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Blaze King

Royal Guardian,

Model RGT-3001

OWNER'S INSTALLATION AND OPERATION MANUAL

Page 1

Date Printed: Wednesday, November 07, 2012

OM-RGT.PUB

Version 1.03

Blaze King

Owner's Installation

and

Operation Manual

Manufactured By

Royal

Guardian

Valley Comfort Systems Inc.

1290 Commercial Way

Penticton, BC V2A 3H5

CANADA

Phone: (250) 493-7444

Fax: (250) 493-5833

Blaze King Industries

146 A Street

Walla Walla, WA 99362

U.S.A.

Phone: (509) 522-2730

Fax: (509) 522-9803

Pour la version française de nos manuels S.V.P. vous référez à notre site web :

www.blazeking.com

Содержание Royal Guardian RGT-3001

Страница 1: ... s Installation and Operation Manual Manufactured By Royal Guardian Valley Comfort Systems Inc 1290 Commercial Way Penticton BC V2A 3H5 CANADA Phone 250 493 7444 Fax 250 493 5833 Blaze King Industries 146 A Street Walla Walla WA 99362 U S A Phone 509 522 2730 Fax 509 522 9803 Pour la version française de nos manuels S V P vous référez à notre site web www blazeking com ...

Страница 2: ...RATURE RESIDENTIAL TYPE AND BUILDING HEATING APPLIANCE TYPE HT CHIMNEY OR AN APPROVED MASONRY CHIMNEY WITH FLUE LINER IMPROPER ASSEMBLY INSTALLATION MAINTENANCE OR OPERATION OR THIS APPLIANCE CAN CAUSE DAMAGE TO PROPERTY SERIOUS INJURY OR DEATH READ THESE INSTRUCTIONS This unit certified by the United States Environmental Protection Agency certificate number 168 Certified to comply with July 1990 ...

Страница 3: ...le free operation While we have made every effort to make these instructions as complete as possible some installation or operating conditions may not be covered If you have any questions that are not answered here contact you BLAZE KING dealer Local Building Inspector Fire Department or call our customer service department at B K I Inc in the U S A at 509 522 2730 or in Canada call Valley Comfort...

Страница 4: ...ty starts with date of purchase by the original owner End User except as noted for replacement parts Warranty Period Components Covered Parts Labor Wood 1 Year X All parts materials and surface finishes flaking and peeling Subject to Conditions Exclusion and Limitations listed 2 Years X Fan assemblies and motors thermal sen sors catalytic thermometer bi metallic thermostat assembly 5 Years 2 Year ...

Страница 5: ...his warranty Limited One 1 Year Warranty Under this warranty Blaze King covers all parts and materials against defects in materials and workmanship including exterior paint finishes for part repair or replacement and limited labor for the first year to the original purchaser Please see the exclusions and limitation section below as certain restrictions and exclusions apply to this warranty How the...

Страница 6: ... is closed while wood in the firebox is protruding out the stove opening thus striking the glass 8 This warranty does not cover products made or provided by other manufacturers and used in conjunction with the operation of this stove without prior authorization from Blaze King The use of such products may nullify the Limited Warranty on this stove If unsure as to the extent of this Limited Warrant...

Страница 7: ...d warranty will have the same obligations as described in this document provided however that the purchaser shall pay the following percentage of the then current retail cost of the repair or the replacement according to the year after purchase in the which the defect is brought to the attention of Blaze King During the 2nd year purchaser pays 20 3rd year purchaser pays 40 4th year purchaser pays ...

Страница 8: ...tion of combustible construction The chimney connector should be 6 in diameter of 24 26 MSG black blue steel COMBUSTIBLE MATERIAL Material made of or surfaced with wood compressed paper plant fibers plastics or other materials that will ignite and burn This includes materials flame proof or not or materials plastered or not COMBUSTION AIR INTAKE Located on the back of the stove on the centerline C...

Страница 9: ...d or Fire Department before beginning the installation process If required obtain a permit before installation and have the completed installation inspected Remember that noncompliance with building and or fire codes may jeopardize your homeowner s insurance CHILDREN Do not allow children to play near the stove or with the operating knobs Severe burns may be inflicted by touching some of the parts...

Страница 10: ... for safe satisfactory operation of any wood heating system Inspect the Chimney and Chimney Connector if installed at least twice each month during the heating season Any leak must be repaired or it may admit more air and cause exhaust gasses to condense and form creosote Patches of creosote in your chimney indicates that such Leaks are present If a significant amount of creosote has accumulated i...

Страница 11: ...mended Wood Length 16 In 40 6cm Total Weight with Firebrick approximate 300 Lbs Width 25 In 63 5cm Depth 24 5 In 62 2cm Height 32 In 81 3cm Door Opening Width 14 In 35 6cm Door Opening Height 8 5 In 21 6cm Flue Size Diameter 6 In 15 2cm Fans Two Variable Speed 105 CFM Door Glass High Temperature Ceramic 3 16 X 9 1 8 in X 15 in 3 16 X 23 2cm X 38 1cm Minimum chimney Cross Sectional Area 28 27 Squar...

Страница 12: ...imensions and position of the Floor Protector See pages 19 20 d The type of chimney system to be used See page 19 Electrical Power Optional The stove can be equipped with a fan assembly and a seven foot electrical cord Do not route the cord in front of the stove REDUCED WALL CLEARANCES The stove and chimney connector may be placed closer to the wall than shown in Figures 21 26 Page 20 if the wall ...

Страница 13: ...CLEARANCES NOTE Before planning on or using reduced wall clearances consult local building authorities Local codes may vary The stove and chimney connector may be placed closer to the wall than shown in Figures 21 26 if the wall is properly protected The two wall protection systems described below allow a 12 inch clearance from the wall to the stove The National Fire Protection Association Standar...

Страница 14: ... 24 Gauge Sheet Metal Combustible Wall Nail or screw anchor 1 inch non combustible spacer such as stacked washers small diameter pipe tubing or electrical conduit Do not use fasteners directly behind chimney connector or stove Brick Clearance Reduction System Brick wall spaced out 1 inch from protected surface Leave 1 inch clearance for air circulation Floor Air Circulation 16 4 4 Wood Stove Fig 4...

Страница 15: ...erly installed and maintained A thimble must be used when a connection is made through a combustible wall to a chimney A chimney support package must be used when a connection is made through the ceiling to a prefabricated chimney These accessories are absolutely necessary to provide safe clearances to combustible wall and ceiling material This stove may be connected to a lined masonry chimney or ...

Страница 16: ... 2 The chimney must have a fire clay flue liner or equivalent with a minimum thickness of 5 8 inch and must be installed with refractory mortar There must be at least 1 2 inch air space between the flue liner and the chimney wall FIGURE 9 An equivalent liner must be a listed chimney liner system or other approved material 3 A chimney inside the house must have at least 2 inches of clearance to the...

Страница 17: ...aration from combustibles It will be necessary to cut wall studs and install a header and sill frame to maintain proper dimensions and to hold the weight of the brick FIGURE 13 NOTE Whenever cutting through a wall check first with local building authorities to be sure building integrity is secured If it is necessary to cut a hole in the chimney liner use extreme care to keep it from shattering Ref...

Страница 18: ... and 18 The other method is to install an exterior chimney that runs up the outside of the residence FIGURES 19 and 20 The components illustrated may not look exactly like the system you purchase but they demonstrate the basic components you will need for a proper and safe installation Make sure chimney pipe is attached together and to the wood burning unit with a minimum of three 3 screws to secu...

Страница 19: ...e Page 21 7 Alcove Installation See Page 24 Mobile Home all ceiling exit 1 Parallel Installation See Page 24 2 Corner Installation See Page 24 3 Alcove Installation See Page 24 CLEARANCES INST CLEARANCE ILLUSTRATIONS Fig See Ref Above A B C D Pg RESIDENTIAL INSTALLATIONS Parallel 23 1 16 10 25 5 16 19 Corner 21 1 12 21 5 19 Reduced Side Clearance 23 2 13 10 22 5 16 19 Reduced Corner Clearance 21 2...

Страница 20: ... Residential Type and Building Heating Appliance chimney with listed wall pass through or masonry residential type chimney with listed wall pass through And additional floor protection which must extend to wall under chimney connector and must extend 2 beyond each side of chimney connector 5 For Mobile Homes and Mobile Home Alcove Kit P N Z8340A and an approved chimney system with Close Clearance ...

Страница 21: ...t three feet and two feet above any area of the roof within ten feet of the termination of the chimney Be sure all pieces including outside air cap flange collar and pipe are installed at this point before putting the stove in its final position 10 Slide the stove back into position 11 To install the Chimney Connector slip the lower crimped edge of the pipe inside the smoke collar Install the rema...

Страница 22: ...nto the stove Use a carpenter s level and a ruler or tape measure to check the slope You should also use a level to check the chimney connector exiting the stove to be sure it is vertical Under no condition should the chimney connector have more than one 90 degree bend or two 45 degree bends The distance between the chimney connector and the ceiling must not be less than 18 The chimney connector s...

Страница 23: ...slope in the horizontal connection is required to encourage the water vapor to drain back into the stove Use a carpenter s level and a ruler or tape measure to check the slope You should also use a level to check the chimney connector exiting the stove to be sure it is vertical Under no condition should the chimney connector have more than one 90 degree bend or two 45 degree bends The distance bet...

Страница 24: ...ructions Install the support box Be sure all options including outside air cap flange collar and pipe are installed at this point before putting the stove in its final position 8 Slide the stove back into position 9 Install the tie down through the stove base 10 To install Close Clearance Connector to the stove slip the lower end marked by arrow inside the Smoke Collar Fasten chimney connector to ...

Страница 25: ...shield onto the side shield mounts and slide it until it comes in contact with the side of the stove 5 Put in the top screw and the bottom screw on the right side shield 6 Plug in the power cord and test fan operation NOTE The illustrations and instructions for the side shields with fan kit are included with the kit ELECTRICAL CONNECTION Your Royal Guardian fan kit is equipped with a three prong g...

Страница 26: ... a flexible tube used to bring outside air for combustion into the stove from outside the residence through the wall or up through the floor The Flexible tube will allow some adjustment over or around floor joists or plumbing DO NOT CHANGE THE STRUCTURAL INTEGRITY OF THE FLOOR This air hose must be kept open at all times to provide outside air for combustion INSTALLATION 1 Set floor protector and ...

Страница 27: ... place wood fuel within the space heater installation clearances or within the space required for fueling and ash removal CAUTION Do not overfire If heater or chimney connector glows you are overfiring STARTING A FIRE IN YOUR ROYAL GUARDIAN MODEL 3001 NEVER USE A GRATE IN THIS WOOD STOVE Never use a grate or other methods of supporting the firewood in this wood stove Build the fire directly on the...

Страница 28: ...e the bed of hot coals to the FRONT of the firebox BEFORE putting the new fuel load in the stove To allow combustion air to flow under and around the fuel make a trench in in the exact center the coal bed from front to back The bottom of the coal bed trench must be lower than the air jet hole just inside the bottom of the firebox door If anything blocks the air jet poor ignition and improper burni...

Страница 29: ...SUFFOCATION BE SURE YOU OBSERVE THE SAFETY INSTUCTIONS REGARDING DISPOSAL OF ASHES DESCRIBED ABOVE 1 After the ash bed has cooled down remove the ash plug located at the bottom centre of the firebox by slipping a poker or similar tool through the small handle loop on the top of the plug 2 Scrape the ashes down through the open ash dump hole and into the ash pan fitted into the stove pedestal Do no...

Страница 30: ...ediately below the flue exit Clean with a vacuum cleaner Remove as much creosote and fly ash as possible from the area around the 2 x 4 Air Intake Transfer Tube Heavy accumulations of creosote and ash in this chamber if not removed may ignite and cause a very intense fire which could structurally damage the stove Re install the first section of pipe to the stove Refer to the Installation Instructi...

Страница 31: ...aft near the upper limit will contribute to the door glass staying clean OPTIONAL FAN ASSEMBLY Routine maintenance of the OPTIONAL Fan Assembly on the back of the stove is not required Should it become necessary to replace the Fan Assembly order Part Z8310A from your local dealer RHEOSTAT REPLACEMENT 1 Unplug the fan power cord from the wall 2 Remove the four screws on the fan cage containing the ...

Страница 32: ...ms 250 493 7444 PROBLEM Chimney Fire CAUSE SOLUTION Creosote build up high draft Act immediately regardless of cause Adjust Combustion Air Control to lowest setting check loading door to be sure it is tightly closed Call Fire Department After the fire is out have your chimney and flue connector inspected by a certified chimney sweep A damaged masonry chimney should be repaired or rebuilt A damaged...

Страница 33: ...tem Consult your Blaze King Dealer or a Chimney sweep PROBLEM Excessive creosote formation CAUSE SOLUTION Air leaks in chimney or flue connector Inspect chimney and or flue connector Repair or replace as necessary Check to be sure that the flue connector is installed correctly CAUTION A leaking flue Poor draft caused by an oversize flue etc Measure draft with Manometer SEE DRAFTS Section 10 Pg 31 ...

Страница 34: ...Listed below are some of the more commonly needed replacement parts ITEM PART NOTES Damper Handle 0131A Door Handle 0121AA Spray Paint Contact your Blaze King dealer Specify Color Door Gasket Gasket 6 x 7 8 Rheostat Knob O137 Door Glass Replacement Asmb Contact your Blaze King dealer Sizes Vary Outside Air Kit Z8300AA Back Shield Kit Z8310A Side Shields with Fan Kit Z8301A ...

Страница 35: ...OVE INSTALLATIONS Minimum ceiling height 64 1626mm minimum width 59 1499mm maximum depth 30 762mm Listed double wall chimney connector required Requires use of Side Heat Shield Part No 8301AA and Rear Heat Shield No 8302AA MOBILE HOME INSTALLATIONS Roof exit required DO NOT INSTALL IN A SLEEPING ROOM The structural integrity of the mobile home must be maintained COMPONENTS REQUIRED FOR MOBILE HOME...

Страница 36: ...le Home and Alcove Installation 25 Side Shield and Fan Kit 25 Trim on Side Shield 25 Back Shield Kit 26 Outside Air Kit 27 Operation Instructions 29 Disposal Of Ashes 30 Maintenance Instructions 32 Troubleshooting 34 Replacement Parts 35 Label Table Page Description 1 19 Minimum Clearances to Combustible Surfaces 2 24 Pipe for Mobile Home Installations Figure Page Illustrations 21 26 20 Clearance ...

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