear wheel 16 Rear turn signal light 17 Tail light 8 9 10 11 12 13 14 15 16 17 1 2 3 4 5 6 7 ...

Page 11: ...CLE 18 Muffler 19 Rear brake 20 Seat 21 Main stand 22 Front foot pedal 23 Fuel tank 24 Fuel tank cap 25 Rear view mirror 26 Headlight 27 Reflector assembly 28 Front fender 29 Front brake disc 24 26 18 27 29 28 25 21 22 20 23 19 ...

Page 12: ...11 DESCRIPTION OF THE VEHICLE COMPONENTS BX125 X ONLY 30 Windshield COMPONENTS BX125 R ONLY 31 Seat cover 32 Rear view mirror 32 31 30 ...

Page 13: ...12 DESCRIPTION OF THE VEHICLE COMPONENTS BX125 H ONLY 33 Windshield 33 ...

Page 14: ...e stolen The vehicle identification number of the vehicle 1 is stamped on the steering head the anti tampering label 2 is located on the left hand side CAUTION The vehicle identification number is used to identify your motorcycle and may be used to register your vehicle with the licensing authority in your area The engine number 3 is engraved on the left of the motor housing 1 2 3 ...

Page 15: ...f 0 99999 km when exceeding 99999 km it still shows 999999 Km 6 European On Board Diag nostics EOBD When powering on but not starting the engine under normal circumstances EOBD indicator will be illuminated and automatically go off several seconds after starting the engine If it does not go off and flashes the vehicles may have some faults and need to repair Please contact the local dealer to chec...

Page 16: ...is also on when pressing the switch to the headlight low beam is on When riding in urban areas or coming a vehicle in the front please use the headlight low beam so as not to affect the vision of the driver in opposite lane 10 Horn button Pressing the horn button the horn will sound 11 Turn signal light switch Pressing the left turn signal light switch 3 the left turn signal light will be on and f...

Page 17: ...whining pressing the headlight switch to the daytime running lights are off and the headlights front and rear parking lights and license plate lights are on 4 Emergency light switch When pressing the front and rear left and right turn signal lights and the green turn signal light indicators on the instrument panel flash when pressing the the front and rear left and right turn signal lights and the...

Page 18: ...e sel ling agency as soon as possible to clean or replace the canister otherwise the activated carbon in the canister will be invalid too early due to the excessive gasoline in the canister Always check the smoothness of the lower port of fuel tank cap to ensure smooth drainage and to prevent external moisture from entering the tank chamber Regular unleaded gasoline only Recommended fuel Min 95 oc...

Page 19: ...arking push down the side stand The engine stop switch will be activated and the engine will shut down Before starting the vehicle push up the side stand The engine can be started The main stand 2 is located at the bottom of vehicle When parking push down the main stand and pull the vehicle backwards on the stand SEAT Disassembly of the seat 1 Park the motorcycle on its main stand 2 Remove the sea...

Page 20: ...M CBS The CBS Combined Brake System is a combined brake system which contributes to the road safety support of your motorcycle Your vehicle is equipped with a single CBS When the foot brake is pressed this simultaneously activates both the front and rear brakes therefore reducing the risk of one of the two wheels locking WARNING Although both brakes are activated by the foot brake the front brake ...

Page 21: ...wing points before each ride CAUTION Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved WARNING If any item in the Pre operation check list is not working properly have it inspected and repaired before operating the vehicle If failed to be corrected by you...

Page 22: ...r bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage Throttle grip Make sure that operation is smooth Check free play If necessary have dealer adjust cable free play and lubricate cable and grip housing Wheels and tires Check for damage Check tire conditi...

Page 23: ...ess should be as short as possible in order to save battery and the starter STARTING OFF CAUTION Before starting off allow the engine to warm up to avoid damages 1 Sit astride the seat and then adjust the rear view mirrors 2 Switch the turn signal on to the di rection you wish to turn 1 Pull the clutch lever 2 Shift the engine to the first gear 3 Check for oncoming traffic 4 Slowly release the clu...

Page 24: ...y difficult STOP THE ENGINE PARKING 1 Reduce the throttle to 0 position 2 Pull the clutch lever 3 Switch the gear to N neutral 4 Operate the brakes 5 After the vehicle is stopped turn off the ignition 6 Lower the side stand with your foot while holding the motorcycle up right Remove the key from the main switch WARNING Since the engine and exhaust sys tem can become very hot park in a place where ...

Page 25: ...ll accelera tion is necessary overtaking maneu vers steep slopes etc try to limit the time to a minimum Gearbox oil must be changed once the first 1000 km are covered Use the recommended oil type and specified quantity only To obtain optimum adjustment of mo bile parts a long life and better perfor mance it is necessary not to force the vehicle during the 1000 km The vehicle must have a suitable r...

Page 26: ...park plug should be removed and checked in accordance with the periodic main tenance and lubrication chart In additi on the condition of the spark plug can reveal the condition of the engine The spark plug is on the right front side of the vehicle Check the spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with a spark plug wrench 1 3 Check that the porcelain insulator 3 arou...

Page 27: ...spark plug to the dealer ENGINE OIL It is recommended to check the engine oil level before each operation of the vehicle Use a high quality engine oil and change it acording to the mainte nance table to extend the life of your engine Check engine oil 1 Run the engine 2 Position the vehicle on its centre stand 3 After approximately 3 minutes switch off the engine and wait one minute 4 Check the oil...

Page 28: ...ement carried out by a specialised dealer AIR FILTER The air filter should be replaced accor ding to the maintenance schedule Replace the air filter more often if you drive in unusually wet or dusty areas CAUTION The air filter should be cleaned dry or using only a specially formulated cleaning agent Make sure that the air filter element is properly seated in the air filter case The engine should ...

Page 29: ...ing nut 2 to ad just the clearance 3 Tighten the lock nut 1 after adjus tingthe nut 2 1 2 CLUTCH FREE PLAY The clutch free play should be 10 20mm CAUTION Periodically check the clutch free play and if necessary have a dealer adjust it 2 1 Clutch free play adjustment 1 Loosen the locknut 1 2 Turn the adjusting bolt 2 and the adjusting nut 3 in or out to meet the requirements of clutch free play 3 T...

Page 30: ...ar Rear 2 5 bar The tire pressure depends on the applied payload WARNING Do not over load your vehicle since it will increase pressure on the tire braking steering than original de sign and may could cause damge or even lead to accident Allocation of your cargo and weight of your vehicle is very important for your own safety and vehicle performance Load your cargo rmly on vehicle and put the heavi...

Page 31: ...wheel rims should be checked for cracks bends or warpage before each ride If any damage is found have a dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whe never either the tire or wheel has been changed or replaced An un balanced wheel can result in poor performance adverse handling cha racteri...

Page 32: ... brake pads as a set BRAKE FLUID WARNING Insufficient brake fluid may allow air to enter the brake system possibly causing it to become ineffective Before riding check that the break fluid is above the minimum level mark and refill it if necessary Low position brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads ...

Page 33: ... to the outer housing of cables may result in internal rusting and cause interference with cable movement Replace damaged cables as soon as possible to prevent unsafe con ditions THROTTLE GRIP AND CABLE The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart LUBRICATING THE BRAKE ...

Page 34: ... loose steering bearings may cause danger Therefore the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrica tion chart 1 Place the vehicle on a suitable mo torcycle stand to raise the front wheel off the ground 2 Hold the lower ends of the front fork legs and try to move them forward and backward 3 If any free play can be felt hav...

Page 35: ...remove the battery vent seal this can be dangerous the battery permanently damaged Battery acid is poisonous and dangerous it contains sulfu ric acid and leads to dangerous burns Avoid skin eye and clothing contac Protect your eyes always when working near the battery Upon contact with the battery aicd make immediate FIRST AID If skin or eye contact with battery acid rinse the affected areas with ...

Page 36: ...lown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher am perage rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire 3 Turn on the ignition and check if all devices operate 4 If the fuse immediately blows again have a dealer check the electrical system LIGHTING Headlight This model is equipped with ha...

Page 37: ... service life and can lead to expensive repair bills WARNING Keep away open flames and do not smoke while checking or working on the fuel system TROUBLESHOOTING CHART TROUBLESHOOTING Failure Cause To Do Engine does not start when the electric starter button is pushed Battery discharged Charge the battery Check the charging of the battery Check if the generator is working correctly Fuse is blown Ch...

Page 38: ...n the filter Failure in fuel system Check the fuel system Problem with the ignition system Check the ignition system Valve clearance too little Adjust valve clearance Engine overheats Long operating time at higher engine speed but low or no driving speed Let the engine cool down avoid such driving beha vior especially in city traffic To high oil consumption Engine oil level too high Bleed the oil ...

Page 39: ...ght glass from harsh chemicals such as fuel rust remo ver brake cleaner or similar The use of such agents may result in malfunction damage and affect the security itself Do not use a high pressure washer or steam cleaner causing water in storage can penetrate electrical components such as connectors or switches lighting ventilation hoses brake shoes and brake linings or damage seals paint and othe...

Page 40: ...ined fuel back into the fuel tank Fill the fuel tank to completely or add if necessary a fuel stabilizer to pro tect the fuel tank from rusting and the fuel from degradation Follow the steps below to cylinders piston rings etc to prevent rusting Remove spark plug cap and the spark plug Give a teaspoon of engine oil into the spark plug hole Join the Kickstarter to slow down and let the engine sever...

Page 41: ...d dry and upload to this every 2 months Store the battery is not excessively cold or hot Below 0 C or above 30 C CAUTION Always perform necessary repairs be fore storage CLEAN AND STORAGE Recommended maintenance products Liqui Moly Motorbike Cleaner Motorbike Gloss Spray Wax Motorbike Chain Lube Motorbike Multi Spray Motorbike Gasoline Stabilizer ...

Page 42: ...4T 10W 40 Quantity 1 0 l FUEL Type Unleaded gasoline only Quantity 14L 0 5 L WARNING BIOETHANOL FUEL E10 IS NOT PERMITTED SPARK PLUG Type D8RTC Spark plug gap 0 6 0 7 mm CLUTCH Clutch type Multiple plate clutch Transmission type 5 speed constant mesh transmission CHASSIS Type Steel tube TIRES BX 125 BX 125 X BX 125 H BX 125 R Front tire Tyre 100 90 18 4 00 18 Wheel 2 50 18 2 50 17 Tire air pressur...

Page 43: ...agneto BATTERY Voltage Capacity 12 V 10 Ah LAMPS Headlight 12 V 35 W 35 W Tail light Brake light LED Front turn signal light LED Rear turn signal light LED License plate light LED FUSE Main fuse 15 A DIMENSIONS BX 125 BX 125 R BX 125 X BX 125 H Length 2020 mm 2020 mm 2020 mm 2020 mm Width 850 mm 760 mm 870 mm 760 mm Height 1105 mm 1060 mm 1105 mm 1135 mm Wheelbase 1320 mm 1320 mm 1320 mm 1320 mm M...

Page 44: ... damaged part in an authorized workshop after our approval Compensation for remote or instantaneous damages cannot be granted Vehicles in desolate condition will not be covered by warranty Repair works carried out on warranty do not enlarge the guarantee period Only this document entitles you to call on warranty services Therefore please make sure that you are delivered this fully filled in docu m...

Page 45: ...ry stress WARNING Only appropriate works which are intended for your vehicle perform CAUTION Spark plug fuel filter and air filter must be replaced every 7000 km Hydraulic lines should be replaced every 4 years The brake fluid should be changed every 2 years From 13000km or the 4 year the inspection should take place at least once a year or every 3000km The vehicle must continuously be checked for...

Page 46: ... Control Retighten Brake system Control Clean Exchange Side stand Control Clean Lubricate Telescopic fork Control Shock absorber rear Control Oil strainer Spin filter Clean Engine oil Oil filter Exchange Control Exchange Exchange Exchange Transmission oil if available Exchange Valves Control Adjust Drive chain Pinion Control Clean Exchange Clutch Control Cables Bowden Control Clean Lubricate Throt...

Page 47: ...ing Date Stamp Signature Maintenance interval 7000 km or 2 year Odometer reading Date Stamp Signature Maintenance interval 10000 km or 3 year Odometer reading Date Stamp Signature Maintenance interval 13000 km or 4 year Odometer reading Date Stamp Signature Maintenance interval 16000 km Odometer reading Date Stamp Signature Maintenance interval 19000 km Odometer reading Date Stamp Signature Mainte...

Page 48: ...47 SPACE FOR NOTES ...

Page 49: ...out the written permission of the manufacturer is prohibited Distributed by KSR Group GmbH Im Wirtschaftspark 15 3494 Gedersdorf Austria The copyright is owned by the Company Manufacturer KSR Group GmbH Im Wirtschaftspark 15 3494 Gedersdorf Austria Product and specifications are subject to change without notice Recommended ...

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