Atlas PV-15PX User Manual Download

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Summary of Contents for PV-15PX

Page 1: ......

Page 2: ...Revised 5 15 2020 Read this entire manual before operation begins Record below the following information which is located on the serial number data plate Serial No Model No Date of Installation ...

Page 3: ...nformation 5 Product Identification 8 Packing Transport Storage 9 Lift Description 11 Technical Specification 12 Safety 18 Installation 21 Operation And Use 32 Maintenance 34 Troubleshooting 36 Parts List 37 Warranty 53 ...

Page 4: ...ding Indicates the operations which need proper care Indicates prohibition Indicates a possibility of danger for the operators BOLD TYPE Important information WARNING before operating the lift and carrying out any adjustment read carefully chapter 7 installation where all proper operations for a better functioning of the lift are shown ...

Page 5: ...ICE CENTERS AUTHORIZED by the manufacturer shall be allowed to carry out lifting transport assembling installation adjustment calibration settings extraordinary maintenance repairs overhauling and dismantling of the lift The manufacturer is not responsible for possible damage to people vehicles or objects if said operations are carried out by unauthorized personnel or the lift is improperly used A...

Page 6: ...r of any liability for possible damages to objects or people Do not remove or make inoperative the safety devices this would cause a violation of safety at work laws and regulations Any other use which differs from that provided for by the manufacturer of the machine is strictly forbidden The use of non genuine parts may cause damage to people or objects 1 5 Scrapping When your machine s working l...

Page 7: ...conditions of manufacturer agreement by which this lift was acquired nor increase in any way manufacturer s liability to the customer To The Reader Every effort has been made to ensure that the information contained in this manual is correct complete and up to date The manufacturer is not liable for any mistakes made when drawing up this manual and reserves the right to make any changes due the de...

Page 8: ...g what has been described herein 2 1 Warranty Certificate The warranty is valid for a period of 12 months starting from the date of the purchase invoice The warranty will come immediately to an end when unauthorized modifications to the machine or parts of it are carried out The presence of defects in workmanship must be verified by the Manufacturer s personnel in charge 2 2 Technical Servicing Fo...

Page 9: ...all be allowed to carry out packing lifting handling transport and unpacking operations 3 1 Packing The packing of the lift is delivered in following components N 1 base unit packed in a steel frame wrapped up in non scratch material including the accessory box and the power unit The package weight is about 2490 lbs Figure 1 Packages ...

Page 10: ...kages must be stored in a covered place out of direct sunlight and in low humidity at a temperature between 14 F and 104 F 3 4 Delivery And Check Of Packages When the lift is delivered check for possible damages due to transport and storage verify that what is specified in the manufacturer s confirmation of order is included In case of damage in transit the customer must immediately inform the car...

Page 11: ...th the extension 3 on each each equipped with a carriage 4 and a pair of lifting arms 5 with the adaptor 6 anchored to the ground by means of the column base The overhead beam 7 is equipped with the anti crush safety bar and an overhead cut off switch for protection of the vehicle roof Raising motion is carried out by pushing the lifting button on the power unit 8 which delivers the hydraulic flui...

Page 12: ...ime with full load 40 60 s Noise level 75 dB A 1m Working temperature 41 F 104 F Average weight of package 2570 lbs 1166 kg 5 2 Electric Motor Voltage 208V 240V 50Hz 60Hz 1Ph Power 3HP N Poles 2 Speed 3450 rpm Motor enclosure type B14 Insulation class IP 54 Motor connection must be carried out referring to the attached wiring diagrams fig 6 The motor direction of rotation is shown in the label pla...

Page 13: ...Technical Specification 13 PV 15P Figure 3 Layout ...

Page 14: ... The oil with features similar to those shown in the table is recommended Test standards Features Value ASTM D 1298 Density 20 C 0 8 kg l ASTM D 445 Viscosity 40 C 32 cSt ASTM D 445 Viscosity 100 C 5 43 cSt ASTM D 2270 Viscosity index 104 N ASTM D 97 Pour point 30 C ASTM D 92 Flash point 215 C ASTM D 644 Neutralization number 0 5 mg KOH g Change hydraulic oil at 1 year intervals ...

Page 15: ...ecification 15 PV 15P Figure 5 Hydraulic Plan 1 Oil filter 6 Hydraulic cylinder 2 Gear pump 7 Manual lowering valve 3 Motor 8 Flow restrictor 4 Non return valve 9 Startup valve 5 Pressure overload valve Max 250 bar ...

Page 16: ...Technical Specification 16 PV 15P Figure 6a Electrical Diagram 400V 380V 50Hz 60Hz 3Ph ...

Page 17: ...Technical Specification 17 PV 15P Figure 6b Electrical Diagram 220V 50Hz 60Hz 1Ph ...

Page 18: ... from the operator s control site in this safety area Operator s presence under the vehicle during working is only admitted when the vehicle is lifted and the safety lock is engaged Never use the lift when safety devices are off line People the lift and the vehicles lifted can be seriously damaged if these instructions are not followed 6 1 General Warnings The operator and the person in charge of ...

Page 19: ...e been used A pressure overload valve built inside the hydraulic power unit to prevent excessive weight Mechanical safeties built in each carriage with automatic engagement for lifting safety The pressure overload valve has been preset by the manufacturer to a proper pressure DO NOT try to adjust it to overrun the rated lifting capacity It is strictly forbidden to modify any safety device Always e...

Page 20: ...7 displayed on the lift are with the purpose to draw the operator s attention to dangerous or unsafe situations The labels must be kept clean and they have to be replaced if detached or damaged Read the meaning of the labels carefully and memorize it Figure 7 Safety Signs ...

Page 21: ...dium Crescent Wrench Tape Measure 7 2 Checking For Room Suitability The lift has been designed to be used in covered and sheltered places free of overhead obstructions The place of installation must not be next to washing areas painting workbenches solvent or varnish deposits The installation near to rooms where a dangerous situation of explosion can occur is strictly forbidden The relevant standa...

Page 22: ...lope may be compensated for by proper shimming Any major slope change will affect the level lifting performance If a floor is of questionable slope considering to pour the new concrete slab 7 5 Site Layout Now locate the lift according to the floor plan the figure 8 use a carpenters chalk line to layout a grid for the column locations After the column locations are properly marked use a chalk or c...

Page 23: ...late Be sure that if shimming is required that enough threads are left exposed If shimming is required insert the shims as necessary under the base plate so that when the anchor bolts are tightened the columns will be plumb With the shims and anchor bolts in place tighten by securing the nut to the base DO NOT use an impact wrench for this procedure Anchor another column as outlined in above steps...

Page 24: ...en all screws and nuts for connection of the beams properly Figure 10 Installation Of Overhead Beam 7 9 Installation Lock Latch And Cam Plate On Column Determine the proper installation position of the lock latch and cam plate on power side column and off side column Align the Latch shaft spacer return spring lock latch and cam plate as fig 11 shown install them on power side and off side Tighten ...

Page 25: ... the equalizer cables Carriages must be equal height from the floor before proceeding With the carriages in equal height route the equalizer cables as shown Make sure the cables in the place on the pulleys Make sure the cables routed properly After the equalizer cables have been routed adjust the nut to make each cable in equal tension by using the special wrench supplied Figure 12 Routing Equaliz...

Page 26: ... guide over the bracket at the top of the offside column over and down the bracket on the power side column and through the latch on the lock release on this side Tighten the cable adjusting nuts after pulling slack out of the cable Figure 13 Routing Latch Release Cable 7 12 Installation Of Power Unit Attach the power unit onto the bracket on the power side column Secure it using M8X30 screws M8 n...

Page 27: ... sure not to over tighten the hose fittings so as to result in oil leakage Clean the hoses and fittings Inspect all threads for damage and make sure that all hose fittings are in good condition Route the hoses as shown Make sure the hose goes through hose guides retainers on the columns and in center of overhead beam Tighten the hose fittings thoroughly Figure 15 Hydraulic Line Connection ...

Page 28: ...e phase When routing the electric cable for the overhead switch make sure to keep it clear of any moving parts and go through hose guides retainers on the power side column and in center of overhead beam Make sure the lift is grounded well 7 15 Oil Filling And Bleeding DO NOT run power unit with no oil Damage to pump can occur If motor gets hot or sounds peculiar stop immediately and recheck the e...

Page 29: ...rriage allowing the arm pin to fit easier 7 17 Check Before Start Up 7 17 1 GENERAL CHECKS Make sure that the columns are plumb Make sure the lift anchored to the ground and all anchor bolts tightened Make sure the electrical system feeding voltage is equal to that specified in the nameplate on the motor Make sure the electric system connection in conformity of the electric plan shown as the elect...

Page 30: ...essary 7 17 4 HYDRAULIC SYSTEM FOR PROPER OPERATION Make sure that the cylinder is located in the center hole in the base of column Proper oil level in the tank refill if needed Raise the lift to the full height and keep the motor running for 5 seconds and check all hoses connections to make sure no leakage Tighten the connections or reseal if necessary Check the lift for reaching its maximum heig...

Page 31: ...se follow carefully the instructions in the coming paragraph for avoiding damages on the lift Carry out two or three complete cycles of lowering with the vehicle loaded Repeat the checks provided for by 7 17 Check no strange noise during lifting and lowering ...

Page 32: ...onent of the lift is found to be defective DO NOT USE THE LIFT until repairs are made 8 1 Controls Controls for operating the lift are LIFTING BUTTON 1 When pressed the power unit is running and the lift can be raised to a desired height until the button is released LOCK RELEASE LEVER 2 When pressed the mechanical safeties will be released so that the lift can be possible to lower LOWERING LEVER 3...

Page 33: ...is secured 8 3 Lifting Raise the lift by pushing the lifting button until reaching the desire height 8 4 Standing Press the lowering lever to engage the nearest lock position Always ensure that the lock in each column is engaged before any attempt is made to work on or near the vehicle 8 5 Lowering Raise the lift a little bit by pushing the lifting button to clear off the mechanical locks Release ...

Page 34: ...ossible failures such as too much noise overheating oil blow by etc Refer to documents supplied by the manufacture or dealer to carry out maintenance Before carrying out any maintenance or repair on the lift disconnect the power supply 9 1 Ordinary Maintenance The lift has to be properly cleaned at least once a month using cleaning rags The use of water or inflammable liquid is strictly forbidden ...

Page 35: ...zer cable tension adjust if necessary Check safety cable adjust it if necessary Check all arm pivot pins Make sure they are properly secured Check all lifting pads replace if necessary Lubricant columns with grease Check the hydraulic oil fill or replace if necessary Check hydraulic systems for proper operation Every 12 months Verify that all components and mechanisms are not damaged Verify the eq...

Page 36: ...e lowering valve does not close Check and clean if dirty or replace if faulty The suction tube or pump filter is dirty Check and clean if needed Presence of air in the hydraulic system Bleed the hydraulic system The lifting capacity is not sufficient The pump is faulty Check the pump and replace if needed Oil leakages in hydraulic circuit Check the circuit for any leakage The lift does not lower w...

Page 37: ...No Description Qty 1 Z23M112000 Column extension 2 2 0206036 Screw M6X8 2 3 Z23G150202 Pipe clamp 2 4 0201014 Screw M6X20 4 5 0205006 Washer D 6 16 6 0208005 Spring washer D 6 12 7 0203035 Nut M6 8 8 Z23G132000 Wire roller assembly 2 9 Z23G150201 Cable relief 2 10 Z23G410001 Pulley shaft 2 ...

Page 38: ...ring washer D 8 4 25 0201026 Screw M8X16 4 26 0206017 Screw M4X25 2 27 0505018 Limit switch 8108 1 28 2L 1 07 Safety bar support 1 29 0206032 Screw M6X16 4 30 Z23A400001AM Crush safety bar 1 31 Z23A400002 Crush safety bar cover 1 32 Z23G411000 Beam A weldment 1 33 Z23G412000 Beam B weldment 1 34 0201061 Screw M12X30 6 35 0203029 Nut M8 2 36 SYJ30 17 02M1 Bar support 1 37 0201037 Screw M8X40 1 38 Z...

Page 39: ...tor extension H 150 2 3 XSZ 7 5 2 Adaptor extension H 75 2 4 XSZ 7 5 1 Adaptor extension H 50 2 5 0302019 Hydraulic power unit 220V60Hz1ph 1 6 0205011 Washer D 10 2 7 0208007 Spring washer D 10 2 8 0201062 Screw M10X20 2 9 Z23G150202 Pipe clamp 4 10 0206036 Screw M6X8 4 11 0201148 Screw M12X40 4 12 0205013 Washer D 12 12 13 0208009 Spring washer D 12 8 ...

Page 40: ...3N330000 Adaptor assembly 2 27 Z23N331000 Pad support 1 28 Z31B330001 Rubber pad 1 29 0202032 Screw M6X16 1 30 Z54YY18001 Cylinder guiding cover 1 31 Z23MY62000 Cylinder liner 1 32 0313001 Washer BS A13 70 1 33 0305065 Plug 4BN 04 G1 4 1 34 0305044 Seal support ring 56X12X3 5 1 35 0212031 Seeger D 55 1 36 Z23MY61002 Cylinder shaft 1 37 0309097 O ring 42 5X3 55 1 38 Z23MY61001 Shaft head 1 39 03090...

Page 41: ...iption Qty 46 0313078 Seeger LDQ 60X70X2 PTFE 1 47 0310021 Sealing ring 60X70X7 1 48 0305012 Guide ring 60X12X2 5 2 49 0309098 O ring 69X3 55 1 50 0309097 O ring 42 5X3 55 1 51 0212039 Seeger D 60 1 52 0305044 Seal support ring 63X56X12 1 53 0313001 Washer BS A13 70 1 ...

Page 42: ...r Side Column Power Side Column Item Part No Description Qty 1 Z23M111000 Column weldment 1 2 0210007 Bush SF 1 2518 1 3 Z23G110201 Cable pulley 1 4 Z23G110100 Pulley shaft 1 5 0205008 Washer D 8 1 6 0208006 Spring washer D 8 1 ...

Page 43: ...0 0204024 Nu M6 1 11 0201174 Screw M8X25 1 12 0213052 Pin 6X40 1 13 Z23A110200 Cam plate 1 14 Z23G140100 Lock latch 1 15 Z23G140303 Return spring 2 1 16 Z23G140304 Spacer 1 17 0203032 Nut M10 1 18 Z23G140201 Handle 1 19 0215017 Ball M10X33 1 20 0209028 Screw M10X16 1 21 Z23G122100 Latch cover 1 22 0205006 Washer D 6 4 23 0206036 Screw M6X8 4 ...

Page 44: ...n 1 2 XSZ 7 5 3 Adaptor extension H 150 2 3 XSZ 7 5 2 Adaptor extension H 75 2 4 XSZ 7 5 1 Adaptor extension H 50 2 5 0201148 Screw M12X40 4 6 0205013 Washer D 12 16 7 0208009 Spring washer D 12 8 8 0203023 Nut M12 8 9 Z23M112000 Column extension 1 10 0206036 Screw M6X8 4 11 Z23G150202 Pipe clamp 4 12 Z23G121100 Pulling plate 1 ...

Page 45: ...w M6X16 1 26 Z54YY18001 Cylinder guiding cover 1 27 Z23MY62000 Cylinder liner 1 28 0313001 Washer BS A13 70 1 29 0305065 Plug 4BN 04 G1 4 1 30 0305044 Seal support ring 56X12X3 5 1 31 0212031 Seeger D 55 1 32 Z23MY61002 Cylinder shaft 1 33 0309097 O ring 42 5X3 55 1 34 Z23MY61001 Shaft head 1 35 0309098 O ring 69X3 55 1 36 0305012 Guide ring 60X12X2 5 2 37 0310021 Sealing ring 60X70X7 1 38 0313078...

Page 46: ... PV 15P Off Side Column Assembly Item Part No Description Qty 45 0309098 O ring 69X3 55 1 46 0309097 O ring 42 5X3 55 1 47 0212039 Seeger D 60 1 48 0305044 Seal support ring 63X56X12 1 49 0313001 Washer BS A13 70 1 ...

Page 47: ...Z23M121000 Column weldment 1 2 0210007 Bush SF 1 2518 1 3 Z23G110201 Cable pulley 1 4 Z23G110100 Pulley shaft 1 5 0205008 Washer D 8 1 6 0208006 Locking washer D 8 1 7 0201026 Screw M8X16 1 8 Z23G140305 Spacer 1 9 Z23G140302 Return spring 1 1 10 0204024 Nut M6 1 11 0201174 Screw 8 25 1 ...

Page 48: ...40303 Return spring 2 1 16 Z23G140304 Spacer 1 17 Z23G140301 Latch shaft 1 18 0209028 Screw M10X16 1 19 0206036 Screw M6X8 4 20 0205006 Washer D 6 6 21 Z23G122200 Latch cover 1 22 0206032 Screw M6X16 2 23 0208005 Spring washer D 6 2 24 Z23G131001 Roller bracket 1 25 0201179 Screw M6X35 1 26 Z23G131002 Latch release wire roller 1 27 0204003 Nut M6 1 ...

Page 49: ...e 1 2 Z23G221101 Slider 8 3 XSZ 8 802 2 Rubber protection 1 4 0205006 Washer D 6 2 5 0202032 Screw M6X16 2 6 Z23G240101 Front cover 1 7 0206036 Screw M6X8 4 8 Z23G231100 Arm lock release pin 2 9 Z23G231201 Spring 2 10 Z23A200003 Toothed gear 2 11 0212004 Seeger D 25 2 12 0213052 Pin 6X40 2 ...

Page 50: ... Part No Description Qty 1 Z23M311000 Short arm frame single extension 1 2 Z23M312000 Short arm outer extension 1 3 0201059 Screw M10X16 1 4 0208007 Spring washer D 10 4 5 0205011 Washer D 10 4 6 Z23A310001 Anti rotating gear 1 7 0201068 Screw M10X40 3 ...

Page 51: ... 1 2 WW 5 16 5200 W 04 05 Hydraulic hose L 5200 1 3 ZZ 5 16 6160 Z 04 05 Hydraulic hose L 6160 2 4 0303021 Union AB 04 1 5 Z23MY60000 Hydraulic cylinder unit 2 6 0303123 Union 2 7 BZ JT 016 Cylinder union 2 8 0313001 Washer BS A13 70 2 9 6246 Y1 8 Flow restrictor 2 10 7530 Y 3 Spring 2 11 Z54YY18001 Cylinder guide cover 1 ...

Page 52: ...ft head 1 20 0309098 O ring 69X3 55 1 21 0305012 Guide ring 60X12X2 5 2 22 0310021 Sealing ring 60X70X7 1 23 0313078 Seeger LDQ 60X70X2 PTFE 1 24 0311012 Scraper 60X68X5 1 25 Z23MY60000 M Hydraulic cylinder seal kit 1 26 0311012 Scraper 60X68X5 1 27 0313078 Seeger LDQ 60X70X2 PTFE 1 28 0310021 Sealing ring 60X70X7 1 29 0305012 Guide ring 60X12X2 5 2 30 0309098 O ring 69X3 55 1 31 0309097 O ring 42...

Page 53: ...igence carelessness of operation or normal wear and tear In addition this warranty does not cover equipment when repairs or alterations have been made or attempted to the Manufacturer s products THIS WARRANTY IS EXCLUSIVE AND IS LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR ANY IMPLIED WARRANTY OF FITNESS FROM A PARTICULAR PURPOSE AND ALL SU...

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Atlas PV-15PX, Installation & Operation Manual

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