ATI Technologies MC-16, Installation And Operation Manual

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Installation and Operation Manual
Document #9620-20-b-mc-16 base tool changer-07
Pinnacle Park
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1031 Goodworth Drive
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Apex, NC 27539
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Tel: 919.772.0115
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Fax: 919.772.8259
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www.ati-ia.com
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Email: info@ati-ia.com
B - 1
Table of Contents
B. Base Tool Changer ...................................................................................................... 2
MC-16—Manual Tool Changer ........................................................................................ 2
1. Product Overview .......................................................................................................... 2
1.1 Master Plate Assembly ......................................................................................... 2
1.1.1 Optional Ratchet Knob .............................................................................. 2
1.2 Tool Plate ............................................................................................................. 3
1.3 Optional Modules .................................................................................................. 3
2. Installation ..................................................................................................................... 3
2.1 Master Interface .................................................................................................... 4
2.2 Tool Interface ........................................................................................................ 4
2.3 Optional Module Installation ................................................................................. 5
2.3.1 Installing Optional Modules ....................................................................... 5
2.3.2 Removing Optional Modules ..................................................................... 5
2.4 Tool Stand Design ................................................................................................ 5
2.4.1 Tool Locating Features ............................................................................. 5
3. Operation ....................................................................................................................... 7
3.1 Coupling Sequence .............................................................................................. 7
3.2 Fail-Safe Operation .............................................................................................. 9
3.3 Uncoupling ............................................................................................................ 9
4. Maintenance ................................................................................................................ 10
4.1 Preventive Maintenance ..................................................................................... 10
4.2 Locking Mechanism, Alignment Pins Cleaning and Lubrication ......................... 11
4.2.1 Cleaning and Lubrication of the Locking Mechanism and Alignment
Pins (Master Plate). ................................................................................ 11
4.2.2 Cleaning the Locking Mechanism and Alignment Pin Bushings
(Tool Plate). ............................................................................................ 11
4.3 Alignment Pin Replacement ............................................................................... 11
4.4 Electrical Module Pin Block Contact Inspection and cleaning ............................ 12
4.5 Electrical Module Seal Inspection and Replacement ......................................... 12
5. Troubleshooting .......................................................................................................... 13
6. Recommended Spare Parts ....................................................................................... 14
7. Specifications .............................................................................................................. 14
8. Drawings ...................................................................................................................... 15
8.1 MC-16 Manual Tool Changer Drawing ............................................................... 15
8.2 MC-16 Manual Coupler Outer Dimensions ......................................................... 17
8.1 MC-16 with Quick Action Screw Lock – Euro – Ports Removed ........................ 18
8.2 Manual Coupler Ratchet Knob ........................................................................... 20