Blackheat HE HE15ST Installation, Operation & Service Manual Download | Manualshive

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WARNING

FOR YOUR SAFETY

If you smell gas:

1.  Open windows.
  2.  DO NOT try to light any appliance.
  3.  DO NOT use electrical switches.
  4.  DO NOT use any telephone in

your building.

  5.  Extinguish any open flame.
  6.  Leave the building.
  7.  Immediately call your local gas

supplier after leaving the building.

Follow the gas supplier’s

instructions.

8. If you cannot reach your gas

supplier, call the Fire Department.

Fire Hazard

Keep all flammable objects, liquids and
vapors the minimum required clear-
ances to combustibles away from
heater.

Some objects will catch fire or explode
when placed close to heater.

Failure to follow these instructions can
result in death, injury or property
damage.

Roberts-Gordon Europe Limited

Unit A, Kings Hill Business Park
Darlaston Road, Wednesbury
West Midlands WS10 7SH UK
Telephone: +44(0)121 506 7700
Fax: +44(0)121 506 7701
Service Telephone: +44(0)121 506 7709
Service Fax: +44(0)121 506 7702

E-mail: [email protected]
E-mail: [email protected]

www.robertsgordon.co.uk
www.rg-inc.com

WARNING

Installation must be done by a registered installer/
contractor qualified in the installation and service
of gas-fired heating equipment or your gas supplier.

Improper installation, adjustment, alteration, service
or maintenance can result in death, injury or
property damage. Read the installation, operation
and service manual thoroughly before installing or
servicing this equipment.

Installer

Please take the time to read and

u

nderstand

these instr

u

ctions prior to any installation.

Installer m

u

st give a copy of this man

u

al to the owner.

Owner

Keep this man

u

al in a safe place in order to provide

yo

u

r service technician with necessary information.

© 2013 Roberts-Gordon Europe Limited

Blackheat

®

HE

Vacuum Assisted

Linear, Double Linear,

U-Tube, and Multi-Burner

Gas Fired Heating Systems

Installation, Operation &

Service Manual

IP55 Protected Burner Box

HE15UT
HE20UT
HE25UT
HE30UT
HE35UT
HE40UT
HE45UT
HE50UT

HE15ST
HE20ST
HE25ST
HE30ST
HE35ST
HE40ST
HE45ST
HE50ST

HE30DL
HE40DL
HE50DL
HE60DL
HE70DL

170102UK Re

v

F 08/13

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2
3
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Summary of Contents for HE15ST

Page 1: ...il uksales rg inc com E mail export rg inc com www robertsgordon co uk www rg inc com WARNING Installation must be done by a registered installer contractor qualified in the installation and service of gas fired heating equipment or your gas supplier Improper installation adjustment alteration service or maintenance can result in death injury or property damage Read the installation operation and ...

Page 2: ......

Page 3: ...le Installation 45 10 5 Sports Hall Guard Installation 46 10 6 Undershield Installation 47 10 7 Wall Mounting 48 SECTION 11 Venting and Fresh Air Supply 49 11 1 General Venting 49 11 2 Type C12 C32 C62 Appliance 49 11 3 Type B22 Appliance 49 11 4 Flue Installation 49 11 5 Ventilation Requirements 49 11 6 Fresh Air Supply 49 11 7 Outside Combustion Air Supply 50 11 8 Common Duct 51 SECTION 12 Gas P...

Page 4: ......

Page 5: ...gure 16 U Tube Venting 9 Figure 17 Critical Hanger Placement 12 Figure 18 Linear General Assembly Overview 14 Figure 19 Linear Layout Overview 15 Figure 20 Double Linear General Assembly Overview 17 Figure 21 Double Linear Layout Overview 18 Figure 22 U tube Assembly Overview 27 Figure 23 BLACKHEAT HE U tube Layout Overview 28 Figure 24 Multiburner Damper Flange Installation 35 Figure 25 Typical M...

Page 6: ......

Page 7: ...intained in accordance with these instructions These instructions refer to appliances designed to operate in the European Union Appliances designed for other countries Non European Union are available on request This appliance must be installed in accordance with the local and national codes in force and used only in a sufficiently ventilated space as specified in these instructions Before install...

Page 8: ...e and installed using best building practices This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with t...

Page 9: ...tly ventilated space Consult instructions before installation and use of this applicance 0063 Model No Serial No Appliance Type Gas Pressure at Manifold Normal Input Rating Net Calorific Value Min Input Rating Net Calorific Value Country of Destination Year of Production Category Orifice Size Electrical Rating V Hz W Gas Type Infrared Radiant Tube Heater This applicance must be installed in accord...

Page 10: ...RDON independent distributor to obtain the wall tag Affix the tag by peeling off the backing of the adhesive strips on the rear surface and position the tag on a wall near the heater e g thermostat A copy of the wall tag P N 91037912 is illustrated on the back cover This copy of the wall tag can be affixed on the wall near the heater Know your model number and installed configuration Model number ...

Page 11: ...tures It is the installer s responsibility to assure that adjacent materials are protected from degradation Maintain clearances from heat sensitive equipment and workstations Maintain clearances from vehicles parked below the heater Maintain clearances from swinging and overhead doors overhead cranes vehicle lifts partitions storage racks hoists building construction etc In locations used for the ...

Page 12: ...NE SIDE REFLECTOR Model HE15ST HE30DL HE20ST HE40DL HE25ST HE50DL HE30ST HE60DL HE35ST HE70DL HE40ST HE45ST HE50ST A 150 150 150 150 150 150 200 200 B 230 230 230 230 230 230 230 230 C 1580 1760 1760 1930 2090 2130 2160 2240 D 1200 1380 1380 1500 1660 1710 1760 1860 A C D B FIGURE 5 LINEAR DOUBLE LINEAR TWO SIDE REFLECTORS Model HE15ST HE30DL HE20ST HE40DL HE25ST HE50DL HE30ST HE60DL HE35ST HE70DL...

Page 13: ...0DL HE40ST HE45ST HE50ST A 150 150 150 150 150 150 200 200 B 890 970 970 1020 1170 1220 1280 1330 C 1570 1650 1650 1780 1930 1970 2010 2080 D 890 970 970 1020 1170 1220 1280 1330 A C D B FIGURE 8 UNDERSHIELD Model HE15ST HE30DL HE20ST HE40DL HE25ST HE50DL HE30ST HE60DL HE35ST HE70DL HE40ST HE45ST HE50ST A 150 150 150 150 150 150 B 990 1020 1270 1270 1370 1400 C 840 965 1120 1120 1220 1270 D 990 10...

Page 14: ...90 1150 1200 1300 A C D B FIGURE 11 U TUBE ONE SIDE REFLECTOR Model HE15UT HE20UT HE25UT HE30UT HE35UT HE40UT HE45UT HE50UT A 150 150 150 150 150 150 200 200 B 230 230 230 230 230 230 230 230 C 1580 1760 1760 1930 2090 2130 2160 2240 D 1200 1380 1380 1500 1660 1710 1760 1860 A C D B FIGURE 12 U TUBE TWO SIDE REFLECTORS Model HE15UT HE20UT HE25UT HE30UT HE35UT HE40UT HE45UT HE50UT A 150 150 150 150...

Page 15: ...E45UT HE50UT A 200 200 200 250 250 275 300 300 B 1370 1530 1530 1630 1780 1830 1880 1930 C 1500 1650 1650 1860 1960 2040 2110 2160 D 560 560 560 560 560 560 560 560 A C D B FIGURE 15 U TUBE PROTECTIVE GRILLE Model HE15UT HE20UT HE25UT HE30UT HE35UT HE40UT HE45UT HE50UT A 150 150 150 150 150 150 200 200 B 890 970 970 1020 1170 1220 1270 1380 C 1580 1730 1730 1910 1980 2050 2110 2210 D 760 940 940 1...

Page 16: ...ger Suspend system from these hangers Flex Gas Line Tube Heat treated aluminised tube supplied in 3000 mm lengths Burner Tube Supplied in 3000 mm lengths Burner tube is always the first tube after the burner Reflector Support Strap Wire Form 8 x 3 4 Screw Fan Tube with Internal Swirler Supplied in 3000 mm lengths Fan tube is always the last tube on the heater where the fan is attached The swirler ...

Page 17: ... on the rating plate and in this manual The minimum and maximum gas inlet pressures must be maintained as indicated on the rating plate Typical installation configurations are shown on Page 12 Figure 17 Suspension chain is not supplied as standard equipment NOTE Some models may receive S hooks P N 91907302 or spring hooks P N 91903300 rather than bow shackles WARNING Severe Injury Hazard Secure bu...

Page 18: ...of system Hanger Side View Front View Hanger Bow Shackle I Beam I Beam Beam Clamp Bow Shackle Anchor Concrete Beam Locknut Washer Screw Hook min 10 mm Washer Wood Beam Turnbuckle not included 600 mm minimum 300 mm minimum 10 mm Rod Typical Suspension Details 45 Angle 100 mm Max Description Part Number Burner Tube 03051100 S hook 91907302 Spring Hook 91903300 Bow Shackle E0007576 Tube Reflector Han...

Page 19: ...T HE45ST HE50ST 033XXXXX Burner Assembly Input and Fuel Varies 1 1 1 1 1 1 1 1 07260053 Fan Package 3 IP55 1 1 1 1 1 1 1 1 07240004 Linear Package 1 1 1 1 1 1 1 1 03360115 Restrictor Plate BH HE 15 1 03360120 Restrictor Plate BH HE 20 1 03360125 Restrictor Plate BH HE 25 1 03360130 Restrictor Plate BH HE 30 1 03360135 Restrictor Plate BH HE 35 1 03051600 Burner Tube 100 mm x 3048 mm 1 1 1 1 1 1 1 ...

Page 20: ...BLACKHEAT HE INSTALLATION OPERATION AND SERVICE MANUAL 14 of 73 Figure 18 Linear General Assembly Overview ...

Page 21: ...m a reflector width not shown 365 mm b end cap to burner fan 50 mm c end cap to hanger 50 mm d distance first hanger 2290 mm e distance typical between hangers 3050 mm f burner height 241 mm g burner length 445 mm Burner Reflector Tube Tube Reflector Hanger Coupling Assembly Fan Assembly LEGEND Damper Assembly HE20ST HE25ST c b d e b e HE30ST HE35ST HE40ST c b d e b e e HE45ST HE50ST c b d e b e e...

Page 22: ...mm with 3048 mm Swirler 2 2 2 2 S5134W Fan Tube 100 mm x 3048 mm with 2134 mm Swirler 2 01330203 Tee 100 mm x 100 mm x 100 mm 1 1 1 1 1 01329600 Standard Coupling Assembly 6 8 8 10 10 01329700 Coupling Lock 6 8 8 10 10 02750303 Reflector Aluminium 2439 mm 6 8 8 12 12 027503SS Reflector Stainless Steel 2439 mm Optional 6 8 8 12 12 02750800 Reflector End Cap Aluminium 4 4 4 4 4 027508SH Reflector En...

Page 23: ...SECTION 6 LINEAR DOUBLE LINEAR HEATER INSTALLATION 17 of 73 Figure 20 Double Linear General Assembly Overview ...

Page 24: ...tor Tube Tube Reflector Hanger Coupling Assembly Fan Assembly LEGEND HE60DL HE70DL c b d e b e e Repeated Opposite Side HE40DL HE50DL c b d e b e Repeated Opposite Side HE30DL g c b d e b f Repeated Opposite Side a reflector width not shown 365 mm b end cap to burner fan 50 mm c end cap to hanger 50 mm d distance first hanger 2290 mm e distance typical between hangers 3050 mm f burner height 241 m...

Page 25: ...e must be to the top Description Part Number Burner Tube 03051600 Bow Shackle E0007576 Tube Reflector Hanger 03090100 Tube Tube Orient coupling so that the impact block is in the 2 00 or 10 00 o clock positions Closed Open Tab 76 mm to 101 mm Slide Bar Coupling Wide End Coupling Tube Slide Bar A Close coupling with tab B Start slide bar coupling lock onto coupling C Insert tubes into coupling D Ti...

Page 26: ...r dimensions 50 mm Drive slide bar until tight End of slide bar should be within tolerance listed below Repeat Step 6 4 A D until all tubes are assembled See Page 20 Section 6 4 2 shown below Tighten slide bar as shown below Model Overall Tube Length mm Number of Tubes HE15ST 6000 2 HE20ST 9000 3 HE25ST 9000 3 HE30ST 12 000 4 HE35ST 12 000 4 HE40ST 12 000 4 HE45ST 15 000 5 HE50ST 15 000 5 HE55ST 1...

Page 27: ...Tube Clamp Package Installation Description Part Number Tube Clamp Package 01318901 Tube Clamp 01396801 Bolt 97113940 Flat Washer 95211600 Nut 92113900 Note Tube clamp package should be installed 100 mm from burner tube plate Other hangers do not need tube clamp packages ...

Page 28: ...Fire Hazard Support reflector with reflector hanger and support strap Reflector must not touch tube Failure to follow these instructions can result in death injury or property damage Hanger Burner Tube Reflector Description Part Number Tube Reflector Hanger 03090100 Burner Tube 03051600 Reflector 02750303 ...

Page 29: ...movement of the reflectors a combination of u clips and reflector supports are used The positioning of reflector supports and u clips depend on the individual installation Use either pop rivets or sheet metal screws instead of u clips when installing end caps and joint pieces in areas where impact and high wind may be a factor The following rules must be observed Description Part Number Reflector ...

Page 30: ...Step 6 7 Double Linear Tee Installation For Double Linear Heaters Only Tee Coupling Coupling Fan Tube Fan Tube Weld Spot Weld Spot Description Part Number Tee 01330203 Fan Tube S51XXW Coupling 01329600 Slide Bar Coupling Lock 01329700 Tube Reflector Hanger 03090100 ...

Page 31: ...e 3 IP55 1 1 1 1 1 1 1 1 03360115 Restrictor Plate BH HE 15 1 03360120 Restrictor Plate BH HE 20 1 03360125 Restrictor Plate BH HE 25 1 03360130 Restrictor Plate BH HE 30 1 03360135 Restrictor Plate BH HE 35 1 03051600 Burner Tube 100 mm x 3048 mm 1 1 1 1 1 1 1 1 91409408 Tube 100 mm x 3048 mm 2 2 2 2 2 91409423 Tube 100 mm x 1524 mm 2 2 2 2 S5127W Fan Tube 100 mm x 3048 mm with 3048 mm Swirler 1 ...

Page 32: ...prior to installation Some models may receive S hooks P N 91907302 or spring hooks P N 91903300 rather than bow shackles 96411500 Lockwasher 6mm 6 6 6 6 6 6 6 6 94320812 Screw 8 x 3 4 Goes with 03050000 4 8 8 8 8 8 12 12 S7199K Damper Flange Assembly For use on Multiburner Systems 1 Per Heater ...

Page 33: ...SECTION 7 U TUBE HEATER INSTALLATION 27 of 73 Figure 22 U tube Assembly Overview ...

Page 34: ...20UT HE25UT HE15UT HE30UT HE35UT HE40UT HE45UT HE50UT a overall width not shown 850 mm b end cap to burner fan 50 mm c end cap to hanger 50 mm d distance first hanger 2290 mm e distance typical between hangers 3050 mm f distance between last full tube hanger and half tube hanger 1900 mm g burner height 241 mm h burner length 445 mm U Tube Burner Reflector Tube Tube Reflector Hanger Coupling Assemb...

Page 35: ...lt Torque 13 5 Nm 129 in lb Bow Shackle NOTE Spreader bar must be used on single suspension point installations Do not hang heater from spreader bar Threaded Bar Tube and Reflector Hanger Suspension Chain Spreader Bar Description Part Number Bow Shackle E0007576 Tube Reflector Hanger 03090100 Spreader Bar 07260010 Fan Tube Burner Tube Weld seam must be to the bottom of the tube Offset mounting hol...

Page 36: ...lamp packages Tight U bolt 100 mm u bolt secured to burner tube with M6 lockwashers and M6 nuts TIGHT Loose U bolt 100 mm u bolt secured to bracket with M6 lockwashers and M6 nuts on top and bottom to allow for tube expansion and contraction U tube Standard U tube Opposite 45 Tight U bolt 100 mm u bolt secured to burner tube with M6 lockwashers and M6 nuts TIGHT Loose U bolt 100 mm u bolt secured ...

Page 37: ...nd Coupling Tube Slide Bar A Close coupling with tab B Start slide bar coupling lock onto coupling C Insert tubes into coupling D Tighten coupling to join tubes Description Part Number Coupling 01329600 Slide Bar Coupling Lock 01329700 Tube 91409408 Incorrect Slide Bar position Correct Slide Bar dimensions 50 mm Drive slide bar until tight End of slide bar should be within tolerance listed below R...

Page 38: ...CE MANUAL 32 of 73 Step 7 6 Tube Installation Step 7 7 U tube Installation Tube Coupling Weld Spot Coupling U tube U tube Support Bracket Assembly Weld Spot Description Part Number Coupling 01329600 Slide Bar Coupling Lock 01329700 U tube 01335901 ...

Page 39: ...Installation WARNING Fire Hazard Support reflector with reflector hanger and support strap Reflector must not touch tube Failure to follow these instructions can result in death injury or property damage Reflector Weld Spot Description Part Number Reflector 02750303 ...

Page 40: ...n movement of the reflectors a combination of u clips and reflector supports are used The positioning of reflector supports and u clips depend on the individual installation Use either pop rivets or sheet metal screws instead of u clips when installing end caps and joint pieces in areas where impact and high wind may be a factor The following rules must be observed Description Part Number Reflecto...

Page 41: ... 24 Multiburner Damper Flange Installation WARNING Severe Injury Hazard Secure burner to burner tube with bolts and lockwashers Hang heater with materials with a minimum working load of 75 lbs 33 kg Failure to follow these instructions can result in death injury or property damage WARNING Cut Pinch Hazard Wear protective gear during installation operation and service Edges are sharp Failure to fol...

Page 42: ...rrangement 150 mm Hanger 150 mm Manifold Damper Typical Cross 100 x 150 x 100 x 150 100 mm Manifold 100 mm Hanger ID ID Sleeve Tee 100 x 100 x 100 Cross 100 x 150 x 100 x 150 Max 3000 mm HE25ST HE25UT HE25ST HE25UT HE25ST HE25UT NOTE Be sure to silicone seal all manifold joints Reducer 100 x 150 Max 1000 mm Locate fan away from wet environment ...

Page 43: ...Description Part Number Bolt 93304507 Lock Washer 96411600 Gasket 02568200 Burner 033XXXXX NOTE Tube Clamp Package not shown for clarity For details see Page 21 Step 6 5 Description Part Number Fan Assembly 07260053 Vent Adapter 90710601 Locknut 92321100 Bolt C0365B Nut M6 C0090B Washer M6 95204501 Washer Flat 95310800 Outlet Gasket 90710704 Inlet Gasket 90710203 Restrictor Plate 033601XX ...

Page 44: ...BLACKHEAT HE INSTALLATION OPERATION AND SERVICE MANUAL 38 of 73 Step 9 3 Linear U tube Fan Installation Step 9 4 Double Linear Fan Installation ...

Page 45: ...ssembly Horizontal and Vertical Outlets Fan Assembly Height Adjuster Bow Shackle Suspension Chain Tee Weld Spot Description Part Number Vertical Exhaust Tee C1324B Horizontal Exhaust Bend C1325B Horizontal Exhaust Sleeve C1326B Horizontal Exhaust Louver S5055F Condensate Cap 4 02718851 Condensate Cap 6 02718852 Non Return Valve 90201200 ...

Page 46: ... Condensate Cap Wall 1 BSP threaded hole Use 1 x reducer not supplied Must be connected to a drain system in accordance with local codes 3 4 CPVC Pipe Flow Non Return Valve 3 4 CPVC Pipe 3 4 Female Fan Description Part Number Condensate Cap 4 02718851 Condensate Cap 6 02718852 Non Return Valve 90201200 ...

Page 47: ...TER ACCESSORIES 41 of 73 SECTION 10 OPTIONAL HEATER ACCESSORIES WARNING Cut Pinch Hazard Wear protective gear during installation operation and service Edges are sharp Failure to follow these instructions can result in injury ...

Page 48: ...de Reflector Installation Reflector Side Extension Bracket 2 per reflector Use additional supports in high air movement applications Tube and Reflector Hanger Reflector Tube Reflector Support Description Part Number Reflector Side Extension Package S7377K Reflector Side Extension 01368000 Retainer Clips 02751200 Reflector Side Extension Bracket 01329910 ...

Page 49: ... center Center the accessory joint piece on the mark and scribe its contour on the reflector Scribe the location of the mounting holes Step 10 2 3 Cut away the reflector to clear the tube leaving about 25 mm of material inside the scribed contour to attach the accessory joint Drill or punch six 3 mm diameter holes in reflector in the positions shown below Step 10 2 4 Use six 8 sheet metal screws t...

Page 50: ...Step 10 3 3 Reflector Side Extension Installation for Decorative Grilles Description Part Number Aluminium Grille 91407000 Description Part Number Deco Grille Shield 01365900 Distance A Extension Minimum Maximum Part No Width 40 mm 150 mm 01370408 200 mm 150 mm 260 mm 01370412 300 mm 260 mm 370 mm 01370416 400 mm Description Part Number Reflector Side Extension 01370412 ...

Page 51: ...lation Step 10 4 2 Grille End Cap Installation Step 10 4 3 Grille Installation Silicone Cap Grille Finger Description Part Number Grille Section 08050001 Grille End Cap 08050002 Silicone Cap 91915951 6P Bend up 90 Pull outward Grille Grille End Cap A B C D Grille Grille End Cap Reflector Final Grille Section 1010 mm ...

Page 52: ...on Step 10 5 2 Fastener Installation Step 10 5 3 Mesh Guard Connection Tube and Reflector Hanger Reflector Tube Reflector Support Strap Stainless Steel Mesh Guard Description Part Number Mesh Guard 2438 mm E0009855 Mesh Guard 1524 mm C2329B Strap Stainless Steel S5218W Description Part Number Nut Spire C1088B Screw 8 x 3 8 C1089B ...

Page 53: ...ging Bracket C0318B Stud M6 x 90 C0693B Nut M6 C0090B Undershield Reflector Package 2438 mm 8 S7399A Assembly Hanging Bracket C0318B Stud M6 x 90 C0693B Nut M6 C0090B Undershield Reflector Hex Nut Shield Support Bracket Description Part Number Undershield Reflector Package 1220 mm 4 S7399K Undershield Reflector 1220 mm 4 C0521B Nut M6 C0090B Shield Support Bracket 02751700 Undershield Reflector Pa...

Page 54: ...28 Figure 23 10 7 1 Hardware Installation The wall mounting brackets must be attached to a suitable wall through all mounting holes Screw sizes less than M8 5 16 may not be used In order for the wall mounting brackets to adequately carry the weight of the heater it must be installed with best building practice Figure 26 U tube Horizontal Figure 27 U tube Angle Mounted Figure 28 Linear Model Quanti...

Page 55: ... environment a 100 mm diameter extension tube between the heat exchanger end and fan must be installed This length must be subtracted from the maximum flue length Fans Horizontal Vertical 83 BWLG 190 mm x 75 mm hole 150 mm dia 90 BWTL 190 mm x 75 mm hole 150 mm dia 11 5 Ventilation Requirements Detailed recommendations for air supply are given in the relevant National Standards There must be an ad...

Page 56: ... 1 x 90 bend is necessary The fresh air duct must be self supporting 11 7 1 Air Supply Requirements When fresh air duct is used follow one of these rules The flue must penetrate the roof while fresh air can penetrate any wall See Page 51 Figure 31 The flue and fresh air supply must penetrate the roof at a minimum of 1 000 mm apart See Page 51 Figure 31 The flue must penetrate 1 000 mm higher than ...

Page 57: ...SUPPLY 51 of 73 Figure 31 Air Supply with Flue Configurations 11 8 Common Duct When using a common air inlet duct always ensure that the area of the common air inlet duct represents the area of all air ducts C52 C32 C12 C32 C62 B22 C12 ...

Page 58: ...gh to handle all the burners being installed plus any other connected load The gas hose which feeds the system must be large enough to supply the required gas with a maximum pressure drop of 13 mm wc When gas piping is not included in the layout drawing the local gas supplier will usually help in planning the gas piping IMPORTANT the complete installation must be tested for gas soundness and be pu...

Page 59: ...he system is fired CORRECT POSITIONS Horizontal 45 End View Vertical as shown left Alternate positions okay Flexible Gas Hose 910 mm length 80 mm max displacement Side View Heater Movement 30 mm CAUTION Product Damage Hazard Hold gas nipple securely with pipe wrench when attaching gas hose Failure to follow these instructions can result in product damage INCORRECT POSITIONS WRONG INSTALLATION Heat...

Page 60: ... be wired as shown on Page 55 Section 13 2 The fan must be protected with a 3 A fuse All wiring must comply with current wiring regulations and any local regulations which may apply Always switch off the supply to the burner before removing the burner side panel For lockout indication establish connection inside burner with grey wire and ignition module connection CON 5 Pin 4 13 1 Typical External...

Page 61: ... 1 13 3 Typical External Wiring Diagram Double Linear Option 2 13 4 Typical External Wiring Diagram Multiburner 230 V 1 Ø 50 Hz Burner 1 Burner 2 L N Earth Earth N L Fan 3 A Fuse Controller or Thermostat Controller or Thermostat Burner 1 Burner 2 L N Earth Fan Earth N L 230 V 1 Ø 50 Hz ...

Page 62: ...In the event of a lockout condition 230 VAC will be present at the lockout indicator If not used this wire must be properly insulated If any of the original wire supplied with the heater must be replaced it must be replaced with wiring material having a temperature rating of at least 105 C and 600 V ...

Page 63: ...r by Connector A 230 V signal is provided which enables the ROBERTS GORDON controller BMS system etc to indicate the heater that has failed An additional wire has to be installed from the heater lockout indicator connector to the monitoring computer See Page 56 Section 13 5 Cut Pinch Hazard Wear protective gear during installation operation and service Edges are sharp WARNING Failure to follow the...

Page 64: ...e pressure switch inlet side in the burner Adjust the damper so that the suction is 1 9 mbar Repeat for each burner 7 Start at the end burner furthest from the exhaust fan with the inclined pressure gauge connected as described above Turn on the gas and electrical sup ply reset the pressure switch by removing suction from the inlet side of the pressure switch waiting several seconds and reconnecti...

Page 65: ...3 mm 15 1 3 Tube and Reflector Maintenance With burner and fan removed clean the outer surfaces of the tubes using a brush and wipe the inner surface of the reflector with a soft damp cloth use a household detergent if necessary Never use abrasive cleaners on the reflectors Reassemble the burner and fan in reverse order Carry out the Testing Procedure See Page 58 Section 14 2 15 2 Sealing Gaskets ...

Page 66: ...llation and service of ROBERTS GORDON equipment must be performed by a contractor qualified in the installation and service of equipment sold and supplied by Roberts Gordon Europe Limited and conform to all requirements set forth in the ROBERTS GORDON manuals and all applicable governmental authorities pertaining to the installation service operation and labeling of the equipment To help facilitat...

Page 67: ... or erosion of the electrode The electrode gap should be 3 mm Thermostat There should be no exposed wire or damage to the thermostat See Page 54 Section 13 Suspension Points Make sure the heater is hanging securely Look for signs of wear on the chain or ceiling See Page 11 Section 5 Sports Hall Guard Decorative and Protective Grilles optional The grille must be securely attached If the grille is l...

Page 68: ...e objects liquids and vapors the minimum required clearances to combustibles away from heater Some objects will catch fire or explode when placed close to heater Cut Pinch Hazard Wear protective gear during installation operation and service Edges are sharp WARNING Failure to follow these instructions can result in death injury or property damage Burn Hazard Allow heater to cool before service Tub...

Page 69: ...SECTION 16 TROUBLESHOOTING 63 of 73 16 1 Troubleshooting Flow Chart Linear Double Linear and U Tube ...

Page 70: ...BLACKHEAT HE INSTALLATION OPERATION AND SERVICE MANUAL 64 of 73 Troubleshooting Flow Chart Linear Double Linear and U Tube ...

Page 71: ...Replace pressure switch Is the igniter gap set at 3 mm Carefully reset gap to 3 mm Replace automatic control unit Unplug burner and check electrode and ignition wire Are they damaged Replace electrode and ignition wire as needed After 20 second pre purge Is there spark at the igniter Check clock program Reset as required Is there power 230V to the control panel Is the clock set to on Is there powe...

Page 72: ...BLACKHEAT HE INSTALLATION OPERATION AND SERVICE MANUAL 66 of 73 Troubleshooting Flow Chart Multiburner ...

Page 73: ...0 1 2 3 4 5 6 1 2 3 4 5 6 0 1 2 3 4 5 6 1 2 3 4 5 6 Manometer 4 RELAY 3 14 12 2 A1 1 A2 5 Combustion Chamber Control Chamber Governor orifice pressure while burner is running See Page 73 Section 18 10 1 Gas supply pressure while burner is running See Page 71 Section 18 2 3 ...

Page 74: ...14 to help ensure all safety systems are in working order before leaving the heater to operate Minor faults may be traced by using the troubleshooting charts on Page 62 Section 16 through Page 67 Section 16 3 Carbon Monoxide Hazard WARNING Use only genuine ROBERTS GORDON replacement parts per this installation operation and service manual Failure to follow these instructions can result in death el...

Page 75: ... 90033101 T Window Gasket 92700003 F Governor Screw N A U Fresh Air Adaptor Gasket 92700005 G Outlet Pressure Tap N A V Gasket 1 2 x 17 3 8 92700006 H Cable Gland U169 W Gasket 1 2 x 8 5 92700007 I Star Washer 96212100 N S Ignition Wire 90427704 J Jet Orifice See Page 73 Section 18 10 N A N S Burner Tube Gasket 92700004 K Burner Cup Assembly 03020100 N S Wire Harness Main Power 03320404 L Mica Win...

Page 76: ...crew 8 x 3 8 4 94118107 Screw M8 x 20 mm 2 93304507 Burner Tube Gasket 1 92700004 Fresh Air Intake Gasket 1 92700005 Rubber Gasket 10 92700002 Gas Valve Gasket 1 03200100 Description Quantity Part Number Viewer Ring 1 01390203 Mica Window Square 1 02553200 Window Gasket 2 92700003 Screw M6 x 16 mm 2 93304505 Rubber Gasket 2 92700008 Description Quantity Part Number Screw 10 24 x 5 8 2 94118110 Sil...

Page 77: ...bar 20 in wg 18 3 Venting Specifications 18 3 1 IP55 Protected Fans HE15 20 25 30 35 40 HE45 50 HE30DL HE40DL 50DL 70DL Model Torin DSA 146 052 P N 90710053 Multiburner Model Airflow 83 BWLG IP55 Model Airflow 90 BWLT IP55 Consult the manufacturer for availability of alternate fans 18 3 2 Flue The flue must be 100 mm or greater in diameter and must conform to National Codes The flue must be self s...

Page 78: ...ross kW 30 40 50 60 70 Input Net kW 27 5 36 45 54 63 Tube Length mm 12802 18898 18898 24994 24994 Overall Heater Length mm 13914 20010 20010 26106 26106 Weight kg 92 124 129 164 164 Heated Area m2 50 315 65 420 80 525 100 630 110 740 Minimum Installation Height mm 3500 3500 3500 3500 4600 Recommended Installation Height mm 3500 3600 3900 4200 4800 18 9 U tube Heater HE15UT HE20UT HE25UT HE30UT HE3...

Page 79: ...mbers Propane Butane 47 43 39 33 31 3 2 mm 29 28 Gas Consumption Natural G20 m3 h 1 43 1 91 2 38 2 86 3 34 3 81 4 29 4 76 Natural G25 m3 h 1 66 2 22 2 77 3 32 3 88 4 43 4 99 5 54 Propane m3 h kgh 0 56 1 08 0 75 1 44 0 94 1 80 1 13 2 16 1 32 2 52 1 51 2 88 1 69 3 25 1 88 3 61 Butane m3 h 0 43 0 57 0 72 0 86 1 00 1 15 1 29 1 43 Governor Pressure Butane mbar 20 4 20 4 19 7 19 7 19 7 19 7 20 20 9 Buta...

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