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AW150BDS

Belt & Disc Sander

Code 107679

Original  Instructions

AT: 09/02/2022

BOOK VERSION: 03

Summary of Contents for 107679

Page 1: ...AW150BDS Belt Disc Sander Code 107679 Original Instructions AT 09 02 2022 BOOK VERSION 03 ...

Page 2: ...nland and complies with the relevant essential health and safety requirements 2006 42 EC 2014 30 EU EN ISO 12100 2010 EN 62841 1 2015 AfPS GS 2014 01 declares that the machinery described This machine complies with the following directives EU Declaration of Conformity EN 55014 1 2017 A11 EN 55014 2 2015 IEC 61000 3 2 2019 EN 61000 3 3 2013 A1 Signed Andrew Parkhouse Operations Director Date 28 04 ...

Page 3: ... C D E NOTE Please read the Instruction Manual prior to using your new machine as well as the operating procedures for your new machine there are numerous hints and tips to help you to use the machine safely and to maintain its efficiency and prolong its life Keep this instruction manual readily accessible for any others who may also be required to use the machine ...

Page 4: ...plug fitted with 10 amp fuse Inspect the cable and plug to ensure that neither are damaged Repair if necessary by a suitably qualified person Do not use when or where it is liable to get wet Workplace Do not use 230V a c powered tools anywhere within a site area that is flooded Keep machine clean Leave machine unplugged until work is about to commence Always disconnect by pulling on the plug body ...

Page 5: ...nying sharp flapping edges Always offer the work piece to the belt disc so that the motion carries the work against the restraining surface i e the work stop or the table use the left hand side of the disc DO NOT press too heavily against the sanding surface all this will do is slow the sander down Remember sanders work by removing small particles of material quickly and heavy pressure works adver...

Page 6: ...s Mount the linisher guard assembly E Slide the table B mounting bar into the machined hole and tighten the grub screw using the supplied Hex key Using a square adjust the table until its perpendicular with the sanding disc Reset the pointer to ZERO by loosening clamping screw 7 B E Clamping star knob ...

Page 7: ...sition to utilise the worktable B See instruction below for setting up the linisher Loosen the two clamping Hex screws holding the linisher in the horizontal position and raise the linisher to the vertical position Slide the mitre fence D onto the table place a square against the fence disc and adjust until square Reset the pointer to Zero Check the table is level and adjust by loosening the caphe...

Page 8: ...guard E clamping Hex screws and place the guard safely to one side Replace the two Hex screws washers to the side of the linisher Transfer the work table B from the disc function mount ing to the linisher s mounting hole and secure in position Setup the table as described earlier see the following steps 1 6mm clearance required 9 ...

Page 9: ...elt again continue until the belt runs down the centre of the linisher s table Turn the tracking wheel towards you to manoeuvre the belt to the left Turn the tracking wheel away from you to manoeuvre the belt to the right Belt tracking down the centre of the linisher DO NOT make large adjustments and remember the belt may take time to react to your alteration Little by little is a good maxim to ob...

Page 10: ... B Mitre fence pointer A scale B and clamping knob C Linisher guard Linisher abrasive belt Belt tracking wheel Belt tensioning lever 63mm dust extraction outlet Worktable Mitre fence Clamping star knob Worktable tilt assembly Sanding disc NVR ON OFF control switch A A B B C ...

Page 11: ...LLUSTRATION AND PARTS DESCRIPTION 11 Mitre fence and Hex key storage holders Clamping Hex bolts access holes for linisher assembly Drive belt cover Work bench mounting hole Linisher s stop levelling bolt ...

Page 12: ...ith worktable Three function positions Linisher function utilising the linisher s guard as a work support Disc function A set at 90 degrees Disc function B set at 45 degrees Worktable adjusting Hex bolt 63mm dust extraction outlet Linisher guard Workstop can be used as a work support when the linisher is in the vertical position A B ...

Page 13: ...TOOLS ARE CLEARED AWAY FROMTHEWORK AREA Connect your extraction hose to the sander s outlet Give the machine a quick burst check i e quick ON OFF to ensure everything is O K If everything is satisfactory the Sander is ready for use 63mm CONNECTTHE SANDERTOTHE MAINS SUPPLY DISCONNECTTHE SANDER FROM THE MAINS SUPPLY BEFORE CONTINUING Sanding Disc 2 3 1 Remove the worktable B and place safely aside R...

Page 14: ...r a glove to firmly press the abrasive to the disc plate the application will be reinforced by a gentle sanding action across the face when you first use the new sanding disc Re assemble the sander CONNECTTHE SANDERTOTHE MAINS SUPPLY AND CONTINUE WITH OPERATION Linisher Belt DISCONNECTTHE SANDER FROM THE MAINS SUPPLY BEFORE CONTINUING 1 Loosen the two clamping Hex screws holding the linisher and r...

Page 15: ...f the arrows should point to the drive drum of the sander Release the belt tension by lifting up the tensioning lever NOTE If you are using an old belt and the arrow markings have worn off check the direction of travel see diagram below Belt underlay Belt overlay Glue joint NOTE Before sliding on the new belt check there is no dust or resin build up on the drums or at the edges of the linisher cle...

Page 16: ...belt over the drums making sure the arrows on the belt are pointing down towards the drive drum Centre the belt and lower the tension lever to re tension the linisher belt Replace the rear guard Idler drum Drive drum 11 Give the machine a quick burst check i e quick ON OFF to ensure everything is O K If everything is satisfactory continue with operation CLEAR ALLTOOLS AWAY FROM THEWORK AREA CONNEC...

Page 17: ...in build up Inspect the sanding disc for signs of wear and tear and replace if necessarily Re assemble the sander WEAR A DUST MASK EYE PROTECTIONWHEN CLEANINGYOUR SANDER Remove the linisher s guard E or worktable B and clean any dust or resin build up inspect the sanding belt for signs of wear and tear and replace if necessary Re assemble the sander 3 B E Linisher Drive BeltTension If you notice t...

Page 18: ... if enough tension has been applied Disconnect the sander from the mains supply Check the belt tension if required adjust the drive belt tensioning grub screw and locking nut using the Hex key C and spanner see image 4 5 Turn the grub screw clockwise to push the motor down or anti clockwise to decrease the tension DON T OVERTENSIONTHE BELT WHICH CAN CAUSETHE MOTOR TO OVERLOAD Lock nut Grub screw 1...

Page 19: ... sander Contact us on 03332 406406 4 Contact us on 03332 406406 Customer service enquires cs axminstertools com Servicing parts technical support technicalsupport axminstertools com Machine slows down while sanding 1 Applying too much pressure to workpiece 1 Apply less pressure to sanding surface Wood burns while sanding 1 Sanding disc belt is worn 2 Excessive pressure being applied to workpiece 1...

Page 20: ...EXPLODED DIAGRAMS LISTS 20 ...

Page 21: ...her 1 32 Flat washer φ6 3 33 Adjustment knob 1 34 Phillips screw spring washer M5 x 25 3 35 Joint lever 1 36 Spring 1 37 Support 1 38 Support cover 1 39 Philips screw M5 x 25 2 40 Pin 5 x 10 1 41 Tension knob 1 42 Sleeve 1 43 Pin 1 6 x 10 1 44 Tension pole 1 45 Phillips screw tooth washer big flat washer M5 x 16 1 46 Spring washer φ6 4 47 Philips screw M5X8 3 48 Bearing cap 1 49 Philips screw flat...

Page 22: ... Tooth washer M6 x 16 1 91 Disc 1 92 Rubber foot 5 93 Dust hood 1 94 Wave washer φ40 1 95 Mitre gauge knob 1 96 Mitre gauge pointer 1 97 Wire connection box cover 1 98 Mitre gauge 1 99 Protect plate 1 100 Mitre gauge rod 1 101 Disc hook 1 102 Disc paper 1 103 Wrench clip 1 104 Mitre gauge clip 1 105 Philips screw 4 106 Hex nut M4 1 107 Philips screw M4 x 12 1 108 Base plate 1 109 Motor support 1 1...

Page 23: ...WIRING DIAGRAM 23 ...

Page 24: ...ears For more information visit axminstertools com 3years Axminster Tools Axminster Devon EX13 5PH axminstertools com The packaging is suitable for recycling Please dispose of it in a responsible manner Do not dispose of electric tools together with household waste material By law they must be collected and recycled separately EU Countries Only ...

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