Axminster Trade AT254LTS Original Instructions Manual Download

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AT254LTS
254mm Table Saw

Code 105573

Original Instructions

AT&M: 01/05/2019

BOOK REF : 106214

Summary of Contents for AT254LTS

Page 1: ...AT254LTS 254mmTable Saw Code 105573 Original Instructions AT M 01 05 2019 BOOK REF 106214 ...

Page 2: ...Ltd at 01 Building No 68 Suyuan Road Jiangning Economic Technological Development Zone Nanjing 211100 China Mainland and complies with the relevant essential health and safety requirements 2006 42 EC 2014 35 EU EN 1870 19 2013 EN 60204 1 2006 A1 AC declares that the machinery described This machine complies with the following directives EU Declaration of Conformity 06 42 EC Annex I 05 2006 Signed ...

Page 3: ...N 3 PRODUCT SPECIFICATIONS 13 SECTION 4 FEATURE IDENTIFICATION 14 SECTION 5 UNPACKING INVENTORY 15 SECTION 6 ASSEMBLY 16 SECTION 7 ADJUSTMENTS 21 SECTION 8 OPERATIONS 24 SECTION 9 SAFETY ACCESSORIES 26 SECTION 10 MAINTENANCE 27 SECTION 11 TROUBLE SHOOTING GUIDE 28 SECTION 12 WIRING DIAGRAM 29 SECTION 13 PARTS LIST 30 SECTION 14 WARRANTY INFORMATION 40 ...

Page 4: ...y grounded and connected to the power supply 3 KEEP WORK AREA SAFETY Keep work area clean and well lit Cluttered or dark areas invite accidents 4 KEEP CHILDREN AND BYSTANDERS AWAY WHILE OPERATING THE MACHIE Distractions can cause you to lose control All visitors should be kept safe distance from work area 5 MAKE WORKSHOP CHILD PROOF Untrained operators have a higher risk of being hurt or killed On...

Page 5: ...re further use of the tool a guard or other parts that are damaged should be carefully checked to ensure that they will operate properly and perform their intended function Check for alignment of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other parts that are damaged should be properly repaired or replaced 21 NEVER LEAVE MACHINE RUNNIN...

Page 6: ...how that most common accidents among table saw users can be linked to kickback Kickback is typically defined as the high speed expulsion of stock from the table saw toward its operator In addition to the danger of the operator or others in the area being struck by the flying stock it is often the case that the operator s hands are pulled into the blade during kickback The protection of people agai...

Page 7: ...n doubts about correctness of technique contact a responsible person WARNING Safety is the most important consideration in the operation of this equipment The following instructions must be followed at all times Do not neglect practicing of regular inspections in tune with ser vice manual instructions Check up and make sure that nothing troublesome occurs on the machine After finishing of work adj...

Page 8: ...hine by towing off the plug form socket Herewith you avoid an occasional starting of machine by chance by another else person A qualified person must practice maintenance works on electric parts The machine is not disconnected from voltage when it gets stopped Stop always the machine and disconnect the machine by towing off the plug form socket Do not clean the machine or its peripheral system if ...

Page 9: ... injury danger menaces at an improper rotating direction of saw band wheel Special Safety Warnings for Band Saw 1 Always allow the band saw blade to stop before removing scrap pieces from table 2 Always keep hands and fingers away from the blade 3 Never attempt to saw stock that does not have a flat surface unless a suitable support is used 4 Always hold material firmly and feed it into the blade ...

Page 10: ...ate of the machine For the detailed information see following name plate sample b intended use of the machine including reasonably foreseeable misuse which includes working without the saw blade guard or the protective device for grooving in the protective position 1 take precautions to reduce the hazard of inhalation of harmful dusts e g wearing a dust mask 2 wear ear protection to prevent hearin...

Page 11: ...ade t adequate general or localised lighting shall be provided w during use the saw benches shall be connected to an external chip and dust extraction system NOTE External chip and dust extraction equipment with fixed installations are dealt with in EN 12779 2004 A1 2009 x instruction that the dust extraction equipment is to be switched on before commencing machining 2 when the machine is not in u...

Page 12: ...is cabinet hybrid saw can cause electrical shock particularly when used in damp locations To avoid shock or fire if the power cord is worn or damaged in anyway have it replaced immediately Not all outlets are properly grounded If you are not sure if your outlet is properly grounded have it checked by a qualified electrician Extension Cords If an extension cord is necessary make sure the cord ratin...

Page 13: ...hickness 1 6 2 4mm Required Blade Kerf Thickness 2 6 3 2mm Maximum Width Of Dado 20mm Blade Tilt Left 0 45 Arbor Size 30mm Arbor Speed 3850 RPM Arbor Bearings Sealed And Permanently Lubricated Cutting Capacity Maximum Depth Of Cut At 90 76mm Maximum Depth Of Cut At 45 53mm Maximum Rip To Right Of Blade Standard 795mm Maximum Rip To Left Of Blade 43mm Table Information Floor To Table Height 867mm M...

Page 14: ... 5 Rear rail 6 Right Hand Extension Table 7 Front rail 8 Scale 9 Front Rail Tube 10 Fence Lock Handle 11 Blade Tilt Handwheel 12 Blade Height Handwheel 13 Handwheel Lock knob 14 Table Tilt Scale 15 On Off Switch 16 Motor cover 17 4 Dust Port REMINDER THE CONFIGURATION HERE IS FOR REFERENCE ONLY SPECIFICATIONS ARE SUBJECT TO THE ACTUAL PRODUCT ...

Page 15: ...ain components shipped each model A Main Table Saw Unit 1 B Right Hand Extenion Table 1 C Motor Cover 1 D Riving Knife 1 E Blade Guard Assembly 1 F Push Stick 1 G Miter Gauge 1 H Hex Wrench Set 2 5 8 1 I Arobr Flange 1 Main Table Saw Unit Side Extension Table J Wrench 13 27mm 1 K Dado Table Insert 1 L Hand Wheel 2 M Rear Rail 1 N Front Rail Tube 1 O Fence Assembly 1 P Front Rail 1 Q Rear Outfeed T...

Page 16: ... straightedge across the extension wings and main table to make sure that the table surface is flat 3 If the outside end of extension wings tilts down or up use a strip of masking tape to shim the extension wing up or down See Figure 3 and Figure 4 Note Inspect the extension wings and main table mating surfaces for burrs or foreign materials that may inhibit assembly The mating edges of the wings ...

Page 17: ...Hex bolts and washers to the underside of the front fence rail 5 Fit the support leg to the rear of the out feed table using M8 bolts nuts and washers 6 Offer up the rear outfeed table to the rear rail aligning with the threaded holes from underneath 7 Insert the 5mm Hex socket bolts with washers from underneath tighten securely 8 Install the RH side extension table between the front and rear rail...

Page 18: ... set the fence parallel to the blade 10 Use this adjustment to set the fence rail parallel to the main table There is an access hole in the top of the fence for the hex key 11 The rip fence can be mounted in two ways loosen the three hand knobs on the rear of the fence slide the rail off the three plates and re fit to suit the task 18 ...

Page 19: ...igure 6 Note The cam foot must contacts the cam on the fence lock handle before you place the fence on the rail otherwise the fence will not lock onto the rail tube Miter Gauge Slide the miter gauge into the T slot on the left hand side of the blade See Figure 7 Figure 6 Fence Installed On Rail Figure 7 Miter Gauge Attached ...

Page 20: ...n changing the saw blade Checking Fence Parallelism Sliding the fence along the rails if it drags across the table then adjust the rear rail foot See Figure 11 to raise the fence off of the table just enough so that the gap between the fence and the table is even from front to back Slide the fence up against the right hand edge of the miter slot and lock it in place Examine how the fence line up w...

Page 21: ...uts See Figure 14 2 Adjust the extension table through using a long straightedge so it is flat both flush and parallel with the main table and extension wings then tighten the fasteners See Figure 15 Blade Guard Riving Knife 1 Remove the insert pull the knurled knob out See Figure 16 and rotate it forward so it engages the upper bracket 2 Push the blade guard Spreader or Riving Knife all the way d...

Page 22: ...ignment Zone shown in Figure 19 and will be parallel with the blade The Riving Knife works the same way as the spreader on the blade guard assembly It is a metal plate that prevents the newly cut workpiece from pinching the backside of the blade and causing kickback The key difference between the spreader and the riving knife is that the riving knife mounts below the blade s highest point of rotat...

Page 23: ...ecessary 2 Llock lever pressure can be adjusted by loosening the front lock nuts B and adjusting the set screws C the same amount make sure the fence remains parallel with the table T slot Retighten lock nuts 3 To set the fence perpendicular to the table place a square on the table and against the side of the fence loosen the top lock nuts D and adjust the setscrews E until the fence is perpendicu...

Page 24: ...be adjusted Proceed to Step 6 If the blade tip measurement is the same on both sides go to Step 7 6 To adjust the table loosen the four cap screws in the table mounting locations See Figure 28 and slightly tap the table in the needed direction Repeat Steps 2 5 until the blade and miter slot are parallel 7 Tighten the table mounting cap screws with Hex Wrench alternating manner See Figure 28 Figure...

Page 25: ... then tighten the Cap Screw 4 check V belt tension as Figure 31 5 Close the motor cover Miter Gauge Adjustments 1 Slide the miter gauge into the T slot on the table 2 Loosen the miter gauge lock knob pull out the positive stop knob then pivot the miter gauge body to 90 so the stop knob springs into position 3 Check the Miter Gauge 90 stop on miter gauge If the square touches the miter body and the...

Page 26: ...work a little sideways shift to move the work slightly away from the saw blade Never pick up any short length of free work from the table while the saw is running A smart operator never touches a cut off piece unless it is at least a foot long When using the miter gauge the workpiece must be held firmly and advanced smoothly at a slow rate If the workpiece is not held firmly it can vibrate causing...

Page 27: ...ints tenoning grooving ect The cutters are heavily swaged and must be arranged so that this heavy portion falls in the gullet of the outside blades Figure 37 Sample Dado Blade Installing A Dado Blade 1 DISCONNECT THE SAW FROM POWER 2 Remove the table insert the blade guard assembly or riving knife and the saw blade 3 Attach and adjust the dado blade system according to the dado blade manufacturer ...

Page 28: ...blade otherwise pushing the workpiece against or behind the blade will increase the risk of kickback see Figure 40 Figure 40 Using Push Stick Push Blocks When used correctly a push block reduces the risk of injury by keeping hands away from the blade while cutting In the event of an accident a push block often takes the damage that would have otherwise happened to hands or fingers Using A Push Blo...

Page 29: ... top that is slick and allows rust rings to be easily wiped from the surface Important also is the fact that talcum powder will not stain wood or mar finishes as wax pickup does Clean the motor housing with compressed air Wipe down the fence rails with a dry silicon lubricant Periodic Keep the inside of the cabinet and trunnion area clean Check for excessive play in the tilting and raising mechani...

Page 30: ...ped wood Select another piece of wood Material Binds On Splitter Splitter not aligned correctly with blade kerf Check and align splitter with blade kerf Saw Makes Unsatisfactory Cuts Dull blade Replace blade Blade mounted backwards Turn blade around Gum or pitch on blade Remove blade and clean with serpentine and steel wool Incorrect blade for work being done Change the blade Gum or pitch on table...

Page 31: ...r Capacitor YG Wt Yl Yl Yl Yl Yl 40UF 450VAC 200 240UF 250VAC N N Be ON OFF SWITCH 13 23 14 24 KEDU KJD17B 16A 220 240V Load Line Line Load KEDU RB2 Ie 13A Ue 250v CE TUV N N N N N N Be Be Be Be Be YG YG YG 250V 16A WIRING DIAGRAM COLOR KEY Bk Black Rd Red Wt White Gn Green Yl Yellow ...

Page 32: ... 32 Please Save This Manual For Future Reference PARTS LIST Table Saw Body Breakdown ...

Page 33: ... Nut 8mm 9 Motor Cover 26 Angle Scale 10 Tooth Washer 6mm 27 Lock Nut 3mm 11 Knob M6 1 28 1 Upper Hinge 12 Riveted Nut 6x15mm 28 2 Lower Hinge 13 Hex Bolt M8 X 25 29 Flat Head Screw M3x 12 14 Flat Washer W 8mm 30 Strain Relief 15 Lock Washer 8mm 31 DADO Insert 16 Cap Screw M8 X 25 41 Set Screw M5x 8 17 Cabinet 42 Flat Washer 6mm 18 Cover Plate 43 Button Head Screw M6x 12 19 Hex Nut 5mm 44 Dust Hoo...

Page 34: ...8 135 141 142 125 144 145 146 147 146 149 150 151 152 153 154 155 156 157 159 108 160 158 148 162 161 164 167 166 165 163 133 104 143 132 123 174 174 175 176 175 177 135 178 108 197 179 180 182 181 183 184 185 186 187 188 192 191 190 189 180 188 187 186 102 194 195 193 120 119 169 170 172 120 120 104 143 104 131 122 122 123 196 124 107 108 109 115 173 103 123 200 103 199 119 120 198 201 203 115 20...

Page 35: ...123 Hex Nut M8 175 Internal Retaining Ring 24 124 Height Limit Block 176 Tilt Leadscrew Nut 125 Lock Nut M8 177 Tilt Leadscrew Base 126 Motor Mount 178 Roll Pin 4x16 127 Arbor Bushing 179 Tilt Leadscrew 128 Bearing 6203 2rs 180 Roll Pin 4x 20 129 Key 5 X 5 X 15 181 Flat Washer 12mm 130 Arbor 182 Bearing Washer 131 Flat Washer 8mm 183 External Retaining Ring 12 132 Front Trunnion 184 Beveled Bushin...

Page 36: ...REW M3 5 X 19 228 FLAT WASHER 4M 222 POWER SWITCH KEDU KJD17B 230V 229 CLAMP ON TERMINAL RING 222 1 PADDLE SWITCH LOCKOUT PIN 231 SWITCH BRACKET 223 SWITCH BOX 232 TAP SCREW M3 5 X 10 224 CIRCUIT BREAKER 16A 220V 233 STRAIN RELIEF TYPE 3 M18 1 5 225 CIRCUIT BREAKER NUT M10 1 5 235 POWER CORD 14G 3W 72 6 20P 226 PHLP HD SCR M4 8 X 8 236 MOTOR CORD 14G 3W 32 227 LOCK WASHER 4MM ...

Page 37: ...Please Save This Manual For Future Reference 37 Blade Guard Breakdown 303 304 305 306 307 308 309 322 323 324 311 312 315 302 301 310 325 326 331 332 333 334 335 335 336 ...

Page 38: ...Guard Support 2 323 Shoulder Screw M6 5x10 304 Stepped Nut M4 324 Right Guard 305 Vacuum Cleaner 325 Tap Screw M2 9x9 5 306 Left Guard 326 Riving Knife 307 Tap Screw M3 5x16 331 Hose Support Arm 308 Spring Clamp 332 Hex Nut M6 1 309 Dust Outlet Port 333 Flat Washer 6mm 310 Warning Label 334 Wing Nut M6 1 311 Button Head Screw M4x10 335 Hose Connector 1 1 2 312 Side Guard 336 Dust Hose 94 x1 1 2 ...

Page 39: ...422 Flat Washer 6mm 407 Miter Body Pivot Pin 423 Lock Washer 6mm 408 Miter Gauge Body 424 Lock Lever M6 409 Miter Stop Pin Knob 425 Flip Stop Bracket 410 Miter Stop Pin Block 426 Lock Lever M6 411 Compression Spring 427 Flip Stop Pivot Pin 412 Miter Stop Pin 428 Flip Stop 413 Button Head Screw M4x 10 429 Lock Nut 6mm 414 Pointer miter Gauge 430 Teflon Flat Washer 8mm 415 Flat Washer 4mm 431 Teflon...

Page 40: ... Glide Pad 512 Lock Nut 10mm 502 Hex Nut 12mm 513 Button Head Screw M5x 8 503 Set Screw M12x 15 514 Flat Washer 5mm 504 Set Screw M12x10 515 Ruler X Ray Film 505 Hex Bolt M6x40 519 Fence Insert 506 Cam Plate 520 Set Screw M12x 30 507 Lock Nut 6mm 521 Aluminum Guide Plate 508 Hex Bolt M10x45 522 Fence Body 509 Cam 523 Guide Bolt 510 Magnet 524 Flat Washer 6mm 511 Fence Lock Knob 525 Star Knob Bolt ...

Page 41: ... 609 609 616 604 616 609 PART DESCRIPTION PART DESCRIPTION 601 End Cap 610 Lock Washer 8mm 602 Guide Tube 611 Hex Nut 8mm 603 Front Rail 612 Rear Rail 604 Scale 613 Cap Screw M10x25 605 Flat Washer 6mm 615 Flat Washer 10mm 606 Lock Washer 6mm 616 Cap Screw M8x35 607 Cap Screw M6x16 623 Leg 608 Flat Head Screw M8x35 626 Extension Board 609 Flat Washer 8mm 627 After the bedplate ...

Page 42: ...ased at retail and that each product is free from defects in materials Warranty does not apply to defects due directly or indirectly to misuse abuse normal wear and tear negligence or accidents repairs done by an unauthorized service center alterations and lack of maintenance we shall in no event be liable for death injuries to persons or property or for incidental special or consequential damages...

Page 43: ......

Page 44: ...together with household waste material By law they must be collected and recycled separately EU Countries Only The Axminster guarantee is available on Craft Trade Engineer AirTools CNCTechnology Series machines Buy with confidence from Axminster So sure are we of the quality we cover all parts and labour free of charge for three years For more information visit axminster co uk 3years ...

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