BLACKHAWK! PLT40 Operating Manual Download

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INSPLTGB

REV: 04/16

Power Pro XL / XXL

PLT40 / PLT55

OPERATING MANUAL

(Original manual)

Summary of Contents for PLT40

Page 1: ...INSPLTGB REV 04 16 Power Pro XL XXL PLT40 PLT55 OPERATING MANUAL Original manual ...

Page 2: ... 3 7 II INTRODUCTION 8 III PACKING TRANSPORT STORAGE 8 IV GENERAL DESCRIPTION 9 V TECHNICAL SPECIFICATIONS 10 12 VI INSTALLATION 13 15 VII PULLING SYSTEM 16 18 VIII OPTIONS 19 IX MAINTENANCE 20 X TROUBLESHOOTING 21 XI HYDRAULIC DIAGRAMS PLT40 PLT55 22 XII SPARE PARTS 23 34 XIII MAINTENANCE BOOKLET 35 38 XIV DECLARATION OF CONFORMITY 39 ...

Page 3: ... information about the risks which the operator of the lift will be exposed to if the lift is not used properly Please find below useful information about how to avoid dangerous situations WARNING The lift is designed to lift vehicles and hold them in a certain position in a covered working place Any other form of use is forbidden In short the lift is not suitable for the following purposes Washin...

Page 4: ...ries of various types except death CAUTION indicates situations and or actions which are unsafe and could lead to light injuries to persons and or damage to the lift the vehicle and other properties RISK AND PROTECTIVE MEDIA the risk to which the operator is exposed when the vehicle is in a raised position together with the protective media which have been installed in order to limit the possible ...

Page 5: ... rest any fittings or other objects against the platform and never place such objects under the platform when there is a load on it since this can impede the lowering operations and may cause the vehicle to fall off the platform Figure 2 Figure 2 The equipment must only be used by operators who have been adequately trained RISK OF USE MAINTENANCE BLACKHAWK uses material of the highest quality in i...

Page 6: ...g system It is imperative that the operator MUST be standing in the operating zone during the lifting and lowering operations Figure 4 RISK OF ELECTROCUTION Never spray water or steam of solvents or paint in the area immediately surrounding the platform and the pump Figure 5 Figure 5 RISK OF SLIPPING This risk can be overcome by avoiding the spillage of oil or grease in the area surrounding the li...

Page 7: ...hains cables or straps around sharp parts of the vehicle or they could be damaged Do not stand in front of or behind the pulling devices while in use Always ensure that the anchoring pulling accessories and clamps are correctly set up Keep the jaws of the clamps clean to avoid sliding Replace worn or damaged jaws Always set up the Dozer and lock it to the frame before lifting or performing a pull ...

Page 8: ... and must not be exposed to direct sunlight OPENING THE PACKAGES Make sure the equipment has not been damaged during transport and whether all the components mentioned in the packing list are physically present WARNING This instruction manual has been prepared for professional workshop personnel used to work with lifts as well as for the technicians who are in charge of the lift s installation and...

Page 9: ...fety devices control cabinet pump The PLT40 or PLT55 set is composed of all these elements plus a pulling arm a vertical extension PLT480 4 anchoring clamps 4 wheel supports and various pulling accessories clamp chain safety cable It has been designed for lifting vehicles and keeping them at working height securing them with the anchoring clamps and straightening them PLT40 PLT55 Figure 8 Control ...

Page 10: ... Operating Environment covered Electromotor Power 1 8 kW Voltage 220 400V 3 ph 10 Frequency 50 Hz Amperage 220V 3PH 8 A 400V 3PH 4 5 A Number of Wires 3 Earth Speed Star 1400 rpm Speed Triangle 1690rpm PLT40 Lifting Time 30 sec Lowering Time 33 sec Total Length With Ramps 4570 mm Pulling Capacity Dozer Type 10 T DIMENSIONS Bench Frame Frame Length 4060 mm Frame Width 1000 mm Frame Height 140 mm We...

Page 11: ...racked floor surface made of concrete 20cm thick and with a minimum resistance of 35N mm C35 45 according to EN206 1 PLT55 Lifting Time 30 sec Lowering Time 33 sec Total Length With Ramps 6000 mm Pulling Capacity Dozer Type 10 T DIMENSIONS Bench Frame Frame Length 5560 mm Frame Width 1000 mm Frame Height 140 mm Weight 740 kg Scissor Lift Min Height 140 mm Lift Working Height 1300 mm Lift Capacity ...

Page 12: ... a flat horizontal and uncracked floor surface made of concrete 20cm thick and with a minimum resistance of 35N mm C35 45 according to EN206 1 WEIGHT OF THE VEHICLE The lift can be used with nearly any vehicle provided that the maximum loading capacity 2800 Kg for PLT40 or 4500 Kg for PLT55 is not exceeded The safety zone Figure 12 is to some extent determined by the dimensions of the vehicle to b...

Page 13: ...emble the wire between the safety lock and the pedal 5 Fasten the hydraulic hose and the wire in the opening of the bottom frame of the scissors lift with the bracket 6 Connect the air hose to the hydraulic pump Drive the lift up and down 5 6 times without any load to allow the air to escape from the hydraulic system Oil the slide trucks between the scissors lift and the bench frame 7 Using a conc...

Page 14: ...d between the pump and the elevator and cover them with the plates supplied for this purpose 3 Now connect the hydraulic and pneumatic hoses to the valve block of the pump Figure 14 4 Now connect the electric cables of the lift to connection 3 Figure 14 FILLING THE HYDRAULIC SYSTEM Fill the tank with BLACKHAWK LX22Y hydraulic oil around 6L for PLT40 11L for PLT55 Figure 14 Figure 14 Oil filler cap...

Page 15: ...V 3 phase power supply there must be at least 2 5 mm The supply cable must have an earth wire and must be able to be connected to a fixed plug Connect the power supply line to the control cabinet Put the main switch in the ON Check the direction of rotation of the motor by pressing the lifting motion switch AIRING THE SYSTEM Air the system by lifting and lowering the lift several times POSITIONING...

Page 16: ...________PLT40 PLT55______________________________________ 16 VII PULLING SYSTEM VEHICLE SET UP Bring the vehicle on the lift and centre it Figure 18 Place the 4 wheel stands and lower the vehicle to make it rest on the stands Figure 19 ...

Page 17: ...clamps jaws Lock the clamp supports by the means of the wedges Lock into place the 4 arms with the plates and the wedges Lift the whole system and remove the wheel stands Figure 20 SET UP OF THE FRAME STRAIGHTENER Lower the lift until it stops automatically at about 450 mm from the floor Position and fix the frame straightener where needed to perform the straightening Figure 21 ...

Page 18: ...g accessories Set up the safety cable Place the arms of the Dozer in order to obtain the pulling angle required Lock them into place by the means of the pin Figure 22 DOWNWARD PULLS EXTENSION Use the vertical extension PLT480 to perform high pulls Figure 23 WARNING Remove the vertical extension as soon as you have finished the high pull REMINDER Do not carry out any pull without having first corre...

Page 19: ...___________PLT40 PLT55______________________________________ 19 VIII OPTIONS PLT19 ANCHORING SYSTEM FOR CHASSIS TYPE VEHICLE AND 4WD PLT4001 VECTOR PULLING ARM PLT4003 2 SUPPORTS FOR PLT553 PLT4002 MANUAL WINCH AND SUPPORT Not shown ...

Page 20: ...cate the surfaces the axles pivots and guiding pads lower and upper regularly Check the oil level regularly Add oil if necessary In the event of a leak on the ram or pump have it repaired immediately by an approved BLACKHAWK centre The scissor lift should be driven up and down a number of times unloaded to avoid eventually air in the hydraulic system Check the chains and accessories frequently See...

Page 21: ...f the incoming air Dirt in the hydraulic system Leakage at the interior of the hydraulic system The hydraulic pump sends operate with too low pressure Check the weight It should not exceed 2800Kg for PLT40 4500Kg for PLT55 Control air pressure Correct 6 10bar See above Change the packings Contact an approved BLACKHAWK centre The scissor lift raise and lowers irregularly Air in the hydraulic system...

Page 22: ...______________________________________PLT40 PLT55______________________________________ 22 XI HYDRAULIC DIAGRAMS PLT40 PLT55 1 HYDRAULIC PUMP 2 HOSES WITH CONNECTORS 3 PARACHUTE VALVES 4 HYDRAULIC CYLINDER ...

Page 23: ..._______PLT40 PLT55______________________________________ 23 XII SPARE PARTS PLT552 SET OF 4 ARMS AND CLAMPS PLT553 SET OF 4 STANDS PLT555 SET OF 2 STANDARD RAMPS PLT556 SET OF 2 RAMPS WITH STOP PLT557 SET OF 2 ACCESS RAMPS SHORT VERSION ...

Page 24: ...__________PLT40 PLT55______________________________________ 24 PLT558 SET OF 2 SUPPORT RAMPS FOR ACCESS RAMPS PLT559 SET OF 2 SUPPORTS WITH ADJUSTABLE FOOT FOR PLT40 PLT559T SET OF 2 TELESCOPIC SUPPORTS WITH ADJUSTABLE FOOT FOR PLT55 ...

Page 25: ..._____PLT40 PLT55______________________________________ 25 PLT552 4 ARMS AND CLAMPS ITEM PART NUMBER DESCRIPTION QTY 1 S950B114 BEAM LEG SUPPORT CARRIAGE 4 2 S950B105 TRANSVERSE 4 3 S900A760 VERTICAL SUPPORT ASSEMBLY 4 4 ACP72047B WEDGE 4 ...

Page 26: ..._______________________________ 26 PLT554 PUMP FOR PLT40 ITEM PART NUMBER DESCRIPTION QTY 1 S268A525 ASPIRATION TUBE 1 2 S018A017 ASPIRATION FILTER 1 3 S041A070 O RING 1 4 S025A023 RESERVOIR COMPLETE 1 5 S900B210 VALVES COIL AND CONNECTIONS 1 6 S021A017 PUMP 1 ...

Page 27: ...TION QTY S900B170 SUPPORT WITH ADJUSTABLE FOOT COMPLETE 2 1 S950B119 SCREW 4 2 MNDF1120 NUT M12 4 PLT559T 2 TELESCOPIC SUPPORTS WITH ADJUSTABLE FOOT POWER PRO XXL S900B204 PLT559T TEM PART NUMBER DESCRIPTION QTY QTY 1 S950B111 SLIDING TUBE 1 2 2 S950B117 TUBE SUPPORT 1 2 3 S104A165 AXLE 1 2 4 MPFG1040 Β PIN 1 2 5 S950B123 ADJUSTABLE FOOT 2 4 6 S950B122 PLATE ASS Y 1 2 ...

Page 28: ..._______________ 28 PLT560 PUMP FOR PLT55 ITEM PART NUMBER DESCRIPTION QTY 1 S268A525 ASPIRATION TUBE 1 2 S018A017 ASPIRATION FILTER 1 3 S041A070 O RING 1 4 S025A023 RESERVOIR COMPLETE 1 5 S900B210 VALVES COIL AND CONNECTIONS 1 6 S021A017 PUMP 1 7 S900B211 SPLITTER AND SPACER 1 ...

Page 29: ...OR PLT55 PLT4000 PLT5500 ITEM PART NUMBER DESCRIPTION QTY QTY 1 S900B212 FRAME ASSEMLBLY 1 2 2 S900B213 OUTER ARM ASSEMBLY 1 2 3 S636A011 INNER ARM RIGHT 1 2 4 S636A012 INNER ARM LEFT 1 2 13 S900B233 4 SLIDING BLOCKS 1 2 18 S104A162 HINGE POINT SHAFT 2 4 35 S036A063 BEARING BUSH 4 8 55 MQAC1030 RETAINING RING D 30x1 5 DIN471 12 24 ...

Page 30: ...LATE 1 2 9 S104A154 SPACER SHAFT 1 2 11 S101B900 COVER PLATE 1 2 14 S104A155 SAFETY FOOT SHAFT 1 2 23 S063A307 PNEUMATIC CYLINDER SUPPORT 1 2 26 S030A065 PNEUMATIC CYLINDER KIT 1 2 36 MBFA1016 BOLT M10x16 ISO7379 2 4 37 MBAF1631 BOLT M16x45 DIN912Zn 2 4 40 MABF819 BOLT M8x16 DIN933 Zn 2 4 41 MABF619 BOLT M6x16 DIN933 Zn 2 4 51 MWAE1080 WASHER M8 DIN125Zn 3 6 52 MWAE1060 WASHER M6 DIN125Zn 2 4 ...

Page 31: ...T FOR LIFT ARM ROLLER 1 2 10 S281A038 LIFT ARM ROLLER 1 2 15 S104A158 SHAFT KIT CENTER HINGE POINT 1 2 17 S104A157 SHAFT KIT 2 4 24 S030A066 HYDRAULIC CYLINDER KIT 2 4 39 MABF1023 BOLT M10x25 DIN933Zn 1 2 42 MHAC815 BOLT M8x10 DIN913 4 8 48 S108A101 SPRING WASHER M10 DIN128 1 2 50 MWAE1100 WASHER M10 DIN125Zn 1 2 NOTE REPAIR KIT FOR 1 CYLINDER RKTS030A066 2 HYDRAULIC CYLINDERS S900B234 ...

Page 32: ...__________________ 32 PLT4000 PLT5500 ITEM PART NUMBER DESCRIPTION QTY QTY 16 S104A159 SHAFT KIT BOTTOM CYLINDER 1 2 19 S104A160 SHAFT KIT BOTTOM HINGE POINT 1 2 21 S900B214 HYDRAULIC SET 1 2 42 MHAC815 BOLT M8x10 DIN913 4 8 55 MQAC1030 RETAINING RING D 30x1 5 DIN471 12 24 ...

Page 33: ... PART NUMBER DESCRIPTION QTY QTY 22 S063A306 SENSOR SUPPORT 1 2 30 S410A202 SENSOR 1 2 45 MBAF517 BOLT M5x12 DIN912Zn 2 4 53 MWAE1050 WASHER M5 DIN125Zn 2 4 PLT4000 PLT5500 ITEM PART NUMBER DESCRIPTION QTY QTY 20 S101B901 TRANSPORT PLATE 1 2 38 MAAF1247 BOLT M12x100 DIN931Zn 1 2 49 MWAE1120 WASHER M12 DIN125Zn 1 2 ...

Page 34: ..._______________________________________PLT40 PLT55______________________________________ 34 PLT4000 PLT5500 ITEM PART NUMBER DESCRIPTION QTY QTY 12 S299A033 HOSE CLAMP 2 4 47 MNDF1060 NUT M6 DIN934Zn 4 8 ...

Page 35: ...machines 3 Check electricity supply line 4 Check compressed air supply line 5 Check lift balance 6 Check lift operation 7 Check operation of the mechanical safety systems 8 Check operation of the electrical safety systems 9 Check lift under load 10 Check lift anchorages 11 Check oil level 12 Check hydraulic malfunctions 13 Check pneumatic malfunctions 14 Instruction manual Comments Installer Stamp...

Page 36: ...ce and cleaning 2 Check operation of the mechanical safety systems 3 Check oil level 4 Grease rails 5 Lubricate moving parts 6 Check high pressure hoses 7 Check hydraulic malfunctions 8 Check pneumatic malfunctions 9 Check lift balance 10 Check lift under load Comments Result of the service Positive Negative Installer Stamp and signature User Stamp and signature Date Date of the next test ...

Page 37: ...ce and cleaning 2 Check operation of the mechanical safety systems 3 Check oil level 4 Grease rails 5 Lubricate moving parts 6 Check high pressure hoses 7 Check hydraulic malfunctions 8 Check pneumatic malfunctions 9 Check lift balance 10 Check lift under load Comments Result of the service Positive Negative Installer Stamp and signature User Stamp and signature Date Date of the next test ...

Page 38: ..._________________________________________PLT40 PLT55______________________________________ 38 REPAIR Fault Action Date Stamp and signature REPAIR Fault Action Date Stamp and signature ...

Page 39: ..._________________________________________PLT40 PLT55______________________________________ 39 XIV DECLARATION OF CONFORMITY ...

Page 40: ...Fax 33 3 88 65 76 31 E Mail blackhawk export snapon com www blackhawk fr France Benelux BP 5 67026 Strasbourg Cedex FRANCE Tel 03 88 65 76 30 Fax 03 88 65 76 31 E Mail blackhawk france snapon com blackhawk benelux snapon com www blackhawk fr Deutschland Schweiz Österreich BP 5 67026 Strasbourg Cedex FRANCE Tel 33 3 88 65 76 30 Fax 33 3 88 65 76 31 E Mail blackhawk deutschland snapon com www blackh...

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