Atlanta Attachment Company 1393BSW Technical Manual & Parts Lists Download

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Atlanta Attachment Company

362 Industrial Park Drive

Lawrenceville, GA 30046

770-963-7369 • www.atlatt.com

Technical Manual & Parts Lists

model

1393BSW

Revision 1.1 Updated Feb 5, 2013

Summary of Contents for 1393BSW

Page 1: ...Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville GA 30046 770 963 7369 www atlatt com Technical Manual Parts Lists model1393BSW Revision 1 1 Updated Feb 5 2013 ...

Page 2: ......

Page 3: ...ment Company In addition to any confidentiality and non disclosure obligations that currently exist between you and Atlanta Attachment Company your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials All materials contained herein are additionally protected b...

Page 4: ...ts or Errors 3 Signs on the Machine 3 Protective Eyewear 4 Tools 4 Oils Lubricants Chemicals 4 No Smoking Fire Explosion Hazard 4 Workplace 4 Emergency STOP 4 First Aid 4 Important Notices 5 Reporting and Fighting Fires 5 Electrical Power Supply 5 Delivery of the Machine Packaging 6 Transport Damage 6 Interim Storage 6 Transporting the Machine 6 Workplace Environment 7 Local Regulations 7 Maintena...

Page 5: ...rder Mode 16 b Manual Mode 18 c Sharpen Blades 19 d Maintenance Menu 20 2 3 Operating 22 2 4 Maintenance 24 3 SERVICE MANUAL 25 1 Pneumatic 25 Assembly Drawings Parts Lists 27 11393BSW Border Slitter W Rewinder 28 1389078 X Cut Material Sensor 29 1389224 Dancer Assembly 30 1389718 Regulator Assembly 31 1389680 Swivel Arm Assembly 33 1389715 Back Panel Electrical Assembly 35 1389717 Solenoid Assemb...

Page 6: ...sembly 43 1393149 BSW Slitter Assembly 44 1388683 Safety Switch Key Assembly 45 1389794 Encoder Cable Assembly 46 1393899 Rear Guard 47 1393BSW PD1 Pneumatic Diagram 48 1393BSW WD1 Wiring Diagram 49 1393BSW WD2 Wiring Diagram 50 1393BSW WD3 Wiring Diagram 51 ...

Page 7: ...recommended spare parts Instruction Manual s for components made by other manufacturers The layout and installation diagram containing information for installation Intended Use Our machines are designed and built in line with the state of the art and the accepted safety rules However all machines may endanger the life and limb of their users and or third parties and be damaged or cause damage to o...

Page 8: ... work on the machine is only carried out by reliable persons who have been appropriately trained for such work either within the company by our field staff or at our office and who have not only been duly appointed and authorized but are also fully familiar with the local regulations Work on the machine should only be carried out by skilled personnel under the management and supervision of a duly ...

Page 9: ...airing safety are observed in the machine or its mode of operation such as malfunctions faults or changes in the machine or tools appropriate steps must be taken immediately the machine switched off and a proper lockout tagout procedure followed The machine should be examined for obvious damage and defects at least once per shift Damage found shall be immediately remedied by a duly authorized pers...

Page 10: ...ny obstructions whatsoever is essential for safe operation of the machine The floor should be level and clean without any waste The workplace should be well lit either by the general lighting or by local lights Emergency STOP The emergency STOP buttons bring all machine movements to a standstill Make sure you know exactly where they are located and how they work Try them out Always ensure easy acc...

Page 11: ... so that it cannot be switched on again without authorization In practice this may mean that the technician electrician and operator all attach their own padlock to the master switch simultaneously so that they can carry out their work safely Locking extension plates should be available for multiple locks if required The primary purpose for a lockout tagout procedure is to protect workers from inj...

Page 12: ...ditional precautions taken to avoid corrosion Transporting the Machine Disconnect the machine from all external connections and secure any loose assemblies or parts Never step under a suspended load When transporting the machine or assemblies in a crate ensure that the ropes or arms of a forklift truck are positioned as close to the edge of the crate as possible The center of gravity is not necess...

Page 13: ...d be secured so that it cannot be switched on again inadvertently before starting any maintenance work whatsoever Use proper lockout tagout procedures to secure the machine against inadvertent startup Remove any oil grease dirt and waste from the machine particularly from the connections and screws when starting the maintenance and or repair work Do not use any corrosive cleaning agents Use lint f...

Page 14: ...ing resistance must be tested before restarting the machine after all assembly or repair work on electric parts Signal generators limit switches and other electrical parts on the safety mechanisms must not be removed or bypassed Only use original fuses or circuit overloads with the specified current rating The machine must be switched off immediately if a fault develops in the electrical power sup...

Page 15: ...vements Read the Instruction Manual carefully to establish which keys and functions start machine movements A Word to the End User The end user has sole responsibility to enforce the use of safety procedures and guards on the machine Any other safety devices or procedures due to local regulations should be should be retrofitted in accordance to these regulations and or the EC Directive on the safe...

Page 16: ...ls are located on the equipment near the immediate areas of potential hazards These decals should not be removed or obliterated Replace them if they become non readable ALWAYS keep safety shields and covers in place except for servicing ALWAYS maintain a safe distance from people when operating ALWAYS operate equipment in daylight or with adequate working lights Follow daily and weekly checklists ...

Page 17: ...ard 2 LH Plate 12 Electrical Panel 22 Dancer Bar Sensor 3 RH Plate 13 Solenoid Asm 23 Encoder Asm 4 Touchscreen Asm 5 Cross Cut Sensor 6 Dancer Bar Asm 7 Slitter Pulley 8 Slitter Pulley 9 Motor Mount 10 Swivel Arm Asm 14 Knife Sharpen Reg 15 Button Assembly 16 Slitter Shaft Asm 17 End Mount Asm 18 30MM Shaft 19 30MM Tube Support 20 Slitter Sharpen Asm 24 Machine Frame 25 Power Disconnect 26 Ground...

Page 18: ...Technical Manual Parts Lists 12 1 2 Technical Data Foot Print ...

Page 19: ...age that may have occurred during shipping If damage is found report this immediately to your supervisor Document the damage and provide details and photographs 4 Install the rollers onto the frame and be sure they can rotate freely 5 Install the back safety guard onto the frame 6 Adjoin the inner and outer board and install onto the frame adjust them to in one plane 7 Adjust all rollers to be sur...

Page 20: ... the machine This switch has provision to lockout the power when performing maintenance b Emergency Stop There are red push buttons located in 4 places around the machine After pushing it the machine will be disconnected from the energy source You will need to turn the knob 1 8 revolution before reactivating the power c Control Panel 1 Power Indicator light illuminates when main power is on 2 E St...

Page 21: ... to energize the control power to the machine POWER OFF POWER ON This is an indicator to show when the control power is energized Not a Button PRESS POWER START This indicator message will be displayed only when control power is de energized CONTROL POWER OFF Press this button to de energize all the control power to the machine PLEASE NOTE THIS IS NOT THE SAME AS THE MAIN POWER OPEN IN FEED ROLLER...

Page 22: ...ata can be entered by touching this box Max Setting 999 9 yards Pressing the number box you will get a keyboard were you can change the numbers of yards to be produced It is important to note that the machine will automatically stop at the desired length of border To deactivate the measuring function set the quantity to zero YARDAGE PRODUCED The quantity of material already produced during the cur...

Page 23: ...ustments BLADE ADJUST FINISH When the operator is finished adjusting the blades he she will have to reset the power on button in the Main Menu to re energize the panel Once the power is on press Border Mode In the Border Mode select Blade Adjust Finish and the material will reverse feed until the dancer bar returns to the middle position Note if it is necessary to feed more material through to get...

Page 24: ... The feed rate is the same as if operation in auto border cut mode PLEASE NOTE USE EXTREME CAUTION SLITTER BLADES WILL OPERATE IN THIS MODE MANUAL JOG REVERSE FEED Press this button to manually jog the feed roller in the reverse direction The feed rate will be slower when using the JOG buttons The slitter blades will not turn on when using this button MANUAL JOG FORWARD FEED Press this button to m...

Page 25: ...WLEDGEMENT This page will be display before entering the slitter blade sharpening page Carefully read the warning and acknowledgement instructions Proceed by pressing the RETURN or CONTINUE buttons RETURN will bring you back to the main sharpen blades menu CONTINUE will take you to the sub menu that will disable the rear safety guards and allow blade sharpening SHARPEN SLITTER BLADES Press this bu...

Page 26: ...ed roll forward JOG INFEED ROLL REV Press this button to manually jog infeed roll reverse OPEN INFEED ROLL Press this button to open the infeed roller CLOSE INFEED ROLL Press this button to close the infeed roller LIFT BORDER ROLLER Press this button to lift the border roll cylinders LOWER BORDER ROLLER Press this button to lower the border roll cylinders JOG OUTFEED MOTOR Press this button to man...

Page 27: ...ders and motors to their HOME state or power off condition and return to the main menu screen I O MONITOR Press this button access the PLC I O monitor screens The first screen displayed after pressing the I O MONITOR button will be the PLC inputs monitor PLC inputs X0 X2F will be displayed This is useful when troubleshooting machine issues PLC OUTPUTS button will access the outputs page PLC output...

Page 28: ...tch is on the ON position b Press the ON button on the Control Panel Machine will show Atlanta Attachment logo and will power ON b Load the material a With the machine ON navigate to the main menu page b Press OPEN IN FEED ROLLER c Open the safety doors You will be able to load material thought the machine Follow the picture for a correct loading of the material d Close the safety doors and press ...

Page 29: ... winder shaft c Make sure machine is loaded with material and all doors are close d Press CONTROL POWER START from the Main Menu Screen e Press BORDER MODE on the same screen f Load the production required Border quantity length etc g Press RUN h Readjust the re winder air pressure if required ATTENTION Never leaves the machine unattended ...

Page 30: ...ncer bar guide bars 2 Clean lint and debris from inside machine 3 Clean all sensors 4 Check for any areas of wear or potential problems c Monthly 1 Thoroughly clean machine inside and out 2 Check condition of all drive belts 3 Check security of all blades 4 Check setting of blade sharpening stones 5 Clean threads from around all shafts and rollers 6 Clean cabinet cooling fans 7 Check condition of ...

Page 31: ...s of the unit before operating 1 Pneumatic a Re winder pressure Controls the pressure of the winder clutch to determine how tight the roll will wind Factory adjustment 30 psi b Main air regulator Sets the pressure for the entire machine Factory adjustment 90 psi c In feed regulator Controls the pressure of the top in feed roll Factory adjustment 20 to 40 psi A B C ...

Page 32: ...Technical Manual Parts Lists 26 ...

Page 33: ...a Attachment Company In addition to any confidentiality and non disclosure obligations that currently exist between you and Atlanta Attachment Company your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials ...

Page 34: ...1389884 SHARPENER ASBLY SLITTERS 6 1 1389224 DANCER ASSY 1393 21 1 1393160 REAR GUARD 7 1 1389605 PULLEY SLITTER MOTOR 22 1 1393372 DANCER BAR PROX ASM 8 1 1389606 PULLEY SLITTER MOTOR 23 1 1393676 ENCODER ASSEMBLY 9 1 1389610 MOTOR MOUNT MODIFICATION 24 1 CJ 2 BSA CJ 2 FRAME MODIFIED 10 1 1389680 SWIVEL ARMASSEMBLY 25 1 EE194EE631753 63AMP DISCON 11 1 1389694 PLATE BLANKING 26 1 EE194EE63PE GROUN...

Page 35: ...terial Sensor AAC Drawing Number 1389078 Rev 1 NO QTY PART DESCRIPTION 1 1 1389075 EYE MOUNTING BRACKET 2 1 FFRK44T 4 CABLE EYE 12 NO END 3 1 FFSM312LVQ EYE ELECTRIC 10 30VDC 4 2 SSPS70048 4 40 X 3 4 PAN HD SLOTTED 5 1 1975 412A PLATE NUT 4 40 95CTC ...

Page 36: ...052RS BEARING 25mm ID 52mmOD 8 2 BB6262RS BEARING 6mm ID 19mmOD 9 2 BBNAP205 25 BEARING P BLOCK 25MM 10 AR CJ 2 8 002A ROLLER DANCER 11 AR CJ 2 8 007 FLOATING BEARING ROD 12 AR CJ 2 8 008A BEARING MOUNT DANCER 13 AR CJ 2 8 009 BUSHING DANCER 14 AR CJ 2 8 011A 1 FIXTURE LOWER DANCER RAI 15 AR CJ 2 8 012 CABLE PULLEY 16 AR CJ 2 8 015 STANDOFF CABLE PULLEY 17 AR CJ 2 8 016 BEARING RETAINER 18 AR CJ 2...

Page 37: ...anual Parts Lists 31 1389718 Regulator Assembly AAC Drawing Number 1389718 Rev 0 NO QTY PART DESCRIPTION 1 1 1393392 BRACKET VALVE MOUNTING 2 1 AAMSR20008 REG 0 140 W GAUGE BRKT 3 2 AAQME 4 4 ELBOW MALE 1 4X1 4NPT ...

Page 38: ...Technical Manual Parts Lists 32 ...

Page 39: ...EN 7 1 1389681 TUBE 12 L PIVOT ARM 8 1 1389701 WLDMT PIVOT ARM 9 1 1389747 CABLE TOUCHSCREEN ASSY 10 4 BBNTA411 BEARING THRUST 250B 11 8 BBTRA411 WASHER THRUST STEEL 12 1 EEUG221H LE4 TOUCH SCREEN FOR CJ 2 13 1 MM98335A04 SPRING CLIP 06 WIRE 14 2 NNE1 4 20 NUT ELASTIC LOCK 1 4 20 15 3 SSHC01048 1 4 20 X 3 4 HEX HEAD 16 2 SSHC01192 1 4 20 X 3 HEX HEAD 17 1 TTH32429 HANDLE THRD 5 16 18X2 0 18 1 WWFS...

Page 40: ...Technical Manual Parts Lists 34 ...

Page 41: ...24 POWER SUPPLY 24VDC 13 5 EEEK635 TERMINAL BLOCK EK2 6 35 14 10 EEEK2535 TERMINAL BLOCK EK2 5 35 15 1 EEEPF2 END PLATE FUSE BLOCK 16 1 EEN2201H DRIVE VARIABLE FREQUENCY 17 11 EEP18524DC RELAY INTERFACE 24VDC 1 18 1 EERHN105A RELAY OVERLOAD 3 5 5 0A 19 1 EERHN1027A RELAY OVERLOAD 1 8 2 7A 20 13 EESAK6EN TERMINAL BLOCK SAK6 EN 21 86 EESAK25EN TERMINAL BLOCK SAK2 5 EN 22 3 EETS35X7 5A DIN RAIL AMERI...

Page 42: ...O QTY PART DESCRIPTION 1 4 AAE4V210 14 VALVE BODY PORTED 2 8 AAFP18 MUFFLER 1 8 NPT BRONZ 3 1 AAQBU 3 3 Bulkhead Union 4 10 AAQMC 4 4U QU MALE CONN 1 4X1 4PT 5 2 AAQMC 5 4U QU MALE CONN 5 32X1 4PT 6 1 AAQPP 07 QUICK PLUG 1 4 7 1 AAVF51FM1B AIR ELEC PRESSURE SW 8 1 CJ 2 1 017A PLATE VALVE MOUNT ...

Page 43: ...89720 Rev 0 NO QTY PART DESCRIPTION 1 1 1393BSA LAB1 LABEL PANEL LASER ENG 2 1 EE3X01 BLOCK P B CONTACT N C 3 1 EE3X10 BLOCK P B CONTACT N O 4 2 EEA3L LATCH PUSH BUTTON 5 1 EEPF3 BUTTON PUSH 22MM GREEN MO 6 1 EEPMTS44 E STOP BUTTON TWIST REL 7 1 MM9307K65 GROMMET 5 8 1 125 125GV ...

Page 44: ...bly AAC Drawing Number 1389860 Rev 2 NO QTY PART DESCRIPTION 1 1 1389857 DRIVE SHAFT 30MM X 2300MM 2 2 1389858 DRIVE SHAFT 30MM X 300MM 3 2 1389859 COUPLING 30MM X 4 IN 4 2 1389874 MOUNT ANGLE BEARING 5 11 1393149 BSW SLITTER ASSEMBLY 6 5 BBUCP206 BEARING PILLOWBLOCK ...

Page 45: ... 1 1389883 BLOCK SLIDE SHARPENER 2 1 1389889 ROD 10MM X 63MM 3 1 1389890 TUBE HANDLE 7 8X24 4 1 1389892 SHARPENER STONE HOLDER 5 2 1393003 SHARPENER STONE MT 6 1 BBSMK30GUU BEARING LIN FLG 30MM 7 2 CCCLM10F COLLAR 10MM CLAMP 8 1 PPP97045K57 GRIP RIBBED VINYL 9 8 SSSCM6X16 M6X16 SOC CAP SCREW 10 2 SSSSM6X10 M6 SET SCREW 10MM L ...

Page 46: ...ts 40 1393372 Dancer Bar Sensor Assembly AAC Drawing Number 1393372 Rev 0 NO QTY PART DESCRIPTION 1 1 1393371 BRACKET SENSOR 2 1 1393373 PLATE NUT 4 40 3 1 EENI5Q18AN6X SENSOR PROX NPN 10 30DC 4 2 SSSC70048 4 40 X 3 4 SOCKET CAP ...

Page 47: ...SCRIPTION 1 1 1388420 PLATE ENCODER MOUNT 2 1 1389794 CABLE ENCODER ASSEMBLY 3 1 1393668 COUNTER ARM MOVING 4 1 1393670 BRACKET STAND OFF WELD 5 1 1393675 PIVOT PIN ASSEMBLY 6 1 MM98335A04 SPRING CLIP 06 WIRE 7 2 NNHM4X0 7 NUT HEX M4 0 7 8 1 RRLE030CD7 SPRING EXT 030X 31X2 0 9 2 SSSCM4X16 SCREW SOCKET CAP ...

Page 48: ...RD 4 2 MM65665K32 SWITCH SAFETY DOOR 5 2 MMELH149 LATCH HANDLE 6 2 NNH3 8 16 NUT HEX 3 8 16 7 4 NNHM4X0 7 NUT HEX M4 0 7 8 2 NNJM4 NUT JAM M4 ZINC PLATED 9 24 SSFC90024 8 32 X 3 8 FL ALN CAP 10 4 SSPSM4X16 M4 0 70X16 PAN HS SLOTTED 11 4 SSSCM4X10 SCREW SOC CAP M4 0 7X8 12 2 SSSCM4X16 SCREW SOCKET CAP 13 4 SSSCM4X35 SCREW SOC CAP M4 0 7X30 14 20 WWFM4 3 WASHER FLAT M4 15 12 WWL8 WASHER LOCK 8 ...

Page 49: ...89747 Touchscreen Cable Assembly AAC Drawing Number 1389747 Rev 1 NO QTY PART DESCRIPTION 1 1 EEMD50 CONN MINI DIN 5 PIN F 2 1 FF17454968 CONN 25 PIN D M IDC 22 2 3 1 FF7451341 CONN 25PIN D F SHIELD BLK 4 20 FTFF8302 CABLE 4 COND 22 AWG ...

Page 50: ...SW Slitter Assembly AAC Drawing Number 1393149 Rev 2 NO QTY PART DESCRIPTION 1 1 1389079 BLADE RETAINER 2 1 1389873 BLADE HOLDER 3 1 CJ21100900 BLADE 40MM ID 205MM OD 4 3 SSFCM6X16 M6 1 0 X 16 FLAT ALLEN 5 2 SSSSM8X16BT M8X16 SOC SET BRASS TIP ...

Page 51: ...ts Lists 45 1388683 Safety Switch Key Assembly AAC Drawing Number 1388683 Rev 0 NO QTY PART DESCRIPTION 1 1 1389214 KEY SAFETY DOOR 2 20 K 3607T511 SASH CHAIN 3 1 SSSCM3x6 M3 0 5X__SCREW SOCKET CAP 4 1 WWFM3 FLAT WASHER M3 ...

Page 52: ...Technical Manual Parts Lists 46 1389794 Encoder Cable Assembly AAC Drawing Number 1389794 Rev 0 NO QTY PART DESCRIPTION 1 1 PL D3M ENCODER 2 1 1389794 125627B WIRING DIAGRAM ...

Page 53: ...389650 PLATE NUT M4 5 2 1393161 SIDE ANGLE 6 3 1393162 ANGLE TOP DOOR 7 1 1393163 ANGLE SIDE 8 2 1393188 GUARD ENTRY BOTTOM 9 2 1393191 GUARD ENTRY SIDE 10 3 1393291 BRACE MIDDLE TOP 11 1 1393375 SIDE ANGLE 12 1 1393376 SIDE ANGLE 13 1 1393379 ANGLE SIDE 14 1 1393380 ANGLE SIDE 15 2 1393890 DOOR GUARD WIDE 16 1 1393896 ANGLE TOP DOOR 17 2 1393897 STRIKER PLATE 18 2 1393907 HINGE PIANO 2W W HOLES ...

Page 54: ...Technical Manual Parts Lists 48 1393BSW PD1 Pneumatic Diagram ...

Page 55: ...Technical Manual Parts Lists 49 1393BSW WD1 Wiring Diagram ...

Page 56: ...Technical Manual Parts Lists 50 1393BSW WD2 Wiring Diagram ...

Page 57: ...Technical Manual Parts Lists 51 1393BSW WD3 Wiring Diagram ...

Page 58: ...ent upon proper application installation and maintenance AAC Limited Warranty may not be changed or modified and is not subject to any other warranty expressed or implied by any other agent dealer or distributor unless approved in writing by AAC in advance of any claim being filed What Is Covered Electrical components that are not included within the Serial Bus System that fail due to defects in m...

Page 59: ... AAC no puede ser cambiado o modificado y no está sujeto a cualquier otra garantía implicado por otro agente o distribuidor menos al menos que sea autorizado por AAC antes de cual quier reclamo Lo Que Está Garantizado Componentes eléctricos que no están incluidos dentro del sistema Serial Bus que fallen por defectos de materiales o de fabricación que han sido manufacturados por AAC son garantizado...

Page 60: ...Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville GA 30046 770 963 7369 www atlatt com Printed in the USA ...

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