Atlas Copco QLT M10 Instruction Manual Download | Manualshive

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QLT M10

Engine Kubota D1105

Instruction Manual
For Portable Light Tower Generator
English

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Summary of Contents for QLT M10

Page 1: ...QLT M10 Engine Kubota D1105 Instruction Manual For Portable Light Tower Generator English ...

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Page 3: ...ATLAS COPCO PORTABLE ENERGY DIVISION www atlascopco com Printed matter N 9829 3523 00 07 2014 Instruction Manual For Portable Light Tower Generator QLT M10 Original instructions ...

Page 4: ...er s approval in writing Neglecting maintenance or making changes to the setup of the machine can result in major hazards including fire risk While every effort has been made to ensure that the information in this manual is correct Atlas Copco does not assume responsibility for possible errors Copyright 2014 Atlas Copco Airpower n v Antwerp Belgium Any unauthorized use or copying of the contents o...

Page 5: ...mbly 16 2 1 Light fixtures 16 2 2 Tow hitch 16 3 Operation 18 3 1 Safety 18 3 2 Control panels 18 3 3 Towing and hoisting 18 3 3 1 Before towing 18 3 3 2 During towing 19 3 3 3 After towing 19 3 3 4 Hoisting 19 3 4 Location 20 3 5 Deployment 21 3 5 1 Levelling the trailer 21 3 5 2 Raising the tower 21 3 5 3 Lowering the tower 23 3 5 4 Engine operation 24 3 5 5 Lights 25 3 5 6 Power receptacle 26 4...

Page 6: ... 6 ITEM MAIN PARTS A LAMP B LIFTING DEVICE C DRAW BAR D CUBICLE E CANOPY F ENGINE G FRAME H UNDER CARRIAGE ...

Page 7: ...se Do not collapse the outriggers or move the trailer while the light tower mast is vertical When not in use or in case of high winds lower the light tower mast to the travel position see page 23 Light bulbs can be extremely hot Always allow bulbs to cool at least 15 minutes before handling WARNING Improper use of equipment could cause serious injury or death Prior to using this product carefully ...

Page 8: ...ace fuel tank cap after refuelling Do not use gasoline other fuels or flammable solvents to clean parts DANGER Asphyxiation hazard Operate the engine outdoors and keep away from engine exhaust If operating in an enclosed area vent exhaust fumes to outdoors and maintain adequate ventilation Refill and drain fuel tank only in a well ventilated area Perform maintenance in a well ventilated area WARNI...

Page 9: ...skin is wet During servicing Keep hands feet and loose clothing away from moving parts on engine and generator Keep the light tower and all its components clean Keep labels legible Replace damaged or missing labels Replacement labels are available from the factory When hoisting or loading the trailer Ensure devices such as slings chains hooks ramps and jacks are secure and will bear the weight of ...

Page 10: ...e and safety keep all labels in legible condition replacing labels when damaged or missing Replacement labels are available from the factory Samples of labels and their descriptions are provided in Table 1 1 Figure 1 1 Label locations A B C D E F G R S I Q P F T B E U Y Z E X M J H V I W K L N O ...

Page 11: ... 11 Table 1 1 Label samples and descriptions No Label Description No Label Description A Danger Falling equipment C Warning Falling equipment D Danger Shock hazard B Warning Crush hazard ...

Page 12: ...H Maintenance panel release instructions F Caution Lifting Point I Warning Pinch hazard and rotating machinery G Warning Secure transport lock equipment J Engine coolant overflow bottle No Label Description No Label Description ...

Page 13: ... 13 K Danger Shock hazard N Engine startup shutdown L Do not spray M Metal halide lamp information No Label Description No Label Description ...

Page 14: ...Engine hazard Danger Shock hazard Warning Falling equipment Q Electrical ground R Warning Stand clear of equipment S Warning hot surface P Data plate T Caution Panel damage No Label Description No Label Description ...

Page 15: ...ng instructions Y Warning Ultraviolet radiation V Danger Engine hazard Z W Maintenance panel release instructions X Danger High voltage No Label Description No Label Description Towin instructions Tower operation ...

Page 16: ...ptions for tow hitch Pintle hook 2 inch ball Combo hitch for a 2 inch ball and pintle hook For combo hitch option only When the light tower ships from the factory the tow bar is set up to use the lunette ring for towing by a vehicle with a pintle hook To use a ball coupler follow the procedure below To reverse the tow hitch 1 Remove the two large bolts that hold the tow hitch to the draw bar 2 Lif...

Page 17: ... 17 Figure 2 2 Light fixture wiring ...

Page 18: ...ption D Engine key switch and glow plug indicator Hour meter Towing and hoisting Before towing Before towing prepare the light tower as follows 1 Lower the light tower a Verify the light tower mast is in the down position and secured in place with the horizontal lock pin see Figure 3 2 To lower the tower see page 23 b If necessary attach a red flag to the end of the mast 2 Check tires wheels and l...

Page 19: ...axiMum speed is 10 MPH 16 km h or less depending on terrain Adhere to all applicable DOT regulations when towing the trailer After towing Release the trailer tow hitch from the tow vehicle as follows 1 Locate the levelling jack on the trailer drawbar at the front of the trailer 2 Pull the locking pin and rotate the jack downward When the jack is properly set the locking pin snaps into position wit...

Page 20: ...f shifting rolling or overturning locate the light tower on a firm level surface with enough space to deploy the trailer s outriggers Ensure convenient access to earth ground The light tower mast can be extended to 30 feet 9 14 meters in height Ensure the area above the trailer is clear of obstructions DANGER Electric shock hazard Contact with overhead electrical power lines will cause serious inj...

Page 21: ...mly on the ground Then level the trailer with the remaining three jacks Raising the tower When the tower is vertical the mast can be extended to 30 feet 9 14 meters The tower can be rotated 180 degrees left or right while the mast is extended and the lights are lit To raise the tower and aim the lights use the following instructions 1 Before raising the tower a Adjust the light fixtures to point u...

Page 22: ...mast c Continue turning the handle until the mast is in the vertical position and the spring loaded vertical lock pin automatically snaps into place d Ensure the vertical lock pin is secure and locked in place e Rotate the handle of the mast mounted winch to tighten the cable until the lights are at the desired height f To rotate the mast loosen the rotation lock knob and use the handle on the mas...

Page 23: ... the tower until the lights are down as far as possible While lowering the mast ensure the power cord on the mast collapses freely and does not become pinched or tangled 4 Lower the mast to the horizontal transport position a Release the spring loaded vertical lock pin by pulling it outward away from the mast If the pin resists ensure the mast is fully vertical by using the drawbar mounted winch t...

Page 24: ...old the key at the START position 4 Release the key as soon as the engine starts or after 10 seconds if the engine does not start Figure 3 7 Key slot and glow plug indicator on main control panel If the engine does not gain sufficient oil pressure within 30 seconds of starting the automatic shutdown system will engage see below Before attempting to restart the engine return the key to the OFF posi...

Page 25: ...p life turn off lights and let the lamps cool 15 minutes before lowering the tower and moving the trailer After the lamps are turned off they will not turn on again until they are cool The lamps can take up to 15 minutes to cool Degraded lamps Degraded lamps may be difficult to light and may shut off unpredictably after starting Degraded lamps should be replaced Lamps that will not turn on If the ...

Page 26: ...e reset button firmly If the reset button does not pop out the GFI is defective and must be replaced For safety only a qualified electrician should replace the receptacle If the GFI engages the reset button pops out during use Ensure the equipment plugged into the receptacle is not drawing more than 20 amps Check the generator and attached devices for defects Derating All generator sets are subjec...

Page 27: ...ol for 15 minutes c Remove the screws securing the flange rings and remove the flange rings d Remove the protective lamp cover with the gasket attached e Remove the hardware securing one side of the lamp stabilizer Once removed swing the stabilizer to the side and unscrew the lamp 2 To install a lamp IMPORTANT Lamps will last longer if they are free of contaminants To protect a new lamp from the n...

Page 28: ...nging the mast to vertical so that the vertical lock pin engages After maintenance lower the maintenance panel attach the two rubber draw latches detach the lifting chain and store the chain by attaching it to the generator next to the fuel tank Figure 4 2 Engine access Figure 4 3 Maintenance panel draw latch decal Servicing the engine For engine related maintenance and servicing see the engine in...

Page 29: ... 29 Figure 4 4 Engine control circuit diagram 9829 3508 03 ...

Page 30: ... 30 4 5 Circuit diagram 230V 50Hz with without universal socket 9829 3943 00 ...

Page 31: ... 31 4 6 Circuit diagram 230V 50Hz Earth leakage breaker with without universal socket 9829 3944 00 ...

Page 32: ... 32 4 7 Circuit diagram 240V 60Hz with without universal socket 9829 3537 00 ...

Page 33: ... 33 4 8 Circuit diagram 120V 60Hz with GFCI socket 9829 3929 00 ...

Page 34: ... 34 Figure 4 10 Circuit diagram Trailer wiring 1092 7120 00 ...

Page 35: ... 35 Figure 4 11 Dimension drawing ...

Page 36: ... 36 Figure 4 12 Dimension drawing ...

Page 37: ... 37 Figure 4 13 Dimension drawing ...

Page 38: ... 38 D900 axle with leaf springs use and maintenance manual Axle ...

Page 39: ...hindrance Axial flipping tires whether we can feel the obvious gap Re adjust the axle hub bearing axial clearance Steps Remove the wheels and wheel covers Remove the slotted nut cotter pin Tighten shaft nut then back to loose 1 2 turn 180 then tighten 1 4 turn 90 Check the wheel functioning is free to rotate and the wheel can not be detected with axial clearance Plug cotter pin Note The bearing cl...

Page 40: ... 40 Wire Connection Cubicle 50HZ ...

Page 41: ... 41 Wire Connection Cubicle 60HZ ...

Page 42: ... 42 Wire Connection Cubicle 50Hz ELCB ...

Page 43: ...V50Hz socket Cannot combine with Cubicle with WeiPu 240V60Hz socket Cannot combine with Cubicle with Duplex 120V60Hz socket 60Hz only Cannot combine with ELCB without socket 50Hz Cannot combine with ELCB with Weipu 230V50Hz socket Cannot combine with Emergency Stop Additional fuel filter 10 um Standard product is 15um Cold start 25o C 25 o C 5W40 oil 35 fuel Standard product is 10 oC ...

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