Baxi Belmont 2 Installation And Servicing Instructions Download

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Baxi Belmont 2 &
Baxi Wentworth Classic
Fan Flue

Live Fuel Effect Inset Gas Fires

Comp No 244628 - Iss 5 - 2/00

Installation and
Servicing Instructions

Summary of Contents for Belmont 2

Page 1: ...Please leave these instructions with the user Baxi Belmont 2 Baxi Wentworth Classic Fan Flue Live Fuel Effect Inset Gas Fires Comp No 244628 Iss 5 2 00 Installation and Servicing Instructions ...

Page 2: ...ering choice efficiency and reliability To keep ahead of changing trends we have made a commitment to develop new ideas using the latest technology with the aim of continuing to make the products that customers want to buy Baxi is also the largest manufacturing partnership in the country Everyone who works at the company has a commitment to quality because as shareholders we know that satisfied cu...

Page 3: ...10 0 11 0 12 0 Introduction Technical Data Site Requirements Electrical Installation Commissioning the Fire Arranging the Coals Checking for Spillage Fitting the Trim Fender Annual Servicing Changing Components Short Parts List Page 4 6 7 9 11 21 22 25 26 27 31 37 ...

Page 4: ... circumstances shall this device be adjusted bypassed or put out of action The device must be regularly serviced and strictly in accordance with these instructions 1 2 Important Information This product contains Refractory Ceramic Fibres R C F which are man made vitreous silicate fibres Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract Care mus...

Page 5: ...turers instructions and the rules in force and only used in a suitably ventilated location Notice Discolouration of wall surfaces Most heating appliances generate warm air convection currents and transfer heat to any wall surface against which they are situated Some soft furnishings such as blown vinyl wallpapers may not be suitable for use where they are subject to temperatures above normal room ...

Page 6: ... an air brick 300 acting oxygen depletion B Below gutters soil pipes or drain pipes 75 system and a fan on off C Below eaves 200 switch with fan off D Below balconies or car port roof 200 indication E From vertical drain pipes and soil pipes 75 F From internal or external corners 300 Gas Rate 0 65 m3 h G Above ground roof or balcony level 300 after 10 mins 23 0 ft3 h H From a surface facing a term...

Page 7: ...7 ...

Page 8: ... Requirements 3 3 Hearth Mounting 1 The fire is intended to be hearth mounted only The hearth must be of a non combustible material at least 13mm in thick and measuring at least 325mm 12 7 8 in deep measured from the mounting wall face by 580mm 22 27 32 in wide It must be fitted central to the fireplace opening The top surface of the hearth should be a minimum of 50mm 2 in above floor level Fig 4 ...

Page 9: ...ed by add a further 50mm 2 in to the inside width of the surround NOTE When the fire is fitted this gives a minimum side clearance of 150mm 529 32 in 3 6 Gas Supply Connection 1 The gas supply is to be connected to the appliance as a concealed fix from the rear Turn off any appliances that are fed by the meter and isolate the gas supply by turning off at the meter 2 It is advisable to route the su...

Page 10: ...roved to BS 1362 5 The appliance must be earthed 6 Any additional cable used should be 0 75 mm2 24 x 0 2mm PVC heat resistant as specified in table 16 of BS 6500 7 Where the cable passes through brickwork or similar it should be suitably protected and sealed 8 This appliance requires a suitable 230 50Hz supply to the fan box The supply lead should be routed to a suitable socket inside the house If...

Page 11: ...11 4 0 Electrical Page 10 4 2 Schematic Wiring Diagram ...

Page 12: ...vity wall or into a timber framed dwelling 5 3 Preparation of the Site Fire In front of the wall 1 This installation details the use of a fire surround or false chimney breast having a minimum depth of 140mm This will allow the fire to be positioned in front of the wall with a hole in the inner wall for the flue only The maximum surround depth will depend upon the wall thickness The maximum total ...

Page 13: ...s new position 7 If this is necessary the flue outlet on the rear of the fire can be adjusted accordingly by undoing the six securing screws It may be necessary to remove the flue outlet plate and fit it the other way up to achieve the desired ammount of adjustment Precise adjustment of the flue height can be carried out when the flue duct is fitted 8 Cut a hole 100mm diameter in the inner wall at...

Page 14: ...lintel may be required above the cavity for the fire If in doubt seek expert building advice 4 Cut the cavity in the inner wall for the fire Measure 400mm up from hearth level and mark this dimension centrally on the inner face of the outer wall Drill through outer wall at the mark using a suitable pilot drill 5 Consider the position of the pilot hole in relation to the brickwork The fan box is 3 ...

Page 15: ...allation must be in accordance with the current edition of Institute of Gas Engineers Publication IGE UP 7 Gas Installations in Timber Framed Housing 13 A suitable liner should be made to enclose the fire This should be fitted within the false fire surround It should be 24mm thick and be of Supalux or similar non combustible board If 24mm material is not available two or more smaller boards may be...

Page 16: ...he fire location to enable the electric cables to pass through the wall and connect the fire to the flue box and allow for the 230V supply cable to the fan box 20 The cavity should be sealed where the flue box hole has been cut Rockwool or equivalent may be used it should be fitted above and to each side of the opening to a thickness of at least 100mm 21 A sloping plate should be fitted above the ...

Page 17: ...ld be sealed Fig 20 6 Fit the larger diameter flue duct to the rear bayonet fixing on the fan box ensuring it is located correctly and the seal is made Fig 21 Depending upon the wall thickness it may be necessary to cut the flue see Section 5 6 7 Fit the sponge seal to the 2 sides and top of the fan box mounting face Fig 21 8 Remove the sensing tube from the fan Undo the screws holding the pressur...

Page 18: ...d and refit the pressure switch bracket Fig 23 Reconnect the sensing tube Fig 24 15 Fit the fan box cover to the fan box assembly A TERMINAL GUARD IS RECOMMENDED Baxi Heating Part No 245770 Position the guard over the fan box Ensure the guard is equally spaced about the fan box Mark the fixing positions drill and plug the holes and secure the guard to wall Fig 24 ...

Page 19: ...7 3 With the gas supply routed from the rear mark as shown Fig 26 and install the pipework after considering section 3 6 Gas Supply and Connections 4 Take the foam seal from the kit and remove its backing strip Fit it to the rear of the fire frame Fig 27 5 Measure the space between the front wall fixing face and the outside wall Check that the telescopic flue can be set at the appropriate length E...

Page 20: ...ireplace opening Manoeuvre the appliance backwards into the opening Fig 28 3 Secure the fire in position using suitable screws in the previously drilled and plugged holes 4 Fit the gas inlet pressure test point elbow supplied in the kit to the controls feed pipe Fig 28a Connect the 8 way plug to the controls and secure the earth lead to the earth post on the fire Connect the gas supply to the gas ...

Page 21: ...ards into the opening drawing any slack length of cable through the tensioners 5 Push the appliance as far back in the opening as possible and pull the cables through the tensioners as tight as possible 6 Run the solderless nipples down the cables to the tensioners and tighten their securing screws Fig 29 As required take the relevant grommet s and slide over the gas and or electrical supplies Run...

Page 22: ...eleased The red indicator light will go out when the air pressure switch has proven the fan is running 2 Purge the air from the appliance by depressing the control knob and rotating slowly anticlockwise through the ignition position When the electrode sparks the burner will light 3 Once the burner has lit continue to push in the control knob for 15 seconds allowing the magnetic safety valve to ope...

Page 23: ... avoid soiling ones hands gloves should be worn and any inhalation of the dust should be avoided Keep the coals away from children at all times Never use coals other than those supplied or Genuine Baxi Spare Parts Never put additional coals on the fire Please read Section 1 2 Important Information 2 The side and back brick effect insulation panels can be reversed to offer a plain effect for the cu...

Page 24: ...ing into the rear of the fire The undercut in the base of the moulding should rest on the tabs of the rear coal support The back face of the moulding should sit on the rear coal support Care should be taken that the rear coal moulding does not fall forward at this stage 2 Carefully position the front coal moulding on the burner tray with the front edge of the moulding behind the lip The rear edge ...

Page 25: ...uldings 1 Take 2 coals and place on the outer edges of the front coal moulding Fig 40 2 Take 4 coals and place as shown in Fig 41 bridging the front and the rear coal mouldings Ensure that the flat faces on these coals face downward 3 Take the 5 remaining coals and place as shown in Fig 42 positioned in the gaps between the coal mouldings and loose coals ...

Page 26: ...ttom and 70mm from the start of the straight section on one side of the fire Fig 43 44 5 If spillage is evident leave the fire operating for a further ten minutes and repeat test 6 If test is successful repeat with any extractor fan operating and connecting doors open to create the worst likely operating conditions 7 If spillage still occurs and the problem cannot be rectified the fire must be iso...

Page 27: ...assembly centrally between the legs of the trim and push it back as far as possible 4 In a similar manner place the controls access door centrally in the fender opening and push back as far as possible 9 2 Informing the User 1 These instructions and the Users Operating Instructions should be handed to the customer At the same time the customer should be shown how to operate the fire safely and eff...

Page 28: ...operation of the appliance 2 Before commencing any service or replacement of parts turn off the gas supply to the fire and ensure that the fire is cold and isolate the electrical supply 3 After servicing check for gas soundness 4 When ordering spare parts please quote appliance name and serial number These can be found on the data badge which is located by removing the controls access door the bad...

Page 29: ... access door and fender assembly Fig 46 3 Remove the trim Fig 46 4 Carefully remove all the loose coals and the front and rear coal mouldings Fig 47 5 Undo the gas supply at the disconnecting union If necessary remove any pipework between the union and inlet elbow Fig 48 6 Undo the three screws retaining the burner and controls to the combustion box sides and combustion box base Withdraw the burne...

Page 30: ...Fig 52 7 Examine and clean the injector Do not use any hard tools such as pins or wire Renew if necessary Fig 52 8 When retightening the gas feed pipe nut hold the injector body with a suitable spanner to prevent misalignment of the injector 9 Reassemble in reverse order 10 4 Cleaning the Thermocouple Fig 53 NOTE No attempt should be made to clean the device using any hard tools including pins or ...

Page 31: ... Fig 56 Note the position of the three wires to the fan and remove them Disconnect the sensing tube from the fan Fig 58 3 Rotate the complete fan approximately 20º anti clockwise to disengage it from the fan box Draw the fan clear of the box Fig 58 4 Ensure the flue duct is clean and free from debris 5 Carefully clean any deposits from the fan impellor with a soft brush 6 When reassembling ensure ...

Page 32: ...fragile and must be handled accordingly To avoid soiling ones hands gloves should be worn and any inhalation of the dust should be avoided Keep the coals away from children at all times Never use coals other than those supplied or Genuine Baxi Spare Parts Never put additional coals on the fire Please read section 1 2 Important Information NOTE After changing any components carry out checks for gas...

Page 33: ... the spark electrode to the burner tray Fig 62 2 Undo the screw retaining the burner to the burner tray Fig 63 3 Slide the burner to the left to disengage from the injector Rotate the electrode and lift clear 4 Replace with new burner and re assemble in reverse order 11 4 Injector Fig 64 1 Remove the burner as described in 11 3 and undo the union nut connecting the gas feed pipe to the injector Fi...

Page 34: ... in reverse order Check that the spark gap is between 2 5mm and 4 0mm 11 6 Thermocouple 1 Remove the burner as described in section 11 3 2 Undo and remove the locknut holding the thermocouple to the burner tray Fig 66 3 Undo the thermocouple nut from the rear of the gas valve Fig 67 and remove the thermocouple from the burner tray 4 Carefully bend the new thermocouple to the shape of the original ...

Page 35: ...s valve 4 Disconnect the electrode lead from the piezo unit 5 Pull away the control knob Fig 68 from the gas valve shaft 6 Undo the two screws retaining the gas valve and piezo unit to the control marking plate and remove the unit 7 Fit the new unit and reassemble in reverse order 11 8 Electro Magnetic Unit Fig 69 1 Undo the thermocouple nut from base of the tap 2 Undo the magnetic unit retaining ...

Page 36: ...e plenum 11 10 Air Pressure Switch Fig 72 1 From outside remove the fan box cover 4 screws 2 Remove the sensing tube from the fan Undo the screws holding the pressure switch bracket to the fan box Pull the bracket and switch from the box 3 Note the position of the three wires to the pressure switch and remove them Undo the two screws retaining the switch to the bracket and remove the switch 4 Fit ...

Page 37: ...ssure switch bracket to the fan box and draw the bracket forwards Fig 75 4 Pull the sensing tube off the fan Note the position of the wires on the fan and pressure switch and remove them Place the pressure switch to one side Fig 75 5 Undo the screws securing the fan control unit bracket to the fan box Disconnect the 3 pin plug and socket and draw the bracket forwards Fig 76 6 Undo the earth screw ...

Page 38: ...E25 221 E25 223 E25 222 E25 266 Description Front Coal Moulding Rear Coal Moulding Loose Coals Control Knob Gas Tap Mag Unit Piezo Unit Electrode Lead HT Sleeve Injector Burner Electrode Thermocouple Fan Fan Control Box Unit Air Pressure Switch Solenoid valve Manufacturers Part No 245256 245257 245260 245239 245240 239413 239289 236493 245247 245237 245229 245242 245244 245261 245263 245262 245265...

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