Baileigh WP-1100 Operator'S Manual Download | Manualshive

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OPERATOR’S MANUAL

WELDING POSITIONER

MODEL: WP-1100

© 2020 Baileigh Industrial Holdings LLC

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or er

ror in this Operator’s Manual, resulting from accident,

negligence, or other occurrence.

Rev. 07/2020

Baileigh Industrial Holdings LLC

P.O. Box 531

Manitowoc, WI 54221-0531

Phone: 920.684.4990

Fax: 920.684.3944

[email protected]

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Summary of Contents for WP-1100

Page 1: ...DINGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occurrence Rev 07 2020 Baileigh Industrial Holdings LLC P O Box 531 Manitowoc WI 54221 0531 Phone 920 684 4990 Fax 920 684 3944 sales baileigh com ...

Page 2: ...AL SPECIFICATIONS 10 TECHNICAL SUPPORT 10 UNPACKING AND CHECKING CONTENTS 11 TRANSPORTING AND LIFTING 12 INSTALLATION 13 GETTING TO KNOW YOUR MACHINE 14 ASSEMBLY AND SET UP 16 ELECTRICAL 17 OPERATION 19 MATERIAL SELECTION 20 LUBRICATION AND MAINTENANCE 20 PARTS IDENTIFICATION DRAWING 21 Parts List 22 ELECTRICAL SCHEMATIC 23 TROUBLESHOOTING 24 ...

Page 3: ...en notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph Seller will not accept any responsibility for Goods returned without a RGA The original end user shall be responsible for all costs and expenses associated wi...

Page 4: ...remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall be liable to Seller for all costs and expenses associated therewith including Seller s actual attorney fees and costs Governing Law Venue This Agreement shall be construed and governed under the ...

Page 5: ... Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspection Also contact Baileigh Indu...

Page 6: ...azardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a situation which if not avoided could result in property damage IMPORTANT PLEASE READ THIS OPERATORS...

Page 7: ... ear muffs or earplugs to protect against objectionable or uncomfortable loud noises PROTECT SKIN Keep hands and body protected from the weld arc and hot sparks The heat from the weld arc is very intense and can pierce the skin resulting in serious burns Always wear gloves and suitable clothing DO NOT touch hot piece part without gloves FUMES AND GASES The welding process produces fumes and gases ...

Page 8: ...r doctor before operating this type of equipment Prolonged exposure to EMF may have other health effects which are not yet known CUTTING SPARKS A spark or piece of hot metal can fly out of the arc while welding Remove all flammable materials from the welding area Wear approved eye protection and proper hand and body protection Make sure the cutting tip is not grounded when sitting idle which could...

Page 9: ...eration of the product Using the machine with respect and caution will considerably lessen the possibility of personal injury However if normal safety precautions are overlooked or ignored personal injury to the operator may result Safety equipment such as guards hold downs safety glasses dust masks and hearing protection can reduce your potential for injury But even the best guard will not make u...

Page 10: ...arts DO NOT exceed the specified machine capacities 7 Dressing material edges Always chamfer and deburr all sharp edges 8 Do not force tool Your machine will do a better and safer job if used as intended DO NOT use inappropriate attachments in an attempt to exceed the machine s rated capacity 9 Use the right tool for the job DO NOT attempt to force a small tool or attachment to do the work of a la...

Page 11: ... out of reach of children 19 DO NOT operate machine if under the influence of alcohol or drugs Read warning labels on prescriptions If there is any doubt DO NOT operate the machine 20 Sparks and hot material from welding can easily go through small cracks and openings into adjacent areas 21 Do not weld where the atmosphere might contain flammable dust gas or liquid vapors such as from gasoline 22 ...

Page 12: ...ight Clockwise and counter clockwise table rotation Test Weld switch To be connected by customer s electrician TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For specific applic...

Page 13: ...mage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection Important This waxy coating is NOT a lubricant and will cause the machine to stick and lose performance as the coating continues to dry WARNING SUFFOCATION HAZARD Immediately discard any plas...

Page 14: ...bolts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine to the required position and lower gently to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines whe...

Page 15: ...sembly take note of the following precautions and suggestions Is the machine is bolted to the pallet Before attempting any of the assembly procedures remove all of the loose parts and hardware and unbolt the machine from the pallet LEVELING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any machine...

Page 16: ...ides power to rotate the table G Pinion Gear Drives the rotate gear H Rotate Gear Allows gearbox and table to pivot I Fuse Holder Holds 10A power fuse J Power Indicator Light Lights RED when power switch is turned on K TEST WELD Switch 2 position toggle switch L Power ON OFF Switch 2 position toggle power switch M Speed Adjust Knob Turning clockwise cw increases the rotation speed N FOR STOP REV S...

Page 17: ...15 15 G H O I J K L M N ...

Page 18: ...e positioner or over loading the gear train and motor Calculate the total weight of the piece part including all fixturing Note The WP 1100 has a load capacity of 1100 lbs 500 kg Locate the center of gravity of the piece part with all fixturing attached to the table Double check that all fixturing is securely attached to the table WARNING For your own safety DO NOT connect the machine to the power...

Page 19: ... indicated on the machine All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This machine is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged int...

Page 20: ...s listed below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cords should use a ground wire and plug pin Replace any damaged cords immediately Power cord connection 1 Turn the main switch on the control panel to the OFF position 2 Unwrap the power cord and r...

Page 21: ...wn and release the foot switch The table will continue rotating at the preset speed 3 To stop the table from rotating again press and release the foot switch The power indicator will light RED when the toggle switch is turned to the ON position The TEST WELD toggle turns the circuit on and off that controls your welding power unit The power unit connects to the terminal block as indicated by the a...

Page 22: ...ry Inspect foot pedal for proper operation Check for any broken wires loose connections or worn parts Note Proper maintenance can increase the life expectancy of your machine CAUTION It must be determined by the customer that materials being processed through the machine are NOT potentially hazardous to operator or personnel working nearby WARNING Make sure the electrical disconnect is OFF before ...

Page 23: ...21 21 PARTS IDENTIFICATION DRAWING ...

Page 24: ... Hand Wheel 8 Fixed Axis B 9 Gears M2 10 Side Panels 11 Table Plate Ø19 68 500mm 12 Sheet Metal A 13 Motor 95W DC90V 1800rpm Gear Reducer 5GU60KG 15 14 Sheet Metal B 15 Sheet Metal C 16 Sheet Metal D 17 Turbo Gear EMY 063 1 15 18 Fixed Axis A 19 Sheet Metal E 20 Control Box H Type WP450 750 1100 Weld Grounding Block and Cable Assembly not shown ...

Page 25: ...19 20 12 R2 14 5 6 P1 P2 P3 H M0 R2 13 15 25 R2 10 R1 R1 26 R2 AC1 AC2 A 11 POWER SWITCH 1 4 START MANU AUTO POWER LAMP 3 23 R4 22 R2 21 R3 R1 9 2 16 17 PCB R1 REV FWD OFF 28 27 EMI FILTER LOAD LINE 17 4 10W5RJ B203O CHOKE 110V 60HZ 10A 14V471K COIL L 20 1A4P 95 Watt DC 90V Fuse 10A 21 4 ...

Page 26: ...Replace indicator light Check and replace fuse Check power supply for 110V 60hz Table fails to turn Faulty foot switch Toggle switch in STOP position Speed adjustment knob set to zero Motor burned out Faulty circuit board Check and replace foot switch Select either FOR or REV Increase setting to 10 or more to see movement Replace motor Replace circuit board WARNING Make sure the electrical disconn...

Page 27: ...25 25 NOTES ...

Page 28: ...ITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL HOLDINGS LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGH CO UK ...

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