Aussie BUSHMAN 7710.8.641 Assembly And Use Manual Download

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LP Gas Grill

Assembly and Use Manual for:

Bushman

For Customer Service, call 1-800-251-7558 or visit our web site at www.aussiegrills.com

FOR OUTDOOR HOUSEHOLD USE ONLY. NOT FOR COMMERCIAL USE.

• Failure to follow these instructions could result in fire or explosion which could cause death,

serious personal injury, or property damage.

• Read and follow instructions carefully before assembly or use.
• Do not use this product for any other purpose than which it is intended.
• These instructions must be kept with the user.

SAVE THESE INSTRUCTIONS

If you smell gas:

1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the

appliance and immediately call your gas
supplier or your fire department.

1. Do not store or use gasoline or other

flammable liquids or vapors in the vicinity

of this or any other appliance.

2. An LP cylinder not connected for use shall

not be stored in the vicinity of this or any
other appliance.

Deluxe

Bushman

Deluxe

For use with models:
7710.8.641
7710S8.641

Summary of Contents for BUSHMAN 7710.8.641

Page 1: ...his product for any other purpose than which it is intended These instructions must be kept with the user SAVE THESE INSTRUCTIONS If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 1 Do not store or use gasoline or other flammable liquids or vapors in...

Page 2: ...liquids I IMPORTANT SAFEGUARDS 2 II Assembly Instructions 5 Step 1 Assemble Wheel Leg 5 Step 2 Assemble Fixed Leg 5 Step 3 Assemble Cart 6 Step 4 Attach Flavor Activator Pins Grease Cup Hanger Burner Heat Shield 7 Step 5 Attach Bowl to Cart 8 Step 6 Attach Control Panel 9 Step 7 Attach Igniter Wire 9 Step 8 Mounting Hood Bowl Hinges 10 Step 9 Attach Hood 11 Step 10 Attach Hood Handle Handle Shield...

Page 3: ...are or disconnected LP cylinder under or near this LP gas grill 17 Check the LP gas grill for gas leaks and burner obstructions before each use WARNING Do not use a flame to check for gas leaks See Before Using Your LP Gas Grill section of this manual for correct leak test procedures A clogged burner tube can lead to a fire beneath grill 18 DANGER If you see smell or hear the hiss of escaping gas ...

Page 4: ...re it outdoors out of the reach of children 38 Never leave an LP cylinder inside a vehicle which may become overheated by the sun 39 Never lean your body over the LP gas grill when lighting it or while it is in use or hot 40 Do not attempt to disconnect move or alter any gas fittings while your LP gas grill is in operation 41 Your LP gas grill should be cleaned on a regular basis Refer to Care and...

Page 5: ... using 2 M6 x 50mm screws Assemble Cylinder Block Wire to fixed leg using 2 ST 4 0 x 15mm screws Cylinder Slide Lock Cylinder Slide Bracket Screw M6 x 15mm 4 pcs Wing Bolt M6 2 pcs Screw M6 x 50mm 2 pcs Screw ST 4 0 x 15mm 2 pcs Orient Leg Notice two holes to the front Notice Orient holes closer to this edge Notice orient holes closer to this edge Cylinder Block Wire Cart Brace Assemble wheels and...

Page 6: ...r Brace to wheel leg and fixed leg using 4 M6 x 35mm Screws and 4 M6 Nuts Assemble the 2 Cart Braces to the wheel leg and fixed leg using 4 M6 x 50 mm Screws Screw M6 x 35mm 4 pcs Nut M6 4 pcs Screw M6 x 50mm 4 pcs Rear Brace Cart Brace ...

Page 7: ... Hanger into bowl 3 Insert Burner Venturi tubes down through holes in bottom of grill bowl toward front of grill Also insert igniter wire through hole in bottom of bowl From underside of bowl insert 2 ST 4 0 x 10mm screws into burner mounting holes and tighten 4 Thread grease cup holder through center hole of heat shield and secure heat shield to bottom of bowl as shown using 1 ST 4 0 x 10mm Screw...

Page 8: ...ke sure heat shield is resting on top of cylinder slide bracket Secure heat shield to cylinder slide bracket using 2 M4 x 10mm Screws and Wing Nuts Screw M6 x 45mm 4 pcs Fiber Washer 4 pcs Bowl Spacer 4 pcs Nut M6 4 pcs Cylinder Slide Bracket Heat Shield Screw M4 x 10mm 2 pcs Wing Nut M4 2 pcs Fiber Washer Bowl Spacer ...

Page 9: ...ab on rear of Igniter Button NOTE Be sure to route electrode wire away from hot areas of the grill Confirm the valve is inserted into the burner venturi Valve Venturi Valve Insert valve tips on back of control panel into burner venturi Secure control panel to cart using 4 M6 x 50mm Screws and 4 M6 Nuts Screw M6 x 50mm 4 pcs Nut M6 4 pcs ...

Page 10: ...wl Hinge and Fiber Washer and into hole in back side of Grill Bowl as shown Install M6 Washer and secure with M6 Nut See Photos 3 4 below Repeat for remaining holes to secure two Bowl Hinges NOTE DO NOT Overtighten mounting screws You could crack the porcelain grill coating Hood Bowl Hinge 2 pcs Fiber Washer 8 pcs Bolt M6 X 15 8 pcs Nut M6 8 pcs Hood Hinge 2 pcs Bowl Hood Photo 1 Photo 2 Photo 4 W...

Page 11: ...abs and insert Hinge Pins from outside Secure each Hinge Pin with Cotter Pin as shown Close Hood and check assembly to make sure that the hood and bowl fit properly together Adjust hood by loosening the Hinge Bolts and retightening Hinge Pin 2 pcs Cotter Pin 2 pcs ...

Page 12: ...grill coating Hood Handle 1 pc Bolt M5 X 10 2 pcs Hood Shield 1Pc Step 11 Insert Flavor Activator 12 Place Flavor Activator onto Flavor Activator Mounting Studs STEP 12 Insert Cooking Grid Place Cooking Grid onto ledge in bowl Step 13 Insert Warming Rack Position warming rack as shown Insert legs 1 and 2 in holes on right side of bowl and hood respectively While holding leg 3 insert leg 4 into hol...

Page 13: ...er side table simply grasp the front and rear of the side table lift upward and pull slightly away from the grill The table can then be pivoted down until it con tacts the cart legs Reverse the process to begin using the side table Attach privacy panel to back side of front legs using 1 M6 x 15mm screw on the upper left pre installed in Step 1 and also secures the Cylinder Slide Bracket See inset ...

Page 14: ...ide lock onto collar of cylinder and tighten wing bolts Make sure bottom of cylinder sits in notches on cylinder support This helps prevent cylinder movement 4 Remove the protective cap from the cylinder valve Align regulator with cylinder valve Make sure regulator hose is not near or con tacting any hot surfaces 5 Insert nipple of regulator into the cylinder nozzle opening Hand tighten coupling n...

Page 15: ...e 20 lb maximum Do not ask the propane supplier to over fill the cylinder If you obtain LP gas through a cylinder exchange dealer make sure you are getting a safe and adequate O P D cylinder Use only a licensed LP gas cylinder dealer Keep children away from LP gas cylinder at all times Do not use store or transport the LP gas cylinder where it would be exposed to high temperatures The relief valve...

Page 16: ...der a surface that can catch fire Carefully read the Important Safeguards section of this manual pages 2 through 4 Make sure you follow and understand all instructions and warnings If you have any questions regarding these pages call 1 800 251 7558 and ask for a Customer Service Representative This installation must conform with local codes or in the absence of local codes with either the National...

Page 17: ...rning the handle clockwise A If leak appears at either end of hose and regulator assembly retighten the connection at the leak but do not overtighten Note Only hand tighten at coupling nut Repeat Leak Test B If the leak is coming from the LP gas cylinder from the valves at the control knobs or if the leak cannot be stopped do not use the grill Call Customer Service at 1 800 251 7558 11 Turn all co...

Page 18: ...ld be pre heated before every cooking session The hood should be closed during preheating WARNING If a burner goes out during the cooking cycle turn all knobs to the off position and close the valve on the LP cylinder Open hood and wait five minutes before attempting to relight the grill Preparation Before Cooking Lighting the Grill Using Igniter 18 1 Open hood 4 Push in Igniter to light Open Hood...

Page 19: ...epeat all of the above manual lighting procedures If the grill still fails to light see the Troubleshooting page 5 Check to make sure that the burner is lit 6 Light the remaining half of the burner by turning the control knob counter clockwise Your grill has a crossover ignition system that allows the burner to light each side successively 7 If burner does not light repeat Step 3 The burner should...

Page 20: ...n off cooking residue thus making cleaning easier How to turn off your LP gas grill 1 When you have finished using your grill turn the grill Control Knobs clockwise to the Off position 2 Turn off the gas at the LP cylinder valve by turning the handle clockwise until it stops 3 Wait until the grill is cool before closing the grill hood and putting on the cover WARNING Never store an LP gas cylinder...

Page 21: ...injury to the operator This is known as a flashback In order to prevent flashbacks the burner s should be removed from the grill and cleaned periodically especially if the grill has been stored for an extended period of time SPIDER ALERT Control Panel Burner Valve Spider Webs or Nest Inside Venturi Tube Venturi Tube Should you notice that you burner s are getting hard to light or the flame is not ...

Page 22: ...l to cool before handling parts or cleaning Do not use aerosols or store flammable liquids or materials near this gas grill Periodically check and tighten all nuts bolts and screws Never store an LP gas cylinder indoors empty or filled If storing the gas grill indoors disconnect the LP gas cylinder and store it outdoors out of the reach of children Never leave an LP gas cylinder inside a vehicle w...

Page 23: ... M6 8 HARDWARE LIST Key Description Qty 1 Hood 1 2 Handle Shield 1 3 Hood Handle 1 4 Warming Rack 1 5 Cooking Grid 1 6 Flavor Activator 1 7 Main Burner 1 8 Electrode Collector Assm 1 9 Hood Hinge Assm 2 10 Bowl 1 11 Cylinder Heat Shield 1 12 Rear Brace 1 13 Wheel Leg 1 14 Grease Cup Hanger 1 15 Fixed Leg with caps 1 16 Side Table 2 17 Control Panel 1 18 Valve Hose Regulator Assm 1 19 Control Knob ...

Page 24: ...orrectly or tighten cou pling nut Replace cylinder if seal is damaged See Leak Test and Connecting Regulator to LP Cylinder sections Flashback fire in or around ven turi tubes Clogged or blocked venturi tube If you can safely reach the control panel turn control knobs to OFF then close LP cylinder valve Clean burner and venturi tubes See How To Clean Burners Section Regulator Coupling nut is not f...

Page 25: ...n regulator Regulator Coupling nut is not fully connected to LP cylinder Obstructions in burners See re assembly after cleaning in Care and Maintenance Take LP gas cylinder to licensed LP gas supplier to be refilled Tighten coupling nut by hand about one half to three quarters turn Do not use tools See How to Clean the Burners in Care and Maintenance Burners will not light using a match Turn contr...

Page 26: ...e regulator to vibrate making a humming or whistling sound IMPORTANT NOTICE This Gas Grill must be used with a LP Gas Cylinder equipped with an OPD Overfill Prevention Device This is a secondary device to prevent the overfill of your LP Gas cylinder The proper methods for the filling of your LP Gas cylinder are by weight or volume as described in NFPA 58 Please make sure your filling station fills...

Page 27: ...27 This page intentionally left blank ...

Page 28: ...st of any inconvenience or property damage due to failure of the product and does not cover damage due to misuse abuse accident damage arising out of transporta tion of the product damage incurred through commercial use or failure to perform normal and routine maintenance LIABILITY FOR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGES ARE EXPRESSLY EXCLUDED BY THIS WARRANTY ANY APPLICABLE IMPLIED WARRA...

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