AUMA AUMATIC ACExC 01.2 Operation Instructions Manual Download

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Control

Parallel

Profibus DP

→

Modbus

Foundation Fieldbus

Part-turn actuators

SGExC 05.1 – SGExC 12.1

Control unit: electromechanic

with actuator controls

AUMATIC ACExC 01.2 Intrusive

Assembly, operation, commissioning

Operation instructions

Summary of Contents for AUMATIC ACExC 01.2

Page 1: ...Profibus DP Modbus Foundation Fieldbus Part turn actuators SGExC 05 1 SGExC 12 1 Control unit electromechanic with actuator controls AUMATIC ACExC 01 2 Intrusive Assembly operation commissioning Opera...

Page 2: ...cation 6 1 3 Warnings and notes 7 1 4 References and symbols 8 2 Identification 8 2 1 Name plate 9 2 2 Short description 11 3 Transport storage and packaging 11 3 1 Transport 11 3 2 Storage 11 3 3 Pac...

Page 3: ...cording to NAMUR recommendation 41 7 3 Mechanical position indicator running indication 42 7 4 Indication lights 43 8 Signals 43 8 1 Status signals via output contacts digital outputs 43 8 1 1 Assignm...

Page 4: ...tenance 67 11 4 Disposal and recycling 68 12 Technical data 68 12 1 Features and functions of actuator 70 12 2 Features and functions of actuator controls 73 12 3 Modbus interface 74 12 4 Service cond...

Page 5: ...g occupational health and safety Work performed in potentially explosive atmospheres is subject to special regulations which have to be observed The end user or contractor of the plant are responsible...

Page 6: ...iability can be assumed for inappropriate or unintended use Observance of these operation instructions is considered as part of the device s designated use Information These operation instructions are...

Page 7: ...D valve closed Symbol for OPEN valve open Important information before the next step This symbol indicates what is required for the next step or what has to be prepared or observed Via the menu to par...

Page 8: ...dditional plate e g KKS plate Power Plant Classification System 5 Explosion protection approval plate Data for identification Figure 2 Actuator name plate 1 Type and size of actuator 2 Commission numb...

Page 9: ...orque to the valve for less than one full revolution It need not be capable of withstanding thrust AUMA part turn actuators are driven by an electric motor A handwheel is provided for manual operation...

Page 10: ...ng is performed via the controls actuator and controls housings do not have to be opened For this purpose the actuator is equipped with an MWG magnetic limit and torque transmitter also supplying anal...

Page 11: ...nd dirt Apply suitable corrosion protection agent to uncoated surfaces Damage on display caused by temperatures below permissible level The AUMATIC actuator controls must NOT be stored below 30 C Long...

Page 12: ...cap nut 1 and pull out ball handle 2 2 Insert ball handle 2 in correct position and fasten with cap nut 1 3 After ball handle fitting remove label from handwheel 4 3 Part turn actuator to valve mount...

Page 13: ...ing position is end position OPEN 2 Thoroughly degrease mounting faces of the mounting flange 3 Apply a small quantity of grease to the valve shaft 2 4 Place coupling 1 onto valve shaft 2 and secure a...

Page 14: ...2 4 4 Mounting positions of local controls The mounting position of the local controls is selected according to the order If after mounting the actuator to the valve or the gearbox on site the local c...

Page 15: ...of damage to electronic components Earth both operators and devices 1 Loosen screws and remove the local controls 2 Check whether O ring is in good condition correctly insert O ring 3 Turn local contr...

Page 16: ...e motor refer to electrical data sheet plus the current consumption of the controls Table 3 Current consumption controls Max current consumption Mains voltage 30 10 Permissible variation of the mains...

Page 17: ...e range of 80 C For connecting cables exposed to UV radiation outdoor installation use UV resistant cables Bus cables Only cables complying with the recommendations of EIA 485 specifications should be...

Page 18: ...x e approval and of size suitable for connection cables The enclosure protection IP stated on the name plate is only ensured if suita ble cable glands are used Example Name plate shows enclosure prote...

Page 19: ...shock Connect all protective earth conductors Connect PE connection to external protective earth conductor of connecting cables Start running the device only after having connected the protective ear...

Page 20: ...utput XK Terminal assignment according to wiring diagram customer connection Channel 1 Terminals 31 32 and 33 34 Channel 2 Terminals 35 36 and 37 38 AUMA redundancy I or II Figure 15 Terminal assignme...

Page 21: ...inals 31 33 and 32 34 standard 2 2 For AUMA redundancy I or II Connect termination resistor for channel 2 through linking the terminals 35 37 and 36 38 5 2 4 Terminal compartment close Figure 16 Plug...

Page 22: ...type of protection Ex d flameproof enclosure Hereby the flameproof interior compartment of the actuator Ex d remains closed 2 Insert cable glands with Ex e approval and suitable for connection cables...

Page 23: ...ive earth conductors Connect PE connection to external protective earth conductor of connecting cables Start running the device only after having connected the protective earth con ductor 4 Tighten pr...

Page 24: ...utput XK Terminal assignment according to wiring diagram customer connection Channel 1 Terminals 31 32 and 33 34 Channel 2 Terminals 35 36 and 37 38 AUMA redundancy I or II Figure 21 Terminal assignme...

Page 25: ...2 For AUMA redundancy I or II Connect termination resistor for channel 2 through linking the terminals 35 37 and 36 38 5 3 4 Terminal compartment close Figure 22 Plug socket connector left KES right...

Page 26: ...rsions with potentiometer in the actuator are not suitable We recommend AUMA cable sets LSW8 KES or LSW9 KP If the AUMA cable set is not used Use suitable flexible and screened connecting cables When...

Page 27: ...5 4 3 Protection cover Protection cover for plug compartment when plug is removed The open terminal compartment can be closed using a protective cover not illustrated 27 SGExC 05 1 SGExC 12 1 Control...

Page 28: ...Engage manual operation by pulling the handwheel Information Turning the handwheel during motor operation extends or reduces the operating time depending on the direction of rotation 6 1 2 Manual oper...

Page 29: ...ton 3 Information OPEN CLOSE operation commands can be given either in push to run or in self retaining operation mode In self retaining mode the actuator runs to the defined end position after pressi...

Page 30: ...s Change screen selection Up 1 Change values Enter figures from 0 to 9 Change screen selection Down 2 Change values Enter figures from 0 to 9 Confirm selection Ok 3 Save Save Enter Edit menu Edit Disp...

Page 31: ...essing C Direct display via ID When entering the ID within the main menu screens can be displayed directly without clicking through Figure 34 Direct display example Display indicates in the bottom row...

Page 32: ...2 Press Up to select a higher user level and press Ok to confirm Display shows Password 0 3 Use push buttons Up Down to select figures 0 to 9 4 Confirm first digit of password via push button Ok 5 Rep...

Page 33: ...ndicates Change passwords For user 4 example 8 Select next user level via push buttons Up Down or cancel the process via Esc 6 5 Language in the display The AUMATIC display is multilingual 6 5 1 Langu...

Page 34: ...Up Down resulting in the following significati ons black triangle current setting white triangle selection not saved yet 11 Confirm selection via Save The display changes to the new language The new...

Page 35: ...ase wait Figure 40 Self test The language selection menu follows the startup menu Startup menu The current firmware version is displayed during the startup procedure Figure 41 Startup menu with firmwa...

Page 36: ...to fade in the navigation support 7 2 1 Feedback indications from actuator and valve Display indications depend on the actuator version Valve position S0001 This indication is only available if a posi...

Page 37: ...peration commands S0003 The display S0003 indicates active operation commands like e g Operation in direction CLOSE or in direc tion OPEN the actual value E2 as bargraph indication and as value betwee...

Page 38: ...ls along the pivot point axis Stepping mode Pivot point intermediate position with operation profile Symbol End of stepping mode Pivot point without reaction Start of stepping mode in direction CLOSE...

Page 39: ...3 Warnings For further information please also refer to Corrective action Not ready REMOTE S0006 The S0006 display shows indications of the Not ready REMOTE group If such an indication has occurred th...

Page 40: ...also refer to Corrective action Function check S0009 The S0009 indication shows function check indications according to NAMUR recommendation NE 107 If an indication has occurred via the function chec...

Page 41: ...ation please also refer to Corrective action 7 3 Mechanical position indicator running indication Mechanical position indicator Continuously indicates the valve position For a swing angle of 90 the in...

Page 42: ...dications can be assigned to LEDs 1 5 Device configuration M0053 Local controls M0159 Indication light 1 left M0093 Indication light 2 M0094 Indication light 3 M0095 Indication light 4 M0096 Indicat l...

Page 43: ...UT 4 Selector sw REMOTE Signal DOUT 5 Torque fault CLOSE Signal DOUT 6 Torque fault OPEN 8 1 2 Encoding of outputs The output signals DOUT 1 6 can be set either to high active or low active High activ...

Page 44: ...set by suitably qualified personnel only Set end stops to ensure that they are NOT reached during normal operation Information The setting sequence depends on the valve Recommendations for butterfly v...

Page 45: ...f the four screws 1 are fastened Unfasten the screws 1 with approx 3 turns 2 Move valve to end position OPEN with handwheel Check whether end stop nut 2 rotates simultaneously Otherwise Turn end stop...

Page 46: ...n end stop nut 2 counterclockwise Do not exceed dimension A max A max mm Type 22 SGExC 05 1 22 SGExC 07 1 17 SGExC 10 1 23 SGExC 12 1 3 2 Move valve manually to the desired end position OPEN 3 3 Turn...

Page 47: ...to main menu and indicates Display Select parameter 3 Select parameter either click via the menu to parameter or via direct display press and enter ID M0086 or M0087 Display indicates End position CLO...

Page 48: ...Monitoring time M0781 Default values MD1 slave address 247 MD2 slave address 247 Baud rate Auto Parity stop Bit Even 1 stop bit Monitoring time 15 seconds Information Parameter MD2 slave address is o...

Page 49: ...Torque switching set Once the set torque is reached the torque switches will be tripped overload protection of the valve Information The torque switches may also trip during manual operation Valve dam...

Page 50: ...n CLOSE 12 5 da Nm 125 Nm for direction OPEN 9 7 Limit switching set The limit switching records the travel When reaching the preset position switches are operated Figure 71 Setting elements for limit...

Page 51: ...ction 4 Press down and turn setting spindle 4 with screw driver in direction of the arrow and observe the pointer 5 While a ratchet click is felt and heard the pointer 5 moves 90 every time 5 If the p...

Page 52: ...in direction OPEN to desired intermediate position 2 If you override the tripping point inadvertently Move valve in opposite direction and approach intermediate position again in direction OPEN always...

Page 53: ...t limit switching 4 If the end position setting is correct and no options e g potentiometer position transmitter are available Close switch compartment 9 9 3 Reference operation position feedback perf...

Page 54: ...e actual position value measured by the potentiometer travel sensor it generates a current signal between 0 20 mA or 4 20 mA Table 10 Technical data RWG 4020 3 or 4 wire system Wiring 9th position E o...

Page 55: ...1 Place indicator disc on shaft 2 Move valve to end position CLOSED 3 Turn lower indicator disc until symbol CLOSED is in alignment with the mark on the cover 4 Move actuator to end position OPEN 5 H...

Page 56: ...itch compartment 6 Fasten screws 2 evenly crosswise 9 14 Operating time set For part turn actuators with 1 phase AC motors the operating time can be adjusted Table 11 Operating time setting for 90 Ope...

Page 57: ...er work on the device 1 Unfasten motor cover 1 2 Set required operating time via potentiometer 2 3 Clean sealing faces of motor cover and housing 4 Apply a thin film of non acidic grease e g petroleum...

Page 58: ...ns 1 and 2 are used for manual operation of the switches 1 Turn test button 1 in direction of the TSC arrow Torque switch CLOSED trips 2 Turn test button 2 in direction of the TSO arrow Torque switch...

Page 59: ...Collective signal 10 Indication according to NAMUR recommenda tion NE 107 Actuator function failure output signals are invalid Failure S0011 Table 14 Warnings and Out of specification Remedy Descripti...

Page 60: ...RS 485 format error incorrect bit s Wrn FOC Check repair FO cables Warning FO cable system reserve reached critical or permissible Rx receive level Wrn FO cable budget Fit FO cable connection Warning...

Page 61: ...lt no reaction Table 16 Not ready REMOTE and Function check collective signal 04 Remedy Description cause Indication on display Check operation commands send one operation command only Set parameter P...

Page 62: ...o 1 5 kW Thyristor units for motor power up to 3 0 kW Thyristor units for motor power up to 5 5 kW F3 Internal 24 V DC supply AUMA art no F3 G fuse according to IEC 60127 2 III 5 x 20 mm Size K006 106...

Page 63: ...he power supply unit has measurement points solder pins allowing to perform a resistance continuity measurement Measuring points Verifying MTP1 MTP2 F1 MTP3 MTP4 F2 MTP5 MTP6 F3 MTP7 MTP8 F4 2 To repl...

Page 64: ...s illuminated Status indication S0007 displays a fault The fault Thermoswitch is displayed when selecting Details The motor has to cool down before the operation can be resumed Depending on the parame...

Page 65: ...have to be checked for correct tightness and sealing Respect torques according to manufacturer s details Check fastening screws between actuator and gearbox valve for tightness If required fasten scr...

Page 66: ...intervals After 3 years at the latest for Ex certified products Lubrication In the factory the gear housing is filled with grease Change of grease or re lubrication will be required in case of lubric...

Page 67: ...ecked All cable and motor protection components have to be checked If defects impairing the safety are detected during maintenance repair measures have to be initiated without delay Any kind of surfac...

Page 68: ...to DIN 44082 Option Thermoswitches NC Motor protection Yes Self locking Standard 80 to 110 adjustable between min and max values Option 30 40 40 55 55 80 110 160 160 230 or 230 320 Swing angle Counter...

Page 69: ...Technical data for limit and torque switches 2 x 106 starts Mechanical lifetime Silver plated contacts 30 V AC DC U min 250 V AC DC U max 20 mA I min 5 A at 250 V resistive load 3 A at 250 V inductiv...

Page 70: ...voltage category The controls are designed for the rated motor power refer to motor name plate Rated power Standard Reversing contactors mechanically and electrically interlocked for motor power up to...

Page 71: ...m internal voltage supply Voltage output Redundant line topology with universal redundancy behaviour according to AUMA redundancy I or II Redundant loop topology in combination with the SIMA Master St...

Page 72: ...bling the operation commands OPEN or CLOSE via fieldbus interface Failure functions options Standard Torque monitoring Valve overload protection adjustable results in switching off and generates fault...

Page 73: ...RESET EMERGENCY operation command enable LOCAL Interlock OPEN CLOSE Process representation output command signals End position OPEN CLOSED Actual position value Actual torque value1 Selector switch in...

Page 74: ...17 11Hex Return Slave Busy Count 00 18 12Hex Return Character Overrun Count Supported fieldbus functions 12 4 Service conditions Any position Mounting position Approved for indoor and outdoor installa...

Page 75: ...1 SG 15 000 SG 12 1 10 000 Lifetime Refer to separate technical data Weight 12 5 Accessories AUMATIC mounted separately from the actuator including plug socket connector Connecting cables on request R...

Page 76: ...parts 13 1 Part turn actuators SGExC 05 1 SGExC 12 1 via plug socket connector with screw type terminals KP KPH 76 SGExC 05 1 SGExC 12 1 Control unit electromechanic Spare parts ACExC 01 2 Intrusive M...

Page 77: ...01 3 Washer for power terminal 501 4 Sub assembly Pin carrier without pins 502 0 Sub assembly Pin for controls 505 0 Sub assembly Pin for motor 506 0 Sub assembly Plug cover 507 0 Coupling 525 0 Sub a...

Page 78: ...13 2 Actuator controls AUMATIC ACExC 01 2 with plug socket connector and screw type terminals KP KPH 78 SGExC 05 1 SGExC 12 1 Control unit electromechanic Spare parts ACExC 01 2 Intrusive Modbus RTU...

Page 79: ...008 1 1 Sub assembly Fieldbus board 008 1 2 Sub assembly Logic board 009 0 Sub assembly Relay board 011 1 Sub assembly Option board 012 1 Sub assembly Cover 500 0 Sub assembly Terminal board 501 0 Scr...

Page 80: ...13 3 Actuator controls AUMATIC ACExC 01 2 with plug socket connector and terminal blocks KES 80 SGExC 05 1 SGExC 12 1 Control unit electromechanic Spare parts ACExC 01 2 Intrusive Modbus RTU...

Page 81: ...b assembly I O board 008 1 1 Sub assembly Fieldbus board 008 1 2 Sub assembly Logic board 009 0 Sub assembly Relay board 011 1 Sub assembly Option board 012 1 Sub assembly Cover 500 0 Sub assembly Pin...

Page 82: ...14 Certificates 14 1 Declaration of Incorporation and EC Declaration of Conformity 82 SGExC 05 1 SGExC 12 1 Control unit electromechanic Certificates ACExC 01 2 Intrusive Modbus RTU...

Page 83: ...14 2 ATEX certificate 83 SGExC 05 1 SGExC 12 1 Control unit electromechanic ACExC 01 2 Intrusive Modbus RTU Certificates...

Page 84: ...84 SGExC 05 1 SGExC 12 1 Control unit electromechanic Certificates ACExC 01 2 Intrusive Modbus RTU...

Page 85: ...85 SGExC 05 1 SGExC 12 1 Control unit electromechanic ACExC 01 2 Intrusive Modbus RTU Certificates...

Page 86: ...86 SGExC 05 1 SGExC 12 1 Control unit electromechanic ACExC 01 2 Intrusive Modbus RTU...

Page 87: ...87 SGExC 05 1 SGExC 12 1 Control unit electromechanic ACExC 01 2 Intrusive Modbus RTU...

Page 88: ...4 Error indication on display 35 Explosion protection 9 F Failure indication on display 41 Fault indication on display 39 Function check indication on display 40 H Handwheel 12 I Identification 8 Indi...

Page 89: ...y instructions warnings 5 Service 65 Service conditions 74 Servicing 65 Setpoint indication on dis play 38 Short circuit protection 16 Signals 43 Signals analogue 43 Slave address 48 Spare parts 76 St...

Page 90: ...sia auma ru www auma ru ERICHS ARMATUR AB SE 20039 Malm Tel 46 40 311550 Fax 46 40 945515 info erichsarmatur se www erichsarmatur se GR NBECH S NNER A S DK 2450 K benhavn SV Tel 45 33 26 63 00 Fax 45...

Page 91: ...AUMA JAPAN Co Ltd JP 211 0016 Nakaharaku Kawasaki shi Kanagawa Tel 81 44 863 8371 Fax 81 44 863 8372 mailbox auma co jp www auma co jp AUMA ACTUATORS Singapore Pte Ltd SG 569551 Singapore Tel 65 6 481...

Page 92: ...r GmbH Co KG P O Box 1362 D 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 riester auma com www auma com Y005 387 003 en 4 12 For detailed information on AUMA products refer to the Internet ww...

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