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EZ-SCREEN

LS Basic Safety Light Screen

Instruction Manual

Original Instructions
204120 Rev. A
4 January 2018

204120

Summary of Contents for SLLVE23-350

Page 2: ...ation Considerations 20 5 1 1 Calculating the Safety Distance Minimum Distance 20 5 1 2 Reducing or Eliminating Pass Through Hazards 22 5 1 3 Supplemental Safeguarding 23 5 1 4 Reset Switch Location 2...

Page 3: ...ecking for Sources of Electrical Noise 56 9 3 2 Check for Sources of Optical Noise 56 10 Maintenance 57 10 1 Cleaning 57 10 2 Warranty Service 57 10 3 Manufacturing Date 57 10 4 Disposal 57 11 Accesso...

Page 4: ...dition that could result in serious injury or death 1 2 Use of Warnings and Cautions The precautions and statements used throughout this document are indicated by alert symbols and must be followed fo...

Page 5: ...cations or update documentation at any time Specifications and product information in English supersede that which is provided in any other language For the most recent version of any documentation re...

Page 6: ...er Engineering Japan Cent Urban Building 305 3 23 15 Nishi Nakajima Yodogawa Ku Osaka 532 0011 Japan Phone 81 0 6 6309 0411 Website www bannerengineering com Email mail bannerengineering co jp Taiwan...

Page 7: ...NSI B11 15 Pipe Tube and Shape Bending Machines ANSI B11 16 Metal Powder Compacting Presses ANSI B11 17 Horizontal Extrusion Presses ANSI B11 18 Machinery and Machine Systems for the Processing of Coi...

Page 8: ...t in Respect to Approach Speeds of Parts of the Human Body ISO 14119 EN 1088 Interlocking Devices Associated with Guards Principles for Design and Selection EN 60204 1 Electrical Equipment of Machines...

Page 9: ...outputs turn Off These safety outputs are connected to the guarded machine s final switching devices FSDs that control the machine primary control elements MPCEs which immediately stop the motion of t...

Page 10: ...g and checkout procedures are not followed properly the EZ SCREEN LS Basic cannot provide the protection for which it was designed CAUTION Install System Only on Appropriate Applications Banner EZ SCR...

Page 11: ...cy The appropriate reset procedure The Diagnostic Display is used to diagnose causes of a Lockout condition See Troubleshooting on page 54 3 2 Components 3 2 1 Models An EZ SCREEN LS Basic System refe...

Page 12: ...RDLS 8 D DELS 11 E DELSE 81D or DELSE 51D 5 See Accessories on page 58 for additional cordsets interfacing solutions and accessories Models Table Table 2 EZ SCREEN LS Basic23 mm Resolution Models Emi...

Page 13: ...nitoring or no monitoring EDM is used when the EZ SCREEN LS Basic OSSD outputs directly control the MPCEs or other external devices This feature is only available with the 8 conductor models 3 3 3 Fau...

Page 14: ...e color for color wiring allows the emitter and receiver positions to be interchanged swapped without rewiring Figure 3 300 mm Pigtail with M12 Euro style QD Figure 4 RD Connection with 8 wire Flying...

Page 15: ...tor shows system status RUN mode ON or Lockout OFF 1 Digit Diagnostic Display indicates configuration or specific error conditions or the total number of blocked beams Bi color red green Alignment ind...

Page 16: ...vibration and shock tests according to IEC 61496 1 This includes vibration 10 cycles of 10 55 Hz at 0 35 mm 0 014 in single amplitude 0 70 mm peak to peak and shock of 10 g for 16 milliseconds 6 000...

Page 17: ...ht Immunity Totally immune to one Federal Signal Corp Fireball model FB2PST strobe 4 3 Emitter Specifications Emitter Elements Wavelength Infrared LEDs 850 nm at peak emission Fault Output Switching C...

Page 18: ...to Hole Length with Brackets In L3 mm Defined Area 5 mm SLL 350 355 mm 14 0 in 397 1 339 1 350 SLL 420 425 mm 16 7 in 466 6 408 6 420 SLL 630 634 mm 25 0 in 676 1 618 1 630 SLL 910 914 mm 36 0 in 955...

Page 19: ...Area 5 mm SLL 1190 1193 mm 47 0 in 1235 1 1177 1 1190 SLL 1260 1263 mm 49 7 in 1304 6 1246 6 1260 SLL 1330 1333 mm 52 5 in 1374 6 1316 6 1330 SLL 1540 1542 mm 60 7 in 1584 1 1526 1 1540 SLL 1820 1821...

Page 20: ...n Components Carefully The emitter and receiver must be positioned such that the hazard cannot be accessed by reaching over under around or through the sensing field Additional and supplemental guardi...

Page 21: ...ed distance due to the depth penetration factor as prescribed in OSHA 29CFR1910 217 and ANSI B11 19 for U S applications See Depth Penetration Factor Dpf table below or calculate using the formula in...

Page 22: ...evant devices and controls in your calculations If required each of the two Machine Primary Control Elements MPCE1 and MPCE2 must be capable of immediately stopping the dangerous machine motion regard...

Page 23: ...ht Curtain Screen Figure 9 An example of supplemental safeguarding Figure 9 on page 23 shows an example of supplemental safeguarding inside a robotic work cell The EZ SCREEN LS Basic in conjunction wi...

Page 24: ...arnings of machine start up 5 1 5 Adjacent Reflective Surfaces WARNING Avoid Installation Near Reflective Surfaces Avoid locating the sensing field near a reflective surface it could reflect sensing b...

Page 25: ...are On and the OSSDs are On Increasing the size of the test piece to block additional beams causes a blocked condition The size of the test piece required to do this determines the actual resolution U...

Page 26: ...r Orientation The emitter and receiver must be mounted parallel to each other and aligned in a common plane with both machine interface cable ends pointing in the same direction Never mount the emitte...

Page 27: ...er optical crosstalk may take place between the systems To minimize optical crosstalk alternate the positions of the emitters and receivers see Figure 14 on page 28 When three or more systems are inst...

Page 28: ...y outputs to a single device could result in serious injury or death WARNING Scan Code In situations where multiple systems are mounted closely together or where a secondary emitter is in view within...

Page 29: ...nuts supplied with the bracket kit or user supplied hardware Use the M5 hardware to mount the brackets to the light curtain use the M6 hardware to mount the brackets to the machine Brackets are desig...

Page 30: ...Remove the channel nuts from the EZLSA MBK 12 clamp and slide them into the side mounting channel A small piece of adhesive tape can be use to temporarily location the nuts within the channel 4 Positi...

Page 31: ...on page 65 for mounting bracket dimensions and the installation guide 5 2 5 Sensor Mounting and Mechanical Alignment Verify that The emitter and receiver are directly opposite each other Nothing is in...

Page 32: ...t the emitter and receiver are equal Both sensors are level plumb check both the side and face Defined area is square Check diagonal measurements if possible Diagonal A Diagonal B 5 2 6 Mounting Dimen...

Page 33: ...Center Mount Brackets Dimensions Figure 20 EZLSA MBK 12 Side Mount Brackets Dimensions Figure 21 EZLSA MBK 16 EZ SCREEN LS Basic Safety Light Screen www bannerengineering com Tel 763 544 3164 33...

Page 34: ...conduit See Cordsets on page 58 for selection of Banner supplied cables EZ SCREEN LS Basic is designed and manufactured to be highly resistant to electrical noise and to operate reliably in industria...

Page 35: ...tion In addition to providing similar cabling this wiring scheme is advantageous during installation wiring and troubleshooting Receiver Cordset 5 pin Do not connect any wires to the machine control c...

Page 36: ...er Lockout Condition the emitter Status indicator is single flashing red the receiver Status indicator is solid red and the receiver s 7 segment display reads CH1 A Receiver Lockout Condition the rece...

Page 37: ...ool can be used to assist or confirm alignment by providing a visible red dot along the sensor s optical axis Note If at any time the red Status indicator begins to flash steadily the System has enter...

Page 38: ...ble 7 Appropriate Test Pieces for Trip Test 23 mm Resolution Models 23 mm 0 91 in diameter STP 19 2 Verify that the System is in Run mode the Green Status indicator is On all Alignment indicators are...

Page 39: ...s on page 39 and FSD Interfacing Connections on page 40 as required by each individual application Lockout tagout procedures may be required refer to OSHA 1910 147 ANSI Z244 1 ISO 14118 or the appropr...

Page 40: ...ts are either single channel which is a series connection of at least two normally open contacts or dual channel which is a separate connection of two normally open contacts In either method the safet...

Page 41: ...status of the device This ensures that the normally open contacts used for controlling hazardous motion have a positive relationship with the normally closed monitoring contacts and can detect a failu...

Page 42: ...are any questions concerning retrofit installations contact Banner Engineering 6 4 5 Fault Output The current sourcing PNP solid state output 70 mA maximum is used for control functions that are not...

Page 43: ...Other interfacing modules and solutions are available see Accessories on page 58 and www bannerengineering com Note For interfacing modules or remotely located safety I O blocks where pin 5 of a 5 pin...

Page 44: ...ew S34 A2 S21 UM FA A S22 S12 13 14 DIP Switch Configuration 1 2 ON MSC1 K1A K2A L2 23 24 MSC2 K1B K2B 33 34 MSC3 K1C K2C L1 Machine Control Outputs A1 Machine Master Stop Control Elements 6A max 6A m...

Page 45: ...t split SO1a SO1b EDM IN2 24Vdc 0Vdc Dual Channel Safety Stop Circuit Single Channel Safety Stop Circuit 5 pin male Euro style face view Figure 32 Generic Wiring Diagram XS SC26 2 Safety Controller No...

Page 46: ...rcuit Dual Channel Safety Stop Circuit 1 Brown 7 Green Yellow 6 Blue 5 Black 4 White 8 Violet 3 Orange 2 Orange Black Scan Code 1 Not connected or connected to 0V dc as shown Scan Code 2 Connect to 24...

Page 47: ...EDM Fault Out FSD2 FSD1 Single Channel Safety Stop Circuit Dual Channel Safety Stop Circuit NOTE Do not exceed OSSD maximum load capacitance specification Figure 33 Generic Wiring Diagram 8 pin Recei...

Page 48: ...her interfacing modules and solutions available See the Banner Engineering catalog or website for more information Note See the IM T A module datasheet p n 62822 for complete installation instructions...

Page 49: ...er is in Lockout the display also momentarily indicates the scan code setting at power up or when changed Table 8 Emitter Status Indicator Operation Operating Status Status Indicator 7 Segment Diagnos...

Page 50: ...s aligned and receives the proper sync pattern it enters Run mode and begins scanning to determine the blocked or clear status of each beam No manual reset operation is required 7 3 2 Run Mode If any...

Page 51: ...gular basis as instructed in Checkout Procedures on page 52 Failure to correct such problems can result in an increased risk of harm Before the System is put back into service verify that the EZ SCREE...

Page 52: ...the safety system that includes the Banner device and the guarded machine until the defect or problem has been corrected Attempts to use the guarded machine under such conditions could result in serio...

Page 53: ...vidual to any hazard during the following checks WARNING Before Applying Power to the Machine Verify that the guarded area is clear of personnel and unwanted materials such as tools before applying po...

Page 54: ...ilures and Lockout conditions are indication of a problem and must be investigated immediately by a Qualified Person9 Attempts to continue to operate machinery by bypassing the Banner device or other...

Page 55: ...peration If the System fails the Daily Checkout procedure replace the receiver If the error continues check the ground connection pin 7 If the sensor has a good earth ground connection to pin 7 perfor...

Page 56: ...m nuisance Trips occur check the following Poor connection between the sensor and earth ground Optical interference from adjacent light screens or other photoelectrics Sensor input or output wires rou...

Page 57: ...ive by a Banner Applications Engineer they will advise you of Banner s RMA Return Merchandise Authorization procedure Important If instructed to return the device pack it with care Damage that occurs...

Page 58: ...of cordsets and directly connects to other devices with a 5 pin M12 QD MQDEC 4 SS M12 QD to M12 QD female male is used for connecting to devices that do not have earth ground on pin 5 of a 5 pin QD I...

Page 59: ...face view QDE 515D 4 5 m 15 ft Pin Color Emitter Function Receiver Function 1 Brown 24 V dc 24 V dc 2 White no connection OSSD2 3 Blue 0 V dc 0 V dc 4 Black no connection OSSD1 5 Gn Ye Gnd Chassis Gnd...

Page 60: ...4 6 m 15 ft DEE2R 825D 7 6 m 25 ft DEE2R 830D 9 1 m 30 ft DEE2R 850D 15 2 m 50 ft DEE2R 875D 22 9 m 75 ft DEE2R 8100D 30 5 m 100 ft DEE2R 5 D 5 pin M12 Euro style QD to M12 Euro style QD female male...

Page 61: ...LSE 1D cordsets to create or replace a 300 mm pigtail M12 Euro style quick disconnect models ending in P8 or P5 Model Length Banner Cordset Pinout Color Code DELSE 81D 0 3 m 1 ft Pin Color Emitter Fun...

Page 62: ...0 Typ 1 58 18 0 0 71 4 5 0 18 35 1 38 M12 x 1 5 Pin Splitter Cordsets Allows easy interconnection between an 5 pin receiver and 5 pin emitter and provides a single trunk cable for the optional interch...

Page 63: ...anically linked relay safety outputs for the EZ SCREEN LS Basic system with a 5 pin interconnect P5 or 8 pin interconnect P8 when a manual reset latch is required by the application See datasheet p n...

Page 64: ...Interface Modules IM T A interface modules provide forced guided mechanically linked relay safety outputs for the EZ SCREEN LS Basic System with an 8 pin interconnect with EDM function The IM T A int...

Page 65: ...n the back or the side of the sensor Includes one bracket and hardware Order two or three EZLSA MBK 16 brackets per sensor EZLSA MBK 20 Adapter brackets for mounting to engineered slotted aluminum fra...

Page 66: ...JUSTMENT outer bracket bracket assembly EZ SCREEN light screen clamp screw max torque 15 in lbs rotation position screw max torque 20 in lbs front front 58 0 2 28 12 5 0 49 74 0 2 91 55 0 2 17 55 0 2...

Page 67: ...hen they are protecting both the emitter and receiver Order one per sensor Sensor Model Lens Shield Model Sensor Model Lens Shield Model SLL 350 EZLS 350 SLL 1190 EZLS 1190 SLL 420 EZLS 420 SLL 1330 E...

Page 68: ...EZLSA TE 910 SLL 1680 EZLSA TE 1680 SLL 1120 EZLSA TE 1120 SLL 1820 EZLSA TE 1820 11 12 EZ LIGHTS for EZ SCREEN Provides clear 360 indication of the of the EZ SCREEN receiver s output status and rece...

Page 69: ...67 K50LRGX8PQ8 Polycarbonate housing 50 mm thermoplastic dome 30 mm base mount Fully encapsulated IP67 K80LRGX8PQ8 Polycarbonate housing 50 mm thermoplastic dome flat or DIN mount Encapsulated electro...

Page 70: ...g bracket accessories list Brackets may be inverted from the positions shown decreasing dimension L1 by 58 mm 2 3 in Mirror Model13 Defined Area Length Reflective Area Y Mounting 1 Mounting L2 SSM 200...

Page 71: ...Stand Height MSA S24 1 610 mm 24 in 483 mm 19 in 616 mm 24 25 in 4 M10 Bolt Pole 40 mm 1 58 Square Useable Stand Height Base 6 4 mm 0 25 MSA S42 1 1067 mm 42 in 940 mm 37 in 1073 mm 42 25 in MSA S66 1...

Page 72: ...condition occurs OSSD1 and OSSD2 outputs simultaneously turn off within the system response time Brake A mechanism for stopping slowing or preventing motion C Cascade Series connection or daisy chain...

Page 73: ...r no effect or a Lockout condition are permitted failures which cause an unsafe condition a failure to danger are not Banner safety products are extensively FMEA tested G Guarded Machine The machine w...

Page 74: ...when the object is removed from the defined area To re energize the outputs perform a proper manual reset Minimum Object Sensitivity MOS The minimum diameter object that a safety light screen system c...

Page 75: ...machine cycle runs to completion and the operator can then insert a new part and start another cycle The presence sensing device continually guards the machine Single break mode is used when the part...

Page 76: ...ied Test Piece An opaque object of sufficient size used to block a light beam to test the operation of a safety light screen system When inserted into the defined area and placed in front of a beam th...

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