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© 2007 Atlas Copco Construction Tools AB 

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 No. 9800 0800 01 

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 2007-10-01

140PS 150PE 180PS 190PE 220PS 230PE 270PS 280PE

TEX

Overhaul instructions

Pneumatic breakers

Summary of Contents for TEX 280PE

Page 1: ... 2007 Atlas Copco Construction Tools AB No 9800 0800 01 2007 10 01 140PS 150PE 180PS 190PE 220PS 230PE 270PS 280PE TEX Overhaul instructions Pneumatic breakers ...

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Page 3: ...n 6 TOOLS AND MEDIA CONSUMABLE 6 Standard tools 6 Special tools 6 Media Consumable 6 OVERHAUL 7 Cleaning 7 Checking the function of the machine 7 Function of the piston 7 Function of the main valve 7 Function of the tool retainer 7 Measuring the tool chuck 7 Disassembly 8 Silencer 8 Cover 8 Handles 8 Valve 9 Lubricator 10 Air inlet 10 Tool retainer 11 Piston 11 Intermediate part 12 Tool chuck 13 A...

Page 4: ...ionalize their daily work Atlas Copco has a strong global sales and service network consisting of customer centers and distributors worldwide Our experts are highly trained professionals with extensive product knowledge and application experience In all corners of the world we can offer product support and expertise to ensure that our customers can work at maximum efficiency at all times For more ...

Page 5: ...nd qualifications Personal protective equipment Always use approved protective equipment Operators and all other persons in the working area must wear protective equipment including at a minimum Protective helmet Hearing protection Impact resistant eye protection with side protection Respiratory protection when appropriate Protective gloves Protective boots z z z z z z Drugs alcohol or medication ...

Page 6: ...X PS PE is a range of hand held pneumatic breakers designed for medium to heavy demolition of materials such as concrete asphalt and brickwork The pneumatic breakers are designed for vertical use No other use is permitted Tools and media consumable Standard tools Tool Dimension Mandrel 4 mm Mandrel 15 8 mm Allen key 8 mm Socket 10 mm Socket 14 mm Socket 24 mm Torque wrench 47 200 Nm Open heavy dut...

Page 7: ...ed to point 2 If there is no sound then proceed with the disassembly procedure Drop the piston into the cylinder again If there is still a contact sound then replace the piston Repeat the test If there is still a sound then replace the cylinder Function of the main valve When the valve is completely re assembled using a new O ring the main valve the valve cover and the spring pin shake it up and d...

Page 8: ...8 TEX 140PS 150PE 180PS 190PE 220PS 230PE 270PS 280PE 2007 Atlas Copco Construction Tools AB No 9800 0800 01 2007 10 01 Overhaul instructions Disassembly Silencer 1 Cover 1 2 Handles 1 2 3 4 ...

Page 9: ...9 TEX 140PS 150PE 180PS 190PE 220PS 230PE 270PS 280PE 2007 Atlas Copco Construction Tools AB No 9800 0800 01 2007 10 01 Overhaul instructions 5 6 7 Valve 1 2 3 ...

Page 10: ...10 TEX 140PS 150PE 180PS 190PE 220PS 230PE 270PS 280PE 2007 Atlas Copco Construction Tools AB No 9800 0800 01 2007 10 01 Overhaul instructions 4 5 Lubricator 1 2 3 Air inlet 1 ...

Page 11: ...11 TEX 140PS 150PE 180PS 190PE 220PS 230PE 270PS 280PE 2007 Atlas Copco Construction Tools AB No 9800 0800 01 2007 10 01 Overhaul instructions 2 Tool retainer 1 2 3 Piston 1 ...

Page 12: ... the cylinder If there is a contact sound between the piston and the intermediate part then replace the intermediate part and proceed to point 2 If there is no sound then proceed with the disassembly procedure Drop the piston into the cylinder again If there is still a contact sound then replace the piston Repeat the test If there is still a sound then replace the cylinder 1 2 3 Intermediate part ...

Page 13: ... The lock wire A will be sheared off in two halves Clear the inside of the cylinder from the remaining half of the lock wire Assembly Before re assembly do the following Properly clean all parts of the machine Oil all parts of the machine Replace all O rings Replace all worn or damaged parts Tool chuck Rotation of tool chuck ISO point to flat US flat to flat Ź Ź Ź Ź ...

Page 14: ...90PE 220PS 230PE 270PS 280PE 2007 Atlas Copco Construction Tools AB No 9800 0800 01 2007 10 01 Overhaul instructions 1 5 tons 2 Intermediate part 1 Put grease on the inside of the intermediate part and slide it onto the piston 2 ...

Page 15: ...PS 230PE 270PS 280PE 2007 Atlas Copco Construction Tools AB No 9800 0800 01 2007 10 01 Overhaul instructions Piston 1 Tool retainer 1 2 3 Û Insert the spring pin with the opening pointing in a 45 angle downwards and outwards Air inlet 1 ...

Page 16: ...las Copco Construction Tools AB No 9800 0800 01 2007 10 01 Overhaul instructions 2 Use Loctite 243 Lubricator 1 If the dosing feeder was removed during disassembly then scrap the old dosing feeder and replace it with a new one Valve 1 2 3 Tightening torque 200 Nm ...

Page 17: ...90PE 220PS 230PE 270PS 280PE 2007 Atlas Copco Construction Tools AB No 9800 0800 01 2007 10 01 Overhaul instructions Handles 1 2 3 A B Screw the guide shaft A onto the mandrel B 3310 1543 00 4 5 6 Tightening torque 47 Nm Cover 1 ...

Page 18: ...age Make sure that the machine is properly cleaned before storage Always store the machine in a dry place Pour approx 5 cl of oil directly into the air inlet nipple connect the machine to the compressed air supply and start it for a few seconds Ź Ź Ź Disposal A used machine must be treated and disposed of in such a way that the greatest possible portion of the material can be recycled and any nega...

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Page 20: ...o Construction Tools AB Stockholm Sweden No 9800 0800 01 2007 10 01 Any unauthorized use or copying of the contents or any part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings ...

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