BLACKHAWK! STL27 Instruction Manual Download

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INSSTL27GB

REV: 06 2014

ELECTRO-HYDRAULIC

VEHICLE LIFT

STL27- STL28

STL2710 - STL2810
STL2720 - STL2820

STL2730 - STL2731 - STL2733

(

Lifts from serial nb 0212-705-0009 &

)

(Pumps from serial nb 0212-706-0009 &

)

INSTRUCTION MANUAL

(original manual)

Summary of Contents for STL27

Page 1: ...EV 06 2014 ELECTRO HYDRAULIC VEHICLE LIFT STL27 STL28 STL2710 STL2810 STL2720 STL2820 STL2730 STL2731 STL2733 Lifts from serial nb 0212 705 0009 Pumps from serial nb 0212 706 0009 INSTRUCTION MANUAL original manual ...

Page 2: ... 2720 2820 27 XIV EXPLODED VIEWS OF PLATFORMS versions STL 27 2710 2720 29 XV EXPLODED VIEWS OF PLATFORMS versions STL 28 2810 2820 30 XVI EXPLODED VIEWS OF PLATFORMS telescopic arms versions STL2730 2731 31 XVII EXPLODED VIEWS OF LIFTS versions STL 27 28 2710 2810 2730 2731 2733 32 XVIII EXPLODED VIEWS OF LIFTS ATEX versions STL2720 2820 34 XIX EXPLODED VIEWS OF PUMPS versions STL 27 28 2710 2810...

Page 3: ...t is not suitable for the following uses washing and spraying operations use as traction equipment use as a goods lift use in an area where there is a danger of explosion spray booths etc except for special versions ATEX The floor on which the lift is placed should be sufficiently strong to support the weight of the lift the load deck and the load with a safety margin of 25 The concrete floor must...

Page 4: ...accordance with the instructions in the manual Never remove the protective covers or dismantle or close the mechanical electrical or other safety systems Read the safety regulations applying to the lift and the safety instructions in the manual The following terms are used in the manual to describe the types of risk DANGER for the possibility of a risk that could cause serious injury or death WARN...

Page 5: ...y other person in the vicinity of the operating area is exposed by inappropriate use Never leave accessories or other objects against the platform and never place objects on the platform when it is loaded as this could hinder the operation of the lowering mechanism and possibly cause the vehicle to fall Figure 3 figure 3 Blackhawk uses the highest quality materials for its lifts to guarantee their...

Page 6: ...system when the lift loaded with a vehicle is descending It is ESSENTIAL that the operator remains in the operating area during raising and lowering Figure 5 Figure 5 RISK OF ELECTROCUTION Never spray water or solvent or paint vapour near the platform or the control console Figure 6 Figure 6 RISK OF SLIPPING This risk can be controlled by taking care not to spill oil or grease in the area near the...

Page 7: ...d to persons vehicles or objects in the event of inappropriate use of the lift Lifts are designed and built according to the following standards European Directives 2004 108 EC 2006 42 EC 2006 95 EC European standards EN1493 EN ISO 12100 1 EN ISO 12100 2 Electrical standards EN 60204 1 III PACKAGING TRANSPORT AND STORAGE CAUTION Operations to do with working unpacking and transport of the equipmen...

Page 8: ...ey must not be stacked or laid on their side as damage could result OPENING THE BOXES On receipt check that the equipment has not suffered any damage during transport and that all the items mentioned on the packing list are present Any damage or missing part must be reported to the carrier immediately and then to the manufacturer with the appropriate proof Proceed with the utmost care to avoid dam...

Page 9: ... Control unit The unit consists of a box containing all the lift control components electrical hydraulic and pneumatic depending on the version 1 Main switch 2 Indicator light power supply light 3 Up button Only on versions STL 27 STL 28 STL 2710 STL 2810 4 Down button Only on versions STL 27 STL 28 STL 2710 STL 2810 5 Arm open close selector Only on versions STL 28 STL 2810 B1 Emergency stop butt...

Page 10: ...840 Figure 11 Versions STL27 Above floor lift with manual arm opening STL2710 In floor lift with manual arm opening STL28 Above floor lift with pneumatic arm opening STL2810 In floor lift with pneumatic arm opening STL2720 In floor lift with manual arm opening ATEX version STL2820 In floor lift with pneumatic arm opening ATEX version STL2730 In floor lift with telescopic arms and remote control ST...

Page 11: ...e load and the load support 4000KG Use diagonal checking to confirm that the bottom of the pit is perfectly flat horizontal and level with a maximum tolerance of 3mm Check that the concrete is fully dry before fixing the lift Strength of concrete C20 25 Norm EN 206 1 Angle 50x50x3 Hose D 100mm L 3500mm MAXI Position of the control unit on the right D ...

Page 12: ...e floor the lift is installed on must be C20 25 and the minimum thickness 150mm Use all the bolts supplied to fix the lift to the floor Using the base as a template with a Ø 16 mm drill make a hole in the floor to a depth of approximately 120 mm Clean the holes and insert the 8 rawlplugs supplied using a hammer but without hitting them hard Before tightening the rawlplugs finally check the perpend...

Page 13: ...STL27 STL28 13 Figure 17 Figure 18 Make the hydraulic and pneumatic depending on the version connections following the diagram below precisely only on STL28 and STL2810 versions ...

Page 14: ... Arm opening solenoid valve 8 Arm closing solenoid valve 9 Compressed air supply Fill the oil tank with 4 litres of BLACKHAWK LX22Y oil supplied Turn the main switch 1 to the ON position Figure 20 Press the Up button 3 for a few seconds to fill the hoses the lift should rise If the lift does not rise disconnect the power and reverse two phases 1 2 33 5 4 ...

Page 15: ...e raise button B2 for a few seconds to fill the hose the lift should rise If the lift does not rise disconnect the power and reverse the two phases The lift is fitted with 3 adjustable limit sensors Fc1 Fc2 and Fc3 which are activated by 3 cams C1 C2 and C3 Figure 17a Fc1 safety limit switch stops the descent of the lift platform 200mm from the floor Fc2 limit switch is only used on the in floor v...

Page 16: ...STL27 STL28 16 only on the STL2820 version pneumatic arms ...

Page 17: ...STL27 STL28 17 YVBA arm opening pneumatic solenoid valve YVBC arm closing pneumatic solenoid valve ...

Page 18: ... opening button B5 Arm closing button FC1 Safety limit switch down FC2 Limit switch up FC3 Limit switch down T2 SBS Transducer button up T3 SBD Transducer button down T6 SQSP Transducer safety limit switch down T7 SQBS Transducer limit switch up T8 SQBD Transducer limit switch down T4 Transducer arm opening button T5 Transducer arm closing button only on the STL2820 version ...

Page 19: ...STL27 STL28 19 REMOTE CONTROL BOX Internal view REMOTE CONTROL BOX REMOTE CONTROL BOX Air circuit STL2720 2820 Versions ATEX Towards transducers only on version STL2820 ...

Page 20: ...TION Work only to be done by authorised personnel Before carrying out this operation check that there is no one under the lift or in the safety area Remove the coil mounting nuts on solenoid valves A and B and unscrew the knurled screws completely Figure 22 Remove the coil mounting nut on solenoid valve C and progressively unscrew the knurled screw Retighten all the knurled screws properly and rep...

Page 21: ...cialised professional technicians DANGER Before carrying out any maintenance or cleaning wedge the lift by placing safety stands under the lift chassis and lock the lift scissors mechanically DANGER Do not make any modifications which could affect safety without requesting written authorisation from BLACKHAWK S A CAUTION If any part of the lift is faulty or damaged do not repair it yourself This w...

Page 22: ...n we remind users that for fiscal reasons the demolition of the lift is subject to formalities in accordance with the legislation in force in the country where the lift was installed before its demolition IX SPARE PARTS WARNING Only use genuine spare parts Using other parts may seriously affect the safety of the lift it also automatically cancels the warranty and releases the manufacturer from any...

Page 23: ...linder A 2 Cylinder B 3 Solenoid valve P2 4 Solenoid valve P1 5 Descent solenoid valve 6 Descent flow limiter 7 Check valve 8 Pressure limiter 9 Suction strainer 10 Oil tank 11 3L pump 12 1 1 Kw 3 phase motor 13 Manual valve opening 14 Parachute valve ...

Page 24: ...TL28 24 XI PNEUMATIC CIRCUIT versions STL28 STL2810 and STL2820 Figure 14 A Compressed air supply YVBA Arm opening solenoid valve YVBC Arm closing solenoid valve R Adjustable flow reducer VE Pneumatic cylinder ...

Page 25: ...AL CIRCUIT STL 27 28 2710 2810 2730 2731 2733 Figure 15 QS1 MAIN SWITCH KM1 MOTOR SWITCH M 1 1 KW 3 PHASE 400V 50Hz MOTOR TC1 TRANSFORMER 230 400V 24V 50VA 50 60 Hz FU1 FUSE 10A am FU2 F3 FUSE 1A gG FU4 FUSE 3 15A T D1 RECTIFIER ...

Page 26: ...TON HA1 AUDIBLE WARNING SQSP DESCENT SAFETY LIMIT SWITCH SBD LOWER BUTTON SQBS ASCENT LIMIT SWITCH SQBD DESCENT LIMIT SWITCH KM1 MOTOR SWITCH ST1 THERMAL MOTOR PROTECTION SA1 ARM OPENING CLOSING SELECTOR YVBA ARM OPENING SOLENOID VALVE YVBC ARM CLOSING SOLENOID VALVE only on versions STL28 and STL2810 ...

Page 27: ... ELECTRICAL CIRCUIT ATEX version STL 2720 2820 QS1 MAIN SWITCH KM1 MOTOR SWITCH M 1 1 KW 3 PHASE 400V 50Hz MOTOR TC1 230 400V 24V 50VA 50 60 Hz TRANSFORMER FU1 10A am FUSE FU2 FU3 1A gG FUSE FU4 3 15A T FUSE D1 RECTIFIER ...

Page 28: ...IMIT SWITCH KM1 MOTOR SWITCH SQBD F3 DESCENT LIMIT SWITCH YV1 YV2 ASCENT DESCENT SOLENOID VALVES ST1 THERMAL MOTOR PROTECTION YVD DESCENT SOLENOID VALVE SA1 SWITCH OPENING CLOSING ARM HA1 AUDIBLE WARNING T4 TRANSDUCER ARM OPENING T5 TRANSDUCER ARM OPENING YVBA ARM OPENING SOLENOID VALVE YVBC ARM CLOSING SOLENOID VALVE only on version STL2820 ...

Page 29: ...EASE LEVER SUPPORT 4 5 S101B230 NOTCHED PLATE 4 6 S104A097 RELEASE PIN 4 7 S157A015 RELEASE LEVER 4 8 S106A070 RELEASE WHEEL 4 9 S104A096 RELEASE PIN 8 10 S103A043 ARM LH 2 12 S063A287 PAD SUPPORT 4 13 S046A079 RUBBER PAD H 35 4 14 S110A064 SPRING 4 18 S044A066 RETAINING RING 16 19 S055A069 NUT M5 4 20 S046A080 SCREW M5x12 4 21 S064A217 ADHESIVE INDIAN HEAD 1 22 S064A223 ADHESIVE 3500 Kg 2 23 S Nr...

Page 30: ...RELEASE PIN 4 7 S157A015 RELEASE LEVER 4 8 S106A070 RELEASE WHEEL 4 9 S104A096 RELEASE PIN 8 10 S103A044 ARM LH 2 11 S103A045 ARM RH 2 12 S063A295 PAD SUPPORT 4 13 S046A079 RUBBER PAD H 35 4 14 S110A064 SPRING 4 15 S030A046 RAM ARM OPENING 4 16 S885A408 SPHERICAL JOINT 4 17 S885A407 CYLINDER ATTACHMENT 4 18 S044A066 RETAINING RING 16 19 S055A069 NUT M5 4 20 S046A080 SCREW M5x12 4 21 S064A217 ADHES...

Page 31: ...04A097 RELEASE PIN 4 7 S157A015 RELEASE LEVER 4 8 S106A070 RELEASE WHEEL 4 9 S104A096 RELEASE PIN 8 10 S044A066 RETAINING RING 16 11 S110A064 SPRING 4 12 S103A042 INTERNAL TELESCOPIC ARM 4 13 S103A041 EXTERNAL TELESCOPIC ARM 4 14 S046A080 SCREW M5x12 4 15 S055A069 NUT M5 4 16 S046A079 RUBBER PAD H 35 4 17 S063A290 PAD SUPPORT 4 18 S110A065 LOCK SPRING 4 19 S564A012 LOCK 4 20 S064A217 ADHESIVE INDI...

Page 32: ...28 32 XVII EXPLODED VIEW lift versions STL 27 28 2710 2810 2730 2731 PARACHUTE VALVE ADJUSTMENT CAUTION In the event of the replacement of the rear cylinder 9 be sure to replace the parachute valve correctly 35 ...

Page 33: ...LAMP FOR HYDRAULICPIPES 1 1 18 S350A010 CAM 4 4 19 S101B214 HOSES COVER PLATE 3 3 20 S063A286 LIMIT SWITCH SUPPORT 3 3 21 S410A144 LIMIT SWITCH 3 3 22 S036A024 BUSHING 4 4 23 S036A023 BUSHING 2 2 24 S044A065 RETAINING RING 30 2 2 25 S044A064 RETAINING RING 40 2 2 26 S036A022 BUSHING 4 4 27 S042A026 EXPANDIBLE BOLT D 16 8 8 28 S646A191 HYDR HOSE 1 4M 1 8M L 2M25mL 1 1 29 S646A172 HYDRAULIC TUBE 1 4...

Page 34: ...STL28 34 XVIII EXPLODED VIEWS of lifts ATEX versions STL 2720 2820 PARACHUTE VALVE ADJUSTMENT CAUTION In the event of the replacement of the rear cylinder 9 be sure to replace the parachute valve correctly 35 ...

Page 35: ...ULIC 1 1 20xx S063A289 LIMIT SWITCH SUPPORT ATEX 3 3 21xx S410A162 LIMIT SWITCH ATEX 3 3 22 S036A024 BUSHING 4 4 23 S036A023 BUSHING 2 2 24 S044A065 RETAINING RING 30 2 2 25 S044A064 RETAINING RING 40 2 2 26 S036A022 BUSHING 4 4 27 S242A026 EXPANDIBLE BOLT D 16 8 8 28 S646A191 HYDR HOSE 1 4F 1 8M L 2M25mL 1 1 29 S646A172 HYDRAULIC HOSE 1 4M 1 8M L 0M35mL 1 1 30 S646A173 HYDRAULIC HOSE 1 4F 1 8F L ...

Page 36: ... S410A146 TRANSFORMER 1 1 10 S198A022 CIRCUIT BOARD EK20 1 1 11 S376A005 WHITE LAMP 1 1 12 S980A142 PUSH BUTTON UP DOWN 1 1 13 S885A411 SELECTOR OPEN CLOSE 1 14 S190A057 SOLENOID VALVE 2 15 S646A169 RILSAN TUBE YELLOW 6 4 1M 1 16 S646A168 RILSAN TUBE BLACK 6 4 1M 3 17 S646A170 RILSAN TUBE GREEN 6 4 1M 1 18 S196A166 VALVE 2 19 S096A165 Y CONNECTION 1 20 S096A132 UNION COUPLER D 6 D 6 21 S198A023 CI...

Page 37: ... LAMP 1 1 15 S625A112 REMOTE CONTROL 1 1 16 S980A149 EMERGENCY BUTTON 1 1 17 S980A150 ASCENT DESCENT BUTTON 2 2 18 S096A198 PNEUMATIC DISTRIBUTOR 1 1 19 S096A097 Y 2x D 4 1 8 M 2 2 20 S096a200 UNION COUPLER D 4 D 4 3 3 21 S646a168 RILSAN BLUE D 4 2 3 3 22 S1190a077 SOLENOID VALVE 2 23 S980A151 OPENING CLOSING BUTTON 2 24 S410A177 2 RELAIS 1 1 25 S646A170 RILSAN TUBE 6 4 GREEN 1 26 S646A169 RILSAN ...

Page 38: ...2 ASPIRATION FILTER 1 10 S006A038 RESERVOIR PLUG 1 11 S190A064 VALVE OF FLOW 1 12 S006A037 PLUG 3 4 1 13 S885A410 ELECTROVALVES BLOCK 1 14 MBAF843 SCREW M8x80 2 15 S006A036 PLUG 1 4 1 16 S096A169 SPACER BLOCK 1 17 S046A081 SCREW M8x105 1 18 S900A975 TANK FASTENING KIT 1 19 S025A015 OIL TANK 1 20 S108L021 GASKET 1 4 G 4 21 S096A171 BANJO BODY 2 22 S096A146 SCREW OF BANJO 1 4 2 23 S096A170 REDUCTION...

Page 39: ...ERVICING LIFT MODELL STL27 STL28 STL2710 STL2810 MODELO STL2720 STL2820 STL2730 STL2731 STL2733 261 MODELLO SERIAL NUMBER NOMBRE DE FABRICATION HERSTELLUNGSNUMMER NUMERO DE FABRICACION NUMERO DI SERIE CERTIFIED BY CERTIFIE PAR CE044 TÜV ZERTIFIZIERT DURCH TUV NORD CERT GMBH CERTIFICADO DE 45141 ESSEN GERMANY CERTIFICATO DA CE IDENTIFICATION Nr CERTIFICATION CE N CE ZERTIFIZIERUNG Nr 44 205 09 3750...

Page 40: ...r supply line depending on the model 5 Check lift balance 6 Check lift operation 7 Check operation of the mechanical safety systems 8 Check operation of the electrical safety systems 9 Check lift under load 10 Check lift anchoring 11 Check oil level 12 Check hydraulic malfunctions 13 Check pneumatic malfunctions depending on the model 14 Instruction manual Comments Installer Stamp and signature Us...

Page 41: ...STL27 STL28 41 PERIODICAL OR OCCASIONAL SERVICE Comments Result of the service Positive Negative Installer Stamp and signature User Stamp and signature Date Date of the next test ...

Page 42: ...STL27 STL28 42 PERIODICAL OR OCCASIONAL SERVICE Comments Result of the service Positive Negative Installer Stamp and signature User Stamp and signature Date Date of the next test ...

Page 43: ...STL27 STL28 43 REPAIR Fault Action taken Date Stamp and signature REPAIR Fault Action taken Date Stamp and signature ...

Page 44: ...3 88 65 76 30 Fax 03 88 65 76 31 E Mail blackhawk france snapon com blackhawk benelux snapon com www blackhawk fr BLACKHAWK SA Deutschland Schweiz Österreich BP 5 67026 Strasbourg Cedex FRANCE Tel 33 3 88 65 76 30 Fax 33 3 88 65 76 31 E Mail blackhawk deutschland snapon com www blackhawk de Snap on Equipment srl BLACKHAWK Italia Via Provinciale Carpi 33 I 42015 Correggio RE ITALY Tel 0522 733620 F...

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