Baumfolder FLEXIFOLD 1st STATION Installation & Operation Manual Download

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FLEXIFOLD

1st STATION

INSTALLATION

OPERATION MANUAL

FOR INSTRUCTION MANUALS IN

GERMAN, SPANISH AND FRENCH

GO TO WWW.BAUMFOLDER.COM

TP10494

BAUM

Summary of Contents for FLEXIFOLD 1st STATION

Page 1: ...FLEXIFOLD 1st STATION INSTALLATION OPERATION MANUAL FOR INSTRUCTION MANUALS IN GERMAN SPANISH AND FRENCH GO TO WWW BAUMFOLDER COM TP10494 BAUM ...

Page 2: ...products without imposing any obligation upon itself to install them on its products previously manufactured It is recommended that modiﬁcations to this equipment not be made without the advice and express written consent of Baumfolder FOLDER IDENTIFICATION MODEL NO _______________________________ SERIAL NO _____________________________ DEALER ______________________________________________________...

Page 3: ...RICALACCESS 23 6 0 FEED TABLE SETUP If applicable 24 6 1 Gap Adjustment 24 6 2 Feed Table Adjustment 24 6 3 Air Blow Adjustment 24 7 0 OPERATION 25 7 1 The Main Power Reset Switch 25 7 2 Loading of Feed Table 25 7 3 Starting the Production Job 25 7 4 Check Squareness of Fold 25 7 5 Use Of Handwheel 26 8 0 OPERATOR PANEL 26 8 1 Button Identiﬁcation 2nd Function 26 9 0 START UP 27 10 0 SETUP 27 10 1...

Page 4: ...5 Fold Plates 33 12 6 Stacker Wheels 34 12 7 Paper Jams 35 12 8 Shutting Off Jam Detectors 35 36 13 0 PERFORATING SCORING SLITTING 37 13 1 Perforating 37 13 2 Scoring 37 13 3 Slitting 38 14 0 MAINTENANCE 38 14 1 Maintenance and Care of your Flexifold 39 14 2 Cleaning of Fold Rolls 39 14 3 Cleaning Filters 39 14 4 Photo Eyes 39 14 5 Cleaning The Fold Stop Guides 39 14 6 Replacement Parts 39 15 0 LA...

Page 5: ...TRUCTIONS The diagrams and descriptions used in these instructions are not necessarily applicable to the speciﬁcation of the machine supplied Modiﬁcations made for reasons of technical or operational improvement are embodied without notice ...

Page 6: ...nstructions Using the machine installation for purposes other than those mentioned above is considered contrary to its designated use The manufacturer supplier cannot be held liable for any damage or injury arising from such misuse The risk of such misuse lies entirely with the user Operating the machine within the limits of its designated use also involves observing the instructions set out in th...

Page 7: ...press the emergency Not Stop button ﬁrst if you stop the machine for adjustments or maintenance work which must not be done while the machine is in operation 1 3 2 2 For extensive maintenance or repair work turn off the main power supply 1 3 2 3 After making adjustments or after doing maintenance or repair work always make sure that all tools or other objects are removed from the machine Otherwise...

Page 8: ... frequency The minimum voltage protection required for this folder is 25 Amps 1 4 1 8 Keep switch cabinets closed 1 4 1 9 The socket outlet shall be installed near the folder and shall be easily accessible 1 4 2 Oil grease and other chemical substances 1 4 2 1 When handling oil grease and other chemical substances observe the product related safety regulations 1 5 Description and deﬁnition of the ...

Page 9: ...e in diesen Hinweisen verwendeten Diagramme und Beschreibungen gelten nicht notwendigerweise für die gelieferte Maschine Änderungen die aus technischen Gründen oder für einen verbesserten Betrieb durchgeführt wurden werden ohne Vorankündigung übernommen ...

Page 10: ...hne Zustimmung des Lieferanten nie Modiﬁzierungen Zusätze oder Umbauten vornehmen welche die Sicherheit beeinﬂussen könnten Dies gilt ebenfalls für den Einbau und die Einstellung von Sicherheitsvorrichtungen und Ventilen sowie für Schweißar beiten an lasttragenden Elementen GRUNDLEGENDE SICHER HEITSHIN WEISE Die vorliegende Bedienungsanleitung dient dazu dass sich der An wender mit der Maschine un...

Page 11: ...n absichern Verriegeln der Hauptsteuerelemente und Abziehen des Schlüssel bzw Anbringen eines Warnschildes am Hauptschalter 1 1 8 Ersatzteile müssen die vom Hersteller festgelegten technischen An forderungen erfüllen Stammen Ersatzteilen von OEM Herstellern kann davon ausgegangen werden dass diese Anforderungen erfüllt werden 1 1 9 Unserer Vertretung jeglichen Unfall sofort melden zu dem es aufgru...

Page 12: ...ur Isolierung angrenzender stromführender Teile und Elemente erden oder kurzschließen 1 4 1 3 Die elektrischen Ausrüstungsteile von Maschinen Anlagen in regel mäßigen Abständen untersuchen und überprüfen Defekte wie z B lockere Anschlüsse oder durchgeschmorte Kabel sofort reparieren 1 4 1 4 Erforderliche Arbeiten an stromführenden Teilen und Elementen dürfen nur in Anwesenheit einer zweiten Person...

Page 13: ...hémas et les descriptions utilisés au cours de ces instructions ne sont pas nécessairement applicables aux spéciﬁcations de la machi ne fournie Les modiﬁcations réalisées pour des motifs techniques ou d amélioration du fonctionnement sont intégrées sans avis préalable ...

Page 14: ...ulièrement ceux pouvant affecter la sécurité de la machine l installation doivent être de ce fait immédiatement réparés 1 0 3 La machine installation est conçue exclusivement pour le ﬁnissage d un papier aux dimensions de feuilles mini males et maximales reportez vous aux instructions de fonctionnement correspondantes L utilisation de cette machine installation pour des objectifs autres que ceux m...

Page 15: ...gence des éléments d insonorisation et des extracteurs d air sont en place et en état de fonctionnement 1 3 1 3 Vériﬁez au moins une fois la machine l installation lors de chaque changement de poste à la recherche de dété riorations et de défauts Signalez immédiatement toute modiﬁcation y compris les changements du comporte ment de travail de la machine à la personne ou au service compétent Au bes...

Page 16: ...a zone de travail doit être protégée pas une chaîne de couleur rouge et blanche accompagnée d un panneau d avertissement N utilisez que des outils isolés 1 4 1 5 Ne connectez ou déconnectez des connecteurs électriques que si le commutateur principal est hors service 1 4 1 6 Connectez seulement les unités de pliage et aucune autre machine de marque différente aux connecteurs existants Toute connexi...

Page 17: ...TP10494A PAGE 17 Puissance Principale Marche Arrêt Remise Commutateur Moteur D Entraînement De Chemise Commutateur Marche Arrêt E Arrêtez Le Commutateur ...

Page 18: ... Los diagramas y descripciones que se utilizan en estas instrucciones no son necesariamente aplicables a la especiﬁcación de la máquina suministrada Las modiﬁcaciones hechas con el ﬁn de introducir mejoras técnicas o de funciona miento se incorporan sin aviso ...

Page 19: ...s arriba se considera contrario a su uso indicado El fabricante proveedor no es responsable de los daños o lesiones que se produzcan como consecuencia de un uso incorrecto El riesgo que implica un uso incorrecto es total responsabilidad del usuario El manejo de la máquina dentro de los límites de su uso indicado implica también la observación de las instrucciones descritas en el manual de funciona...

Page 20: ...a si detiene la máquina para realizar ajustes o tareas de mantenimiento ya que este tipo de trabajo no debe hacerse con la máquina en funcionamiento 1 3 2 2 Para un mantenimiento o trabajo de reparación más amplio apague el interruptor principal de la alimentación eléctrica 1 3 2 3 Después de realizar los ajustes o después de terminar las tareas de mantenimiento o el trabajo de reparación comprueb...

Page 21: ...a para esta plegadora es 25 amperios 1 4 1 8 Mantenga los armarios de interruptores cerrados 1 4 1 9 La toma eléctrica con el enchufe debe instalarse cerca de la plegadora de manera que sea fácil acceder a ella 1 4 2 Aceite grasa y otras sustancias químicas 1 4 2 1 Al manejar aceite grasa y otras sustancias químicas observe las normas de seguridad relacionadas con el producto 1 5 Descripción y deﬁ...

Page 22: ...d Pans 2 G Hose Assembly 2 H Documentation Package NOTICE Immediately upon unpacking carefully inspect each of the above assemblies for shipping damage If any dam age is found be sure to contact the delivery freight carrier to ﬁle a damage claim Save all packaging material for the claims adjustor to inspect 1 0 INTRODUCTION Your new Flexifold Air Feed Modular Folder has been designed to give you m...

Page 23: ...rolls Slide the deliv ery table over both sets of locating pins The ﬁrst notch in the front part of the delivery table should rest on the pins Then drop the rear notch down on the rear dowel pins Rotate the handwheel to check that the gears are properly meshed Plug the delivery table into the table receptacle on the input output Power assembly See Figure 4 2 1 4 5 Feed Table Assembly Installation ...

Page 24: ...l repair The electrical controls are located in the left hand side cover The handwheel must be removed for access to these controls The cover can be removed by taking out the four screws located on the inside of the frame Figure 4 6 1 4 6 Fold Plate Installation WARNING Unplug the AC power cord when installing or removing fold plates The fold plates are interchangeable Each fold plate has an open ...

Page 25: ...er side can be moved into position Tighten the locking knobs to secure the paper guides in position When you load the actual job you may have to move these guides slightly to take care of variations in sheet size To feed properly the paper must slide freely between these guides Figure 6 2 1 Side Guide Lock ing Knobs Side Guide Adjustment Knob Side Guides Skew Adjustment 6 0 FEED TABLE SETUP If App...

Page 26: ... be started after preparing the folder by Setting the sheet size Loading the feed table Selecting the fold type Adjusting the the vacuum blow pump running Start folder and depressing SHEET START Folding may be stopped by pressing the SHEET START button a 2nd time Additional paper can be loaded on top of the stack of paper already in the feeder without stopping the machine Do not exceed 2 50 80mm s...

Page 27: ...7 08 Memory 2 Set 8 09 Memory 3 Set 9 10 Sheet Jam Select 0 11 Stacker Adjust 12 Batch Count Set 13 Data Enter 14 Decrement 15 Increment 16 Function Reset 17 Inches Metric Unit Select 18 Sheet Feed 19 Sheet Mode Select 20 Alphanumeric Display 21 Status Indicator 11 22 Pump Start Stop 23 Folder Drive Start Stop 24 Letter Fold Select 25 Z fold Select 26 Double Half fold Select 27 Half fold Select 28...

Page 28: ...ded that all guards be closed when adjusting fold lengths Important note The operator control panel contains a numerical keypad which is automatically activated when a function requires numerical data The operator panel is color coded to show this relationship Numerical data is required for Sheet length and Batch Size Two pieces of information are required to setup a job assuming that initializati...

Page 29: ...d eliminate any waiting time before moving to the next function After 5 seconds the data will be accepted and the last fold type indicator will start ﬂashing Select the desired fold type by pressing the appropriate FOLD TYPE button After 5 seconds the selection will be accepted and the fold plate stops will move to their new position During this period the PLEASE WAIT screen will be displayed When...

Page 30: ...emory location Set up the fold as you normally would Once the speed and folds are set the way you want press a MEMORY SET button Recall will appear in the display Press the button to get to the STORAGE screen 10 2 2 Recall a fold saved in memory location Press the MEMORY SET button that corresponds to the memory location you wish to recall RECALL will appear Press the ENTER button 10 3 Starting Pr...

Page 31: ...that causes the fold plate stops to move the main drive will stop 11 0 COUNTER OPERATION During normal operation the display should show the total count maximum count 9 999 999 current batch size 3 digits and the total number of completed batches 5 digits This display is known as the count screen 11 1 Resetting the total count To reset the total count press the RESET button then press the COUNT bu...

Page 32: ...play the average pieces per hour both current and average since the last total counter reset Pressing the RATE button will change the display to the rate screen consisting of two lines The top line is the current rate It will have a 5 digit display and will refresh every 6 seconds The second line will show the average pieces per hour since the last total counter reset This line will also have a 5 ...

Page 33: ... the display will show job run time and have a 4 digit capability to show the number of hours since last reset The second line will show total hours and have a 6 digit capability to show the total hours on the machine The COUNT button can be used to go back into the count screen from the rate screen 12 2 START STOP button In the normal operating mode pressing the START STOP button will activate th...

Page 34: ...der reaches it s minimum speed a mes sage will be displayed until the ENTER button is pressed Full speed range travel of the motor takes 10 seconds Press the ENTER button to return to normal operation 12 5 Fold Plates The fold plate can be set at any time from the operat ing mode by pressing the PLATE button that corresponds to the fold plate which needs to be adjusted For example if you need to m...

Page 35: ...els can be set at any time from the operating mode by pressing the STACKER button For example if you need to make an adjustment to the stacker wheels press the STACKER button during operation Next use the and buttons to move the stacker wheels into position Pressing the button will increment the stacker wheels continuously at slow speed Holding the button down for more than 2 seconds will incremen...

Page 36: ...m up occur the machine will shut off and display will indicate where the jam occurred Anytime a jam indication is showing in the display you can press the STACKER button and the stacker wheels will move to the end of the table to make clearing any paper jammed in the machine easier Try to determine the cause of the jam and correct it before pressing the RESET button Press ing the RESET button will...

Page 37: ... the or button is depressed Display shows 3 When the or button is depressed Display shows FEEDER JAM ENABLED DISABLE YES NO EXIT JAM ENABLED DISABLE YES NO EXIT JAM DISABLED ENABLE YES NO TOTAL COUNT BATCH FEEDER JAM DISABLED ENABLE YES NO OR ...

Page 38: ...chine while it is running 13 1 Perforating The Flexifold can be used to perforate either the folded sheet to assist in making a right angle fold or to perforate sheets delivered ﬂat BAUMFOLDER supplies one standard 41 tooth perforator blade Additional perfora tor blades are available from BAUMFOLDER On the operator side of the folder there is a knurled knob beside the hand wheel See ﬁgure 13 1 1 T...

Page 39: ...will be made with rather than against the scoring or in a continuing direction to the pressure of the crease that has been applied by the scoring blade NOTE Slitting accessories are optional on your Easyfold and can be ordered from BAUMFOLDER The Flexifold can be used to cut folded or ﬂat sheets apart The general setup for blades and collars is shown in Figure 13 3 1 Two or more cuts may be made i...

Page 40: ...of your Flexifold to ensure receiving the proper parts 14 1 Maintenance and Care of your EASYFOLD The Flexifold Air Feed has been designed to give you years of useful service provided you maintain it according to these instructions 14 2 Cleaning of Fold Rolls Periodically wipe off the rubber surface of the fold rolls using a solvent that is non alcohol based Warning Do not attempt to clean fold ro...

Page 41: ...AGE 41 15 0 LANGUAGE SELECTION Switch location on the electronic board for lan guage and voltage selection settings Settings Switch 115 VOLTS 220 VOLTS ENGLISH ENGLISH GERMAN GERMAN SPANISH SPANISH FRENCH FRENCH ...

Page 42: ...OF RANGE JAM 2nd STATION CHANGE START SHEET NO PAPER KEYBOARD MISSING PAPER SIZE INCORRECT PRESS RESET INSTALL DELIVERY OR PRESS RESET INSTALL PLATE NO 1 OR PRESS RESET PUMP THERMAL CONTACT OR PUMP DISCONNECTED INSTALL PLATE NO 2 OR PRESS RESET FOLDER OVERLOAD PRESS RESET BAD KEYBOARD OUT OF PAPER PAN 1 STOP 100 00mm CHANGE WITH PLATE NO PUMP OVERLOAD PRESS RESET ...

Page 43: ...kle or series of buckles will form along the surface of the sheet If the sheet of paper is pushed into a narrow channel be fore butting up against the stationary object the buckles that form within the channel will be of a much smaller size than free forming buckles At the end of the channel however larger buckles will again start to form ...

Page 44: ...produce a downward pressure and two folding rollers spinning as indicated are placed close to the end of the channel the larger buckles that start forming there will always be formed downward and be pulled into the rollers compressing into a fold ...

Page 45: ...ill always form downward where it can be grabbed by the fold rollers and compressed into a fold FIGURE 1 Fold Pan Fold 1 UP 2 DOWN Look at ﬁgure 1 You can see that fold plate 1 is angled upwards Because of this and the conﬁguration of the fold rollers sheets fed into the 1 plate will always be folded up i e so that the up surface of the sheet is folded into contact with itself Likewise because fol...

Page 46: ...ubber or neoprene Other Eye bath or safety shower should be located in the work place when working with chemicals ND No data found or not determined The information contained herein is furnished with out warranty of any kind Users should consider this data asupplementtootherinformationgatheredbythemand areresponsibleforcompletenessofinformationtoassure proper use of these materials and the safety ...

Page 47: ...ed States Call toll free 1 800 543 6107 for parts or the number of your nearest authorized dealer BAUM BAUMFOLDER CORPORATION 1660 Campbell Road Sidney Ohio 45365 0728 Phone 937 492 1281 or 800 543 6107 Fax 800 452 0947 Internet www baumfolder com E mail baumfolder baumfolder com ...

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