Bowflex Max Trainer M7, Service Manual

Page: 1 / 139

1
8014572.081518.D
8010214.081518.G
Service Manual
Table of Contents
Nautilus, Inc., (800) 605-3369, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2015 Nautilus, Inc. |
® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and Bowflex Max Trainer are trademarks owned
by or licensed to Nautilus, Inc.
Bowflex Max Trainer
®
M7
Service Manual
Section Code Section Page Number
1 Important Safety Instructions 2
1 Safety Warning Labels and Serial Number 3
1 Specifications 4
1 Moving / Leveling the Machine 5
1 Connectivity 6
1 Maintenance 7
1 Maintenance Parts Exploded View 8
1 Troubleshooting - Sections 10
1 No Power / Display Will Not Turn On 11
1 Buttons Do Not Respond 12
1 Needle will Not Move / Machine Goes to Sleep While in Use 13
1 Resistance Does Not Respond 14
1 Machine Seized Up 15
1 Console Does Not Light Up Completely 16
1 Machine Slips During Use 17
1 Rollers and Pedals 18
1 Noises - Main 19
1 Noises - Metallic Grinding or Scraping 20
1 Noises - Rubbing / Belt 21
1 Noises - Clicking, Clunking or Knocking 22
1 Noises - Squeaking, Squealing or Chirping 23
1 Telemetric Heart Rate Issues 24
1 Contact Heart Rate Issues 25
1 Upper (Drive) Pulley 26
1 Console Setup Mode 27
1 Console Board Detail 28
1 Replacement Procedure Skill Level 29
Mechanical / Modification Procedures
2 Roller Wheel Maintenance Procedure 30
3 Adjust the Brake Assembly 33
4 Adjust the Leg Assembly Alignment 38
5 Reset the Console 41
6 Set the Date and Time 43
Part Replacement
7 Replace the Brake Assembly 44
8 Replace the Console Assembly 49
9 Replace the Console Handlebar Assembly 53
10 Replace the Crank Arm 57
11 Replace the Drive Belt 61
12 Replace the Drive Pulley 66
13 Replace the Hardware of the Drive Pulley 73
14 Replace the Fan Assembly 79
15 Replace the Fan Pulley 82
16 Replace the Frame Assembly 90
17 Replace the Handlebar Pivot Assembly 99
18 Replace the Input/Output (I/O) Cable 101
19 Replace the Power Inlet 105
20 Replace the Roller Wheel Assembly 108
21 Replace Self-Tensioning Fan Belt 110
22 Replace the Servo Motor 118
23 Replace the Shrouds 123
24 Replace the Speed Sensor 128
25 Replace the Tensioner 131
26 Replace the Wireless Heart Rate Module 136