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Building instruction for Benedini Oilsmoke II

Building this smoker needs mechanical and solder skills!

A bench drill is highly recommended!

Construction steps:

1. Cut the drilling jig out of the last page of this manual and
tape it on 

top

 of the smoke box (lid).

If the 

LARGE

 smoker housing is used, the jig can be placed

in the center of the lid.  Pictures below show the 

small

 box as

an example.

2. Mark ALL wholes through the paper by a needle or centre
punch.

3. Drill all holes you need. 

Watch the labled diameters 

NEVER

 use a normal spiral drill for the large smoke outlet holes !!!

→ High danger of getting injured during drilling

Use a “

hole cutter

” as shown in the picture on the right →

Always

 use a 

parallel vice

 during drilling.

Never

 hold the housing by 

hand

 during drilling.

4. Mount solder lugs by the M3 x 6mm  nuts + top & bottom isolation
This is the most critical part. The screws must be electrically isolated to the lid.
Plug the black plastic nipples from inside the lid into the solder lug holes.
Lay the lug on it and put the screw through.
Turn the lid put the brown isolation washer on the screw, put the outside solder lug on the screw and
fix all by applying the nut.
A conductance check by measuring the resistance between screws and lid by a multimeter is highly 
recommended.   → All must look like the pictures below show !

Hole cutter

Lid inside view.
Watch solder lug 
orientations

(small smoke box)

Summary of Contents for Oilsmoke II

Page 1: ...njured during drilling Use a hole cutter as shown in the picture on the right Always use a parallel vice during drilling Never hold the housing by hand during drilling 4 Mount solder lugs by the M3 x 6mm screws nuts top bottom isolation This is the most critical part The screws must be electrically isolated to the lid Plug the black plastic nipples from inside the lid into the solder lug holes Lay...

Page 2: ... NOT need solder lugs at the centre contacts Outside view of the lid Watch isolation washers under the solder lugs Inside view of the lid Watch isolation nipples under the solde lugs The shroud must be inside lid Isolation washer Isolation nippel Watch shroud Shroud must be INSIDE the lid ...

Page 3: ...aged fans Make ABSOLUTELY sure the cover does NOT touch any electric contacts below Cover screws are supported by 10mm plastic sleeves between box and cover 2 vertical smoke outlets are shown on this picture The smoke controller is fixed by a velcro pad on the cover 9 Solder the heating elements to the solder lugs inside the box 2x two heaters in series as shown on the picture below The distance t...

Page 4: ...Shown at a transparent plastic housing 11 Tape two rubber feet on the EXIT side of the housing The exit side should be raised slightly to keep the smoke oil more in the opposite edge 12 Insert the filling tube Make sure it last about 5mm until bottom End of filling tube 2x Elevation feet on filling tube side ONLY Final installation with fixed outlet and refill tubes using three cable ties ...

Page 5: ...Install tubes continuously rising to the exhaust This allows condensed smoke flowing back into the container 4 See operation manual for installation and operating advice for the smoker It is recommended downloading this manual from www benedini de for having coloured pictures Technical changes reserved Not suitable for kids under 14 years Benedini Modellbauelektronik Müllergasse 15 52159 Roetgen W...

Page 6: ...ny warranty Such damage results from damages on the heating elements caused by overheating Watch oil level Make also sure the right smoker type is selected in the smoke controlling sound unit configuration This is very important if the smoker is operated on the TBS5 sound unit Yellow Orange and minus fan black Isolate solder junction Green Battery distribution point 1 Connect both solder lugs toge...

Page 7: ...s caused by overheating Watch oil level Make also sure the right smoker type is selected in the smoke controlling sound unit configuration This is very important if the smoker is operated on the TBS5 sound unit Controller Orange to Minus Fan Isolate solder junction Controller Green AND Yellow Plus Fan to resistor Fan Resistor Controller Blue AND Violett Controller Black AND Brown to Minus Battery ...

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