Bard W24G1-A Installation Instructions Manual Download

Page: 1 / 67

Manual

2100-525A

Page

1 of 67

WG - SERIES

COMBINATION GAS/ELECTRIC

WALL-MOUNT

MODELS:

W24G1-A

W24G1-B

W24G1-C

W30G1-A

W30G1-B

W30G1-C

W36G1-A

W36G1-B

W36G1-C

W42G1-A

W42G1-B

W42G1-C

W48G1-A

W48G1-B

W48G1-C

W60G1-A

W60G1-B

W60G1-C

Manual No.:

2100-525A

Supersedes:

2100-525

File:

Volume III, Tab 20

Date:

04-07-10

Bard Manufacturing Company, Inc.
Bryan, Ohio 43506

Since 1914...Moving ahead just as planned.

WARNING

READ ALL INSTRUCTIONS CAREFULLY BEFORE
BEGINNING THE INSTALLATION.

THE INSTALLATION MUST COMPLY WITH THESE
INSTRUCTIONS AND THE REQUIREMENTS OF ALL
GOVERNING CODES AND ORDINANCES FOR THE
INSTALLATION LOCATION.

IT IS THE RESPONSIBILITY OF INSTALLER TO KNOW
AND UNDERSTAND ALL OF THESE REQUIREMENTS.

FAILURE TO DO SO COULD CREATE A HAZARD
RESULTING IN PROPERTY DAMAGE, BODILY INJURY,
OR DEATH.

INSTALLATION
INSTRUCTIONS

Summary of Contents for W24G1-A

Page 1: ...facturing Company Inc Bryan Ohio 43506 Since 1914 Moving ahead just as planned Copyright 2010 WARNING READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING THE INSTALLATION THE INSTALLATION MUST COMPLY WIT...

Page 2: ...7 Thermostats 21 18 Gas Supply Piping 26 19 Manifold Pressure Adjustment 27 20 Checking Gas Input Rate 27 28 21 Standard Orifice Sizing High Altitude Derate 29 22 Conversion of Gas Input BTUH From Hig...

Page 3: ...19 Sequence of Operation Electronic Blower Control 38 Figure 20 Furnace Control Board Blower Control 39 Figure 21 Fan Blade 48 Figure 22 Low NOx Insert 48 TABLES Table 1 Specifications W24 36G Models...

Page 4: ...3 Telephone 416 447 4044 COPYRIGHT JANUARY 2010 BARD MANUFACTURING COMPANY INC BRYAN OHIO 43506 USA Manufactured under the following U S patent numbers 5 485 878 5 002 116 These publications can help...

Page 5: ...l a i c r e m m o C P A 3 P V R C G W A 5 P V R C G W g n i t a l u d o M y l l u F r e z i m o n o c E 1 E A 3 M F I E G W A 5 M F I E G W t l o V 0 3 2 r o t a l i t n e V y r e v o c e R y g r e n...

Page 6: ...ntractors of America ACCA is an excellent guide to proper sizing Refer to Tables 10 11 12 13 14 and 15 in this Manual for maximum static pressure available for duct design AIR CONDITIONING MODULE OPTI...

Page 7: ...l o V 1 8 0 2 0 3 2 3 8 0 2 0 3 2 3 0 6 4 1 8 0 2 0 3 2 3 8 0 2 0 3 2 3 0 6 4 1 8 0 2 0 3 2 3 8 0 2 0 3 2 3 0 6 4 s p m A d a o L d e t a R 9 0 1 9 9 1 7 4 6 9 3 9 2 1 8 1 1 2 8 5 7 7 4 7 6 1 3 5 1 6...

Page 8: ...0 2 0 3 2 3 8 0 2 0 3 2 3 0 6 4 1 8 0 2 0 3 2 3 8 0 2 0 3 2 3 0 6 4 1 8 0 2 0 3 2 3 8 0 2 0 3 2 3 0 6 4 s p m A d a o L d e t a R 5 7 1 5 5 1 5 1 1 2 0 1 8 4 4 1 2 3 9 1 5 4 1 1 3 1 4 6 7 4 2 6 1 2 7...

Page 9: ...SERVICE FILTER AIR EXHAUST COMBUSTION VENT OPTION AIR INTAKE CONTROL FRONT HIGH VOLTAGE ENTRANCES UNIT A B C D E F G H I J K L M N O P Q R W24G W30G W36G 7 88 27 88 13 88 24 25 40 25 63 81 63 27 38 27...

Page 10: ...nd in the absence of specific recommendations from the local authority having jurisdiction equipment ratings shall be reduced as specified in Section 21 5 TRANSPORTATION DAMAGE All units are packed se...

Page 11: ...ible wall use a minimum of Figure 1 A dimension plus 2 inches and B dimension plus 2 inches See Figures 4 and 5 for details 3 Locate and mark lag bolt locations and bottom mounting bracket location 4...

Page 12: ...PTIONAL 12 FLANGE SCREWS UNIT SUPPORT 1 MIN NECCESSARY NO CLEARANCE SUPPLY AIR DUCT RETURN AIR DUCT CONTROL PANEL VESTIBULE DOOR WALL STRUCTURE OUTSIDE 1 CLEARANCE ON ALL FOUR SIDES OF SUPPLY AIR DUCT...

Page 13: ...Manual 2100 525A Page 13 of 67 FIGURE 2A MOUNTING INSTRUCTIONS FOR W42G W48G AND W60G...

Page 14: ...of one 1 inch clearance must be maintained between the supply air duct and combustible materials This is required for the first three 3 feet of ducting It is important to insure that the one 1 inch m...

Page 15: ...Manual 2100 525A Page 15 of 67 FIGURE 4 WALL MOUNTING INSTRUCTIONS FIGURE 5 WALL MOUNTING INSTRUCTIONS...

Page 16: ...Manual 2100 525A Page 16 of 67 FIGURE 6 COMMON WALL MOUNTING INSTALLATIONS...

Page 17: ...ed air from the condenser to recirculate to the condenser inlet TABLE 2 MINIMUM INSTALLATION CLEARANCES s l a i r e t a m e l b i t s u b m o c m o r f t c u D t e l t u O t e e f 3 t s r i f h c n i...

Page 18: ...ang The kit includes a stainless steel transition drain tee silicone sealant and drain tubing If unit is installed with vertical vent kit annually inspect the vent system and drain Replace any portion...

Page 19: ...nce spillage at the draft hood relief opening after 5 minutes of main burner operation Use the flame of a match or candle 6 After it has been determined that each appliance connected to the venting sy...

Page 20: ...r electrical ground could result in electric shock or fire 15 WIRING MAIN POWER Refer to unit rating plate for wire sizing information and maximum fuse or HACR type circuit breaker size Each outdoor u...

Page 21: ...equired TABLE 3 THERMOSTAT WIRE SIZE r e m r o f s n a r T A V A L F e g u a G e r i W m u m i x a M e c n a t s i D t e e F n I 5 5 3 2 e g u a g 0 2 e g u a g 8 1 e g u a g 6 1 e g u a g 4 1 e g u a...

Page 22: ...2774 Low Voltage Wiring No Ventilation Package 1 G Y Unit Control Panel G Block W1 E G W1 1 C A W2 E Y2 O F C O B R W2 Thermostat Subbase 2 1 2 SET SWITCH ON THERMOSTAT TO GAS OIL CONFIGURE THERMOSTAT...

Page 23: ...60 Thermostat MIS 2775 W2 C FOR HEAT COOL MUST INSTALL JUMPER FOR 8403 057 OR OTHER THERMOSTAT THAT DOES NOT 1 INSTALL IF YOU REQUIRE VENTILATION ANYTIME BLOWER IS ON B O B 2 MUST BE CONFIGURED 3 SET...

Page 24: ...Y2 R Thermostat Subbase Factory Installed Jumper W2 O B G RED WIRES Block R C W1 A W2 E Y2 Y1 FROM C 2 3 R PURPLE A W G THERMISTOR D YO ORANGE Y2 WGSEIFM 5 RED 1 BLACK BLUE PINK YELLOW 1 CONFIGURE THE...

Page 25: ...Manual 2100 525A Page 25 of 67 FIGURE 14 GAS PIPE CONNECTION W24G W36G W42G W60G...

Page 26: ...0 0 0 0 5 0 5 0 0 0 6 5 0 0 0 5 1 1 0 0 0 5 1 2 0 0 0 0 4 4 0 6 0 0 0 0 5 0 0 0 5 0 1 0 0 0 5 9 1 0 0 0 0 0 4 0 7 0 0 0 6 4 0 0 0 6 9 0 0 0 0 8 1 0 0 0 0 7 3 0 8 0 0 0 3 4 0 0 0 0 9 0 0 0 0 7 1 0 0 0...

Page 27: ...kits may be purchased from your local distributor 5 Slowly open equipment shut off valve in gas supply line just ahead of furnace Start furnace following Operating Instructions on front door 6 Slowly...

Page 28: ...the furnace gas input PROPANE LP GAS INPUT RATE 1 Make sure you have proper main burner orifices 2 Gas supply pressure must be between 11 and 13 inches W C for propane LP gas 3 Start furnace followin...

Page 29: ...5 7 0 6 0 0 5 7 6 6 0 8 8 5 0 4 3 5 6 2 6 8 6 5 0 8 1 3 6 8 1 9 4 5 0 2 0 1 6 0 6 4 3 5 0 0 4 9 5 8 8 4 2 5 0 2 3 8 5 3 7 2 1 5 0 7 9 6 5 4 4 5 0 5 0 6 1 6 5 2 7 5 9 4 0 8 0 5 5 5 6 9 8 4 5 0 4 4 5 4...

Page 30: ...F 0 0 0 0 1 o t 1 0 0 8 h c t i w S e r u s s e r P s e r i u q e R e g n a h C e c i f i r O d n a e g n a h C t n e t n o C U T B n o d e s a B U T B 0 5 2 0 2 r e n r u B r e P 9 4 7 0 0 7 0 6 2 0...

Page 31: ...r e d 0 1 l a n o i t p o l a n o i t p O d l e i F 0 1 d e t r e v n o C e t a r e D t a e H s a G e u l a V t F u C U T B o N t e e F 0 0 0 6 o t p U t p e c x E s e g n a h C t n e t n o C U T B r...

Page 32: ...y 2 feet from furnace Locate thermometer tip in center of plenum to insure proper temperature measurement 6 Place second thermometer in return air duct approximately 2 feet from furnace Locate thermom...

Page 33: ...ontactor will de energize immediately The lockout timer will go into a soft lockout and stay in soft lockout until the high pressure switch closes and the delay on make time has expired If the high pr...

Page 34: ...e DOM timing on power up and after power interruptions is equal to 2 minutes plus 10 of Delay on Break DOB setting 0 5 minute 30 seconds DOB 123 second DOM 1 0 minute 60 seconds DOB 126 second DOM 2 0...

Page 35: ...Manual 2100 525A Page 35 of 67 26 LIGHTING AND SHUTDOWN INSTRUCTIONS FIGURE 17 INSTRUCTION LABEL...

Page 36: ...ht on small mirror or an extension handle Remove the screws securing the inducer and collector box Now inspect the upper tubes of the heat exchanger Check the exterior of the heat exchanger and the in...

Page 37: ...sure the supply and return air flange sleeves or duct work are securely fastened to unit and physically sound d Supply and return grilles must be open and free from obstructions e Inspect to make sur...

Page 38: ...cle on and off until the condensing pressure remains above 180 PSIG LAC energizes the fan motor at 280 PSIG de energizes at 180 PSIG FIGURE 19 SEQUENCE OF OPERATION ELECTRONIC BLOWER CONTROL N O I T C...

Page 39: ...f it is desirable to have both HEAT COOL blower motor speed at the same speed install a jumper wire between HEAT and COOL terminals of the integrated furnace control board and place both unused motor...

Page 40: ...0 7 0 2 1 1 0 2 1 1 0 4 9 4 0 0 9 7 0 3 0 1 0 3 0 1 0 6 8 5 0 0 1 9 0 1 7 0 5 9 6 0 0 0 8 0 4 8 P S E s e h c n I H2 O E D O M G N I L O O C E D O M G N I T A E H d n a N A F L A U N A M l i o C t e W...

Page 41: ...3 0 1 0 9 1 1 0 3 0 1 0 6 8 5 0 0 5 0 1 0 1 9 0 9 0 1 0 5 9 0 9 0 1 0 5 9 6 0 0 4 9 0 8 9 0 8 9 0 4 8 P S E s e h c n I H2 O E D O M G N I L O O C E D O M G N I T A E H d n a N A F L A U N A M l i o C...

Page 42: ...1 0 3 0 1 0 9 1 1 0 3 0 1 0 6 8 5 0 0 5 0 1 0 9 0 1 0 5 9 0 9 0 1 0 5 9 6 0 0 4 9 0 8 9 0 8 9 0 4 8 P S E s e h c n I H2 O E D O M G N I L O O C E D O M G N I T A E H d n a N A F L A U N A M l i o C...

Page 43: ...3 1 1 0 3 4 1 0 3 1 1 P S E s e h c n I Hs O E D O M G N I L O O C N A F L A U N A M d n a E D O M G N I T A E H l i o C t e W U T B 0 0 0 0 0 1 t u p n I U T B 0 0 0 0 9 h g i H m u i d e M w o L h g...

Page 44: ...0 4 3 1 0 3 4 1 0 3 4 1 0 3 1 1 P S E s e h c n I Hs O E D O M G N I L O O C N A F L A U N A M d n a E D O M G N I T A E H l i o C t e W U T B 0 0 0 0 0 1 t u p n I U T B 0 0 0 0 9 h g i H m u i d e...

Page 45: ...3 1 0 3 4 1 0 3 4 1 0 3 1 1 P S E s e h c n I Hs O E D O M G N I L O O C N A F L A U N A M d n a E D O M G N I T A E H l i o C t e W U T B 0 0 0 0 0 1 t u p n I U T B 0 0 0 0 9 h g i H m u i d e M w...

Page 46: ...c e l e s e h t r o f e t a r e p o l l i w r e w o l b r i a t r o f m o c e h t e t a r e p o o t e u n i t n o c l l i w r e w o l b r i a t r o f m o c e h t n o i t a r e p o S T I N U Y T E F A...

Page 47: ...h g i H 8 2 1 5 6 2 0 3 1 0 9 2 2 3 1 4 1 3 5 3 1 9 3 3 7 3 1 4 6 3 9 3 1 8 8 3 2 4 1 3 1 4 4 4 1 8 3 4 6 4 1 6 6 4 7 4 1 5 9 4 9 4 1 4 2 5 0 5 1 2 5 5 2 5 1 1 8 5 3 5 1 0 1 6 B D g e d 5 8 B W g e d...

Page 48: ...3 W 5 2 1 G 2 4 W 5 7 1 G 8 4 W 5 7 1 G 0 6 W 5 7 1 TABLE 19 FAN BLADE DIMENSION FIGURE 21 FAN BLADE 36 LOW NOX BURNER ASSEMBLY N SUFFIX MODELS ONLY U S INSTALLATIONS ONLY NATURAL GAS MODELS ONLY Mod...

Page 49: ...0 4 9 5 C 1 G 0 3 W B 7 6 3 5 8 0 4 0 6 8 6 3 5 8 0 4 1 6 A 1 G 6 3 W B 6 4 1 5 8 0 4 6 5 7 4 1 5 8 0 4 7 5 B 1 G 6 3 W B 6 4 2 5 8 0 4 8 5 7 4 2 5 8 0 4 9 5 C 1 G 6 3 W B 7 6 3 5 8 0 4 0 6 8 6 3 5 8...

Page 50: ...OLTAGE BREAKER CIRCUIT LOW 11 CAPACITOR IF ANY ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE 16 WIRES CONNECT IF OPTION NOT USED PINK PINK L2 L1 BLUE BLUE BLUE 1 2 3 4 5 6 8 9 7 12 10 BLUE 11 B...

Page 51: ...Manual 2100 525A Page 51 of 67 W24G1 A 230 208 60 1...

Page 52: ...RE AS SUPPLIED WITH THE APPLIANCE MUST BE 16 WIRES CONNECT IF OPTION NOT USED PINK PINK L1 BLUE BLUE 1 2 3 4 5 6 8 9 7 12 10 11 BLUE BLUE L2 BLUE A L3 A BLUE PURPLE PURPLE NO C MV MV YELLOW YELLOW YEL...

Page 53: ...Manual 2100 525A Page 53 of 67 W24G1 B 230 208 60 3...

Page 54: ...CAPACITOR IF ANY ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE 16 WIRES CONNECT IF OPTION NOT USED PINK PINK BLUE BLUE BLUE 1 2 3 4 5 6 8 9 7 12 10 11 BLUE L3 L2 A A BLUE PURPLE PURPLE PURPLE N...

Page 55: ...Manual 2100 525A Page 55 of 67 W24G1 C 460 60 3...

Page 56: ...LTAGE STRIP 11 LOW CIRCUIT BREAKER CAPACITOR 21 LOW PRESSURE SWITCH IF ANY ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE 16 WIRES CONNECT IF OPTION NOT USED PINK PINK L1 BLUE BLUE BLUE 1 2 3 4...

Page 57: ...Manual 2100 525A Page 57 of 67 W30G1 A W36G1 A W42G1 A 230 208 60 1...

Page 58: ...NCE MUST BE 16 COMPRESSOR CONTROL Compressor PINK PINK L1 BLUE BLUE 1 2 3 4 5 6 8 9 7 12 10 11 BLUE BLUE BLUE L3 A L2 A BLUE PURPLE PURPLE C MV NO MV YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW BLACK YE...

Page 59: ...Manual 2100 525A Page 59 of 67 W30G1 B W36G1 B W42G1 B 230 208 60 3...

Page 60: ...IF ANY ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE 16 WIRES CONNECT IF OPTION NOT USED 4085 367 B PINK PINK 9 7 12 10 11 BLUE BLUE BLUE BLUE 1 2 3 4 5 6 8 L3 L2 A A BLUE PURPLE PURPLE PURPLE...

Page 61: ...Manual 2100 525A Page 61 of 67 W30G1 C W36G1 C W42G1 C 460 60 3...

Page 62: ...F AT LEAST 105 C EXCEPT THE IGNITION CABLE 13 STRIP VOLTAGE BREAKER CIRCUIT LOW 11 CAPACITOR IF ANY ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE 16 WIRES CONNECT IF OPTION NOT USED PINK PINK L...

Page 63: ...Manual 2100 525A Page 63 of 67 W48G1 A W60G1 A 230 208 60 1...

Page 64: ...PPLIED WITH THE APPLIANCE MUST BE 16 WIRES CONNECT IF OPTION NOT USED PINK PINK L1 BLUE BLUE 1 2 3 4 5 6 8 9 7 12 10 11 BLUE BLUE L2 BLUE A L3 A BLUE PURPLE PURPLE NO C MV MV YELLOW YELLOW YELLOW YELL...

Page 65: ...Manual 2100 525A Page 65 of 67 W48G1 B W60G1 B 230 208 60 3...

Page 66: ...ANY ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE 16 WIRES CONNECT IF OPTION NOT USED 4085 369 B PINK PINK BLUE BLUE 1 2 3 4 5 6 8 9 7 12 10 11 L3 BLUE BLUE L2 A A BLUE PURPLE PURPLE PURPLE C M...

Page 67: ...Manual 2100 525A Page 67 of 67 W48G1 C W60G1 C 460 60 3...

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