BEFCO D90-060 Operator'S Manual Download

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BEFCO

Operator’s Manual

DESTROYER

Heavy Duty Flail Shredder

D90-060, D90-072, D90-088

The operator’s manual is a technical service guide and must always accompany the machine.

Manual 971-401B

October 2016

Summary of Contents for D90-060

Page 1: ...EFCO Operator s Manual DESTROYER Heavy Duty Flail Shredder D90 060 D90 072 D90 088 The operator s manual is a technical service guide and must always accompany the machine Manual 971 401B October 2016...

Page 2: ...r each have been selected using the following guidelines DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially h...

Page 3: ...4 01 Maintenance Safety 21 4 MAINTENANCE 19 3 12 Transport 19 3 11 Removing Shredder from the Tractor 19 3 10 Uneven Terrain 18 3 09 Hydraulic Side Shift 17 3 08 Operating Techniques 16 3 07 Working...

Page 4: ...amage can occur to the machine and or the operator CAUTION Unless otherwise specified all hardware is metric Use only metric tools on metric hardware Other tools that do not fit properly can slip and...

Page 5: ...ment parts should be used This limited warranty covers defective material and workmanship The cost of normal maintenance or repairs for accidents or improper use and related labor will be borne by the...

Page 6: ...t the operator prior to operating reads and understands the operator s manuals and is instructed in safe and proper use 2 01 Preparation 1 Before operating equipment read and understand the operator s...

Page 7: ...ting on the ground Never raise the shredder until all blades have come to a complete stop 8 To park the vehicle safely stop vehicle on a level surface not on a slope disengage PTO engage the parking b...

Page 8: ...ty decals implement replace immediately if damaged SAFETY PRECAUTIONS 8 BEFCO DESTROYER D90 OPERATOR S MANUAL right side left side Red reflective decal right side left side Yellow reflective decal D90...

Page 9: ...Safety decals driveline replace immediately if damaged SAFETY PRECAUTIONS 9 BEFCO DESTROYER D90 OPERATOR S MANUAL placed on outer shield placed on outer tube...

Page 10: ...AUTION Our shredders are designed considering safety as the most important aspect and are the safest available in today s market Unfortunately human carelessness can override the safety features built...

Page 11: ...se However they could fail upon impact with heavy solid objects such as steel guard rails and concrete abutments Such impact could cause the broken objects to be thrown outward at very high velocities...

Page 12: ...used It is his responsibility to ensure that the customer is aware of all safety aspects and operational procedures for the shredder He must also fill out the Pre Delivery Checklist3 prior to deliver...

Page 13: ...ng height is adjustable from to 5 in approximately increments Cutting lower than 2 under most circumstances should be avoided Make sure blades do not touch the ground Blades that contact the ground wi...

Page 14: ...sure correct direction of PTO and rpm speed 8 All safety shields and guards are in place and tightly attached 9 No people or animals are in the work area 10 When working make sure the tractor hitch is...

Page 15: ...depressing the snap pin Push the yoke onto the PTO shaft as far as it will go Release the pin and pull back slowly until the pin clicks in place Repeat this operation on the implement end Be sure to...

Page 16: ...orn or damaged blades should be changed before starting7 7 Checking to ensure that the cutting edge is the leading edge of the blade8 8 Checking that there is no wire weed grass or other material wrap...

Page 17: ...perate PTO at 540 rpm This is necessary to maintain proper blade speed and obtain a clean cut Under certain conditions tractor tires may roll some grass down and prevent it from being cut at the same...

Page 18: ...smounting the tractor 3 09 Hydraulic Side Shift D90 flail shredders can be offset to facilitate mowing closer to fences or under tree limbs A double action hydraulic cylinder allows the 60 unit to be...

Page 19: ...tor and implement 6 Slow down on sharp turns and slopes to prevent tipping or loss of control 7 Avoid tipping the shredder while cutting 8 Watch for holes roots or other hidden objects Do not use near...

Page 20: ...ake care that the implement does not strike obstacles such as trees fences or buildings 4 Always disengage PTO before raising the implement to transport position 5 When raising the shredder be sure th...

Page 21: ...oving parts on attachment have come to a complete stop before attempting to perform maintenance 6 Never work under equipment unless it is blocked securely 7 Always use personal protection devices such...

Page 22: ...ype grease for all locations shown Be sure to clean fittings thoroughly before using grease gun Use 90 wt gear oil in gearbox Hourly or whenever an obstacle is hit 1 Check the conditions of the blades...

Page 23: ...the rotor may mean it is out of balance A single broken or missing blade is enough to cause this An unbalanced rotor due to its high rotation speed can dislodge itself from the side bearing supports...

Page 24: ...he direction of rotation 4 Replace the bolt and tighten using a new nut then torque to 250 N m 185 lb ft DANGER Proper torque must be used when tightening the blade retaining bolt Always use new nuts...

Page 25: ...the rotor CAUTION When the blades are replaced it is important that all the blades are of the same type and weight A rotor unbalanced by different blades can damage the shredder CAUTION Do not substit...

Page 26: ...stment bolt then secure it with the locking nut 5 Ensure that the belts are at the proper tension see fig 9 6 Replace the belt shield 4 06 Pulley Alignment For proper operation and extended belt life...

Page 27: ...horized Company Dealership Note The flail shredder comes with a PTO driveline equipped with a right turning overrunning clutch clockwise Always check the direction of rotation on the tractor s PTO to...

Page 28: ...aving a 11 2 gap between the end of the guard tube and bell guard 3 Cut off both guard tubes the same amount as marked in step 2 4 Shorten both drive tubes the same amount as guard tubes 5 De burr and...

Page 29: ...ke end is attached to the tractor s PTO while the end with the overrunning clutch is attached to the shredder The purpose of the overrunning clutch is to transmit power in one direction only The overr...

Page 30: ...09 105 142 69 94 1 5 M14 154 208 109 147 70 95 12 9 16 144 195 98 133 62 84 2 M14 120 163 85 115 55 75 20 1 2 98 133 66 90 44 59 1 25 M12 106 144 75 102 48 66 13 1 2 94 128 64 87 41 56 1 5 M12 78 106...

Page 31: ...he belt cover 2 Disengage the belt tensioner pulley by releasing the adjustment bolt see 6 fig 9 16 3 Remove the top and bottom split lock bushings by removing all the screws that hold them and transf...

Page 32: ...supports to the frame 9 Slide the rotor from the side panels 10 Remove the snap ring that holds the right rotor support bearing to the rotor 11 Remove the snap ring that holds the pulley to the left s...

Page 33: ...d level surface and engage all safety devices 9 Do not permit children to play on or around the stored unit Paint Befco black aerosol spray can 7300010 Paint Befco orange aerosol spray can 7300008 Pri...

Page 34: ...ent blades Shredder not running at proper PTO speed Object wrapped around rotor Rotor out of balance Shredder vibrates Raise the cutting height The cutting height is too low Excessive blade wear Tight...

Page 35: ...on or overheating of bearings Operator s Manual Review the Operator s Manual with the customer Explain the following Warranty Safe operation and service Correct machine installation and operation Dail...

Page 36: ...or performance of any warranty on the Company s Machine are those set forth herein In no event will the dealer the Company or any company affiliated with the Company be liable for a Injuries or damage...

Page 37: ...shop It is assumed that the dealer has the appropriate general and special tools to service the Machine Time required for replacement of knives oil grease and to remove excessive dirt from the Machine...

Page 38: ......

Page 39: ...and understand clearly that there were and are no other representations of warranties either expressed or implied made by anyone I have been advised on proper operation maintenance and lubrication pr...

Page 40: ...Cut along this line Sender Fold here BEFCO Inc Warranty Department P O Box 6036 Rocky Mount NC 27802 6036 Place stamp here...

Page 41: ...BEFCO Parts Manual DESTROYER Heavy Duty Flail Shredder D90 060 D90 072 D90 088 Parts Manual 1116 D90 060 072 088...

Page 42: ...DESTROYER D90 THREE POINT HITCH OPERATOR S MANUAL D90 060 072 088 PARTS MANUAL 42 BEFCO 0510...

Page 43: ...Deflector D90 072 006 3348 15 Deflector D90 060 006 3348 16 1 Deflector rod D90 088 036 3345 1 Deflector rod D90 072 026 3345 1 Deflector rod D90 060 016 3345 15 12 Nut ES M12 1 75 Z TK 001 3345 14 4...

Page 44: ...DESTROYER D90 ROTOR AND ROLLER OPERATOR S MANUAL D90 060 072 088 PARTS MANUAL 44 BEFCO 1115...

Page 45: ...Nut PT M12 1 75 C6 Z TK 003 0064 15 16 Bolt HH M12 1 75x40 C8 8 Z F 002 3265 14 2 Grease fitting M06 1 00 005 1129 13 1 Spacer washer 40x50x2 005 3248 12 2 Snap ring outer 40 000 8138 11 1 Oil seal 4...

Page 46: ...DESTROYER D90 ROTOR AND ROLLER OPERATOR S MANUAL D90 060 072 088 PARTS MANUAL 46 BEFCO 1115...

Page 47: ...k 12 Z 000 1077 48 8 Washer flat 12 Z 000 2265 47 6 Bolt HH M14 2 00x45 C8 8 Z P 001 6748 46 4 Nut ES M14 2 00 Z TK 000 7224 45 4 Washer flat 14 009 1435 44 2 Support USFTE 208 005 9873 43 1 Roller D9...

Page 48: ...DESTROYER D90 GEARBOX AND DRIVE SHAFT 540 RPM STANDARD OPERATOR S MANUAL D90 060 072 088 PARTS MANUAL 48 BEFCO 0516...

Page 49: ...ter 40 000 8138 26 1 Spacer washer 40x50x2 005 3248 25 1 Spacer 005 3253 24 1 Spacer 005 3257 23 2 Bearing 6308 000 1148A 22 1 Pinion gear 006 3283 21 4 Bolt HH M12 1 75x25 C8 8 Z F 000 3037 20 4 Wash...

Page 50: ...DESTROYER D90 GEARBOX AND DRIVE SHAFT 540 RPM OPTION W DOUBLE TRANSMISSION OPERATOR S MANUAL D90 060 072 088 PARTS MANUAL 50 BEFCO 0516...

Page 51: ...90 28 2 Snap ring inner 90 000 8137 27 1 Snap ring outer 40 000 8138 26 1 Spacer washer 40x50x2 005 3248 25 1 Spacer 005 3253 24 1 Spacer 005 3257 23 2 Bearing 6308 000 1148A 22 1 Pinion gear 006 3283...

Page 52: ...DESTROYER D90 HYDRAULIC CYLINDER OPERATOR S MANUAL D90 060 072 088 PARTS MANUAL 52 BEFCO 05 2010...

Page 53: ...90 088 006 3389 1 Hose 2550 mm D90 060 072 006 3390 5 1 Hose 2850 mm D90 060 072 088 006 3389 4 2 Nipple 1 4 008 2484 3 2 Washer copper 1 4 005 2438 2 1 Hydraulic cylinder D90 072 D90 088 006 3366 1 H...

Page 54: ...DESTROYER D90 DECALS OPERATOR S MANUAL D90 060 072 088 PARTS MANUAL 54 BEFCO 10 2011...

Page 55: ...284B 10 1 Decal D90 950 495B 9 2 Decal BEFCO 950 107B 8 1 Decal B 950 103B 7 1 Decal DANGER Replace shields before using under shield 950 213B 6 1 Decal WARNING High pressure hydraulic oil leaks 950...

Page 56: ...DESTROYER D90 DRIVELINE OVERRUNNING CLUTCH OPERATOR S MANUAL PARTS MANUAL 56 BEFCO 05 2010...

Page 57: ...ter tube 1776031C 14 2 Safety sleeve 1885709C 13 2 Stop ring 1215735C 12 2 Standard cone 1785703C 11 1 Locking ring outer tube 1786710C 10 1 Roll pin 10x70 000 016E 9 1 Overrunning clutch implement en...

Page 58: ......

Page 59: ...tails in this manual without the expressed written permission of the Company Technical information provided in this manual is approximate the Company reserves the right to modify or improve the models...

Page 60: ...BEFCO D90 060 072 088 US lwp Printed in the USA October 7 2016 P O Box 6036 Rocky Mount NC 27802 6036 Tel 252 977 9920 Fax 252 977 9718 www befco com...

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