Bacharach Fyrite Tech 50 Instruction, Operation & Maintenance Download

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Fyrite

Tech

Model 50 & 60

Combustion Gas Analyzer

Instruction 24-9428

Operation & Maintenance

Rev. 4 – August 2005

Product Leadership • Training • Service • Reliability

Summary of Contents for Fyrite Tech 50

Page 1: ...Fyrite Tech Model 50 60 Combustion Gas Analyzer Instruction 24 9428 Operation Maintenance Rev 4 August 2005 Product Leadership Training Service Reliability...

Page 2: ...the Buyer shall be limited to those provided herein to the exclusion of any and all other remedies includ ing without limita tion incidental or consequen tial damages No agree ment varying or extendi...

Page 3: ...Date Setup Model 60 only 11 3 5 6 Year Setup Model 60 only 11 3 5 7 Selecting Printer Protocol Model 60 only 12 3 5 8 Exiting Setup 12 4 0 OPERATION 13 4 1 Performing a Test 13 4 1 1 Analyzer Turn On...

Page 4: ...CO2 Excess Air Screen 25 5 0 CALIBRATION MAINTENANCE 27 5 1 Entering the Calibration Mode and Testing the Display Segments 27 5 2 Ambient Temperature Calibration 28 5 3 Stack Thermocouple Channel Cali...

Page 5: ...Temperature Ambient Temperature Carbon Monoxide Calculations Combustion Efficiency Excess Air Carbon Dioxide CO air free Print Capability X X X X X X X X X X X X X X X The printer used with a Fyrite...

Page 6: ...Fyrite Tech Instruction 24 9428 iv Notes...

Page 7: ...l printer via an infrared port using either HP or IrDA protocol Fyrite Tech 50 Fyrite Tech 60 Measures Measures Oxygen O2 Oxygen O2 Stack temperature Stack temperature Ambient temperature Ambient temp...

Page 8: ...e current combustion test to an optional printer by pressing the HOLD button twice Pressing the HOLD button during a test will freeze all measured and calculated values at their current values Pressin...

Page 9: ...fficiency 0 1 to 99 9 Flue Gas CO2 content 0 0 to a fuel dependent maximum value in Flue Gas CO Air Free content Model 60 0 to 9 999 ppm Excess Air 0 to 400 Fuel Selection F1 thru F4 denotes the fuel...

Page 10: ...m whichever is greater Stack Temperature 4 F between 32 255 F 2 C between 0 124 C 6 F between 256 480 F 3 C between 125 249 C 8 F between 481 752 F 4 C between 250 400 C Ambient Temperature 4 F betwee...

Page 11: ...ent charge prior to each use Replace the batteries if the low battery symbol appears in the lower right corner of the screen To replace the bat teries 1 Remove battery cover from back of analyzer 2 Re...

Page 12: ...itting 2 Push the flue gas thermocouple into the T STACK jack Important DO NOT force thermocouple connector The con nection tabs are different sizes allowing the connector to fit in only one way Inspe...

Page 13: ...Instruction 24 9428 Fyrite Tech Figure 3 2 Connecting the Probe T STACK GAS THERMOCOUPLE PROBE STOP Optional WATER TRAP FILTER ASSEMBLY...

Page 14: ...elect Screen when held down for 2 seconds while in the Run Mode Sets up the analyzer to be placed into its Calibration Mode when held down with the analyzer OFF Used in conjunc tion with the I O butto...

Page 15: ...ing Setup 1 With the analyzer turned OFF press and hold down the HOLD button 2 Press the I O button 3 Release both buttons 4 The analyzer is now in its Setup Mode Refer to Sections 3 5 2 thru 3 5 7 fo...

Page 16: ...ent condi tions during start up A2 Auto Zero With the CO channel set to auto zero the CO sensor is zeroed to the ambient CO level during start up Important When using this mode the analyzer must be tu...

Page 17: ...ot already done enter Setup per Section 3 5 1 Repeatedly press ENTER until the first Date Setup Screen is displayed 2 Press the or button until the correct month is displayed 3 Press ENTER to change t...

Page 18: ...ction 3 5 1 Repeatedly press ENTER until one of the following screens is displayed 2 Press the or button to select the desired printer protocol 3 Press ENTER to move to next Setup Screen or press I O...

Page 19: ...robe is properly positioned turn ON the ana lyzer by pressing its I O button 3 Wait for the analyzer to complete its 60 second warm up period after which the Fuel Screen is displayed If errors were de...

Page 20: ...tip directly into the top of the fire tube below the diverter 80 Efficiency Fan Assist or Power Vented Combustion testing of fan assist or power vented furnaces boilers should be done through a hole...

Page 21: ...Instruction 24 9428 15 Fyrite Tech 90 Eff Condensing Furnace Boiler Atmospheric or Gravity Vented Boiler 80 Eff Fan Assist or Power Vented Furnace Boiler...

Page 22: ...es all readings and stops the pump The and buttons can now be used to scroll through the dis plays and view all test values at the moment the HOLD button was pressed Pressing ENTER restarts the pump a...

Page 23: ...Instruction 24 9428 17 Fyrite Tech Figure 4 1 Printer Alignment Sample Printout BACH AR AC H I NC F YR IT E TE CH A NA LY ZE R...

Page 24: ...r the analyzer has been purged with fresh air turn it OFF by pressing the I O button The unit will count down from 5 before turning OFF Press ing the ENTER button however will stop the count down and...

Page 25: ...yzer s internal components to become soaked in condensate for long periods of time Before each use inspect the filter element of the water trap filter as sembly Replace the filter if it looks dirty Wh...

Page 26: ...e Probe A rigid stainless steel probe with handle connected to a flexible hose with integral water trap filter can be used to draw a gas sample into the ana lyzer from the room grilles diffusers and f...

Page 27: ...Tech 50 Fuel Select F1 Natural Gas F2 Oil 2 F3 LPG F4 Kerosene O2 Ambient Air Temperature Stack Temperature Efficiency CO2 Excess Air Fuel Select F1 Natural Gas F2 Oil 2 F3 LPG F4 Kerosene CO O2 CO Ai...

Page 28: ...ayed after warm up or can be accessed from any Run Mode Screen by holding down the ENTER button for 2 seconds The Fuel Screen is where an operator chooses which fuel is to be used by the analyzer to c...

Page 29: ...cond delay 4 8 4 CO O2 Screen Model 60 only The CO display is the measured ppm amount of carbon monoxide present in the flue gas stream Note however that the amount of CO displayed may be diluted by s...

Page 30: ...h a 5 second delay 4 8 6 Ambient Air Temperature Screen The AMBIENT reading is the room temperature in either F or C as mea sured by a temperature sensor located inside the analyzer Note The combustio...

Page 31: ...eeze LIGHT Toggles backlight ON OFF I O Turns analyzer OFF with a 5 second delay 4 8 8 CO2 Excess Air Screen The CO2 reading is a calculation of the percentage of carbon dioxide that is being produced...

Page 32: ...etected carbon mon oxide level is above 50 ppm during the warm up cycle Note that if the CO channel is set up for manual calibration the analyzer does not auto zero the CO sensor during warm up and th...

Page 33: ...e analyzer turned OFF place the unit in fresh ambient air 2 Press and hold down the ENTER button and then press and release the I O button Observe that all LCD segments are turned ON 3 Release the ENT...

Page 34: ...ibration screen or hold down ENTER for 2 seconds to store the displayed value and enter the Run Mode or press the I O button to exit the Calibration Mode and turn OFF the analyzer without sav ing the...

Page 35: ...l Required Cylinder of 100 Nitrogen P N 9550 0049 Calibration Kit P N 24 7059 Procedure 1 With the analyzer sampling fresh air enter the Calibration Mode as described in Section 5 1 Then repeatedly pr...

Page 36: ...t P N 24 7059 If the analyzer will be primarily used for flue gas testing we suggest calibrating your Fyrite Tech 60 with 500 ppm CO calibration gas If the analyzer will be primarily used for ambient...

Page 37: ...isplayed value to match the CO concentration stamped on the gas cylinder 8 Press ENTER to store the new calibration values and move to the next calibration screen or hold down ENTER for 2 seconds to s...

Page 38: ...lter Element when dirty Material Required Filter Element P N 07 1644 Small Flat Blade Screwdriver Procedure 1 Pull apart the Water Trap Filter assembly see Figure 5 2 2 Pry apart the Filter Chamber Th...

Page 39: ...electrical connector from the circuit board Then push down twist counterclockwise and then pull the O2 sen sor out of its socket see Figure 5 3 Tip To obtain a better grip on the O2 sensor it may be n...

Page 40: ...laying it face down to the left of the body d Remove the battery connector from top of circuit board Then carefully remove the circuit board laying it face down in the top cover 2 Gently pull CO sens...

Page 41: ...move the circuit board laying it face down in the top cover 2 Remove the pump motor s electrical connector from the circuit board 3 Unscrew the pump s hold down clamp and remove it from the pump see F...

Page 42: ...Instruction 24 9428 36 Fyrite Tech Figure 5 3 Back Case Component Locations CO SENSOR GASKET OXYGEN SENSOR SOCKET PUMP HOLD DOWN CLAMP IN IN OUT OUT...

Page 43: ...Instruction 24 9428 37 Fyrite Tech Figure 5 4 CO Sensor Location CO SENSOR To BATTERY To OXYGEN SENSOR T STACK To PUMP RED WIRE RED WIRE RED WIRE...

Page 44: ...pack of 3 07 1644 6 2 Accessories STANDARD ACCESSORIES Battery AA Alkaline 204 0004 Instruction Manual 24 9428 Soft Carrying Case 24 1267 Quick Start Guide 24 9429 OPTIONAL ACCESSORIES Calibration Ki...

Page 45: ...p bacharach inc com Canada Bacharach of Canada Inc 250 Shields Court Unit 3 Markham Ontario L3R 9W7 Canada Phone 905 470 8985 Fax 905 470 8963 Email bachcan idirect com M xico Bacharach de M xico Play...

Page 46: ...Instruction 24 9428 40 Fyrite Tech Notes...

Page 47: ...Instruction 24 9428 41 Fyrite Tech Notes...

Page 48: ...Headquarters 621 Hunt Valley Circle New Kensington PA 15068 Ph 724 334 5000 Fax 724 334 5001 Toll Free 800 736 4666 Website www bacharach inc com E mail help bacharach inc com Printed in U S A...

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