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CRATER-06 A

AUTOMATIC UPCUT MITER SAW

USER’S MANUAL

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Summary of Contents for CRATER-06 A

Page 1: ...1 CRATER 06 A AUTOMATIC UPCUT MITER SAW USER S MANUAL ...

Page 2: ...n 3 4 Safety Symbols ond their Meanings 4 Transport of the Machine 5 Installation of the Machine 5 1 Preparation 5 2 Electrical Connection 5 3 Air Pressure Adjustment 6 Machine Safety Information 7 Operation 7 1 Miter Cut 8 Safe Installation of the Saw Blade 9 Safe Installation of Motor Belt 10 Maintenance 10 1 Routine Controls Maintenance and Work Starting 10 2 Discharging Air from the Hydro Pneu...

Page 3: ...ts The operator adjusts the rising speed of the saw blade see Figure 1 depending on the material to cut Miter cuts at 150 22 50 300 450 900 are set via lock pin Any intermediate angles are manually set by tightening a bolt located on the turntable You can also cut at 900 on the right side again with spring set The machine has been designed in full conformity with UL CSA and CE Safety Directives Th...

Page 4: ...de will not rise for safety reasons unless the top guard is fully closed 2 2 TECHNICAL FEATURES 2 2 KW 3 HP D 450 mm 18 d 30 32 mm 3000 rpm 6 8 Bar 90 120 psi 14 lt min 80x96x137 cm 31 x38 x54 225 kg 495 lbs Top Guard Control Panel Electric and Pneumatic Panel ...

Page 5: ...5 2 3 CUTTING DIAGRAM 2 4 OVERALL DIMENSIONS 2 5 PARTS LIST AND TECHNICAL DRAWINGS ...

Page 6: ..._SAW_SHAFT_PIPE 1 8 PJ_BELT_MOTOR_PULLEY Q52x56x10KNL 1 9 PJ 483_BELT 1 10 MOTOR_2 2KW_B14_3000RPM 1 11 LME 30 UU 4 12 SAW COUPLING 1 13 WASHER 30 32 mm 1 14 SAW BLADE Ø450 18 1 15 REAR CLEVIS SPECIAL WASHER 1 16 CR 450_SAW_FLANGE 1 17 CR 450_MOTOR_PULLEY_WASHER 1 18 CR 450_SAW_SHAFT_NUT 1 19 CR 450_MOTOR_TENSION_BOLT_PRESSING_WASHER 1 20 CR 450_SAW_SAFETY 1 21 A_H B_M6x20 6 22 A_H B_M8x20 1 ...

Page 7: ... panel there is the pneuamtic panel where also the coolant bin of the spray mist system is located Please make sure that you use proper coolant water based for your cutting process The control panel door has to be closed and locked during operation In case of service carried out for maintenance and possible defects DISCONNECT POWER AND OMPRESSED AIR SUPPLY TO THE SAW If the air pressure falls belo...

Page 8: ...8 2 7 PNEUMATIC CIRCUIT SCHEME ...

Page 9: ...9 2 8 ELECTRIC POWER SCHEME ...

Page 10: ...10 3 SAFETY ...

Page 11: ... for any damages or injuries And such circumstances would lead to the termination of the warranty 3 3 GENERAL SAFETY INFORMATION 3 3 1 The power cable should be led in such a way that nobody can step on it or nothing can be placed on it Special care be taken regarding the inlet and outlet sockets 3 3 2 If the power cable should be damage during operation don t touch and unplug it Never use damaged...

Page 12: ...one by qualified personnel only 4 1 1 The machine should be transported by lifting with proper equipment not touching the ground during the transport 4 1 2 The machine is delivered wrapped in nylon and packet in carton box unless other form of packing is agreed upon with the customer 4 1 3 For the weight and overall dimensions of the machine see Technical Features 5 INSTALLATION OF THE MACHINE The...

Page 13: ...lock the conditioner setting knob by pushing it downwards 5 3 3 Manufacturer recommended lubricant for conditioner TELLLUS C 10 BP ENERGOL HLP 10 MOBILE DTE LIGHT 6 MACHINE SAFETY INFORMATION 6 1 1 It is forbidden to work by removing protective security equipment such as protective safety covers and such 6 1 2 Your machine must be operated with the voltage on the technical label Make electrical in...

Page 14: ...nly be opened when the machine is serviced and cleaned or when the saw blade is replaced In such case switch the Main Switch to 0 to power off the saw Only after that open the front door and rear cover 7 1 6 Loosen the M8 handles of the clamp cylinder brackets to enable clamp pistons adjustment width and height according to the material size Once adjusted tighten the clamp cylinders Before you fix...

Page 15: ...o 6 8 bar If your air pressure drops below 4 Bar the saw blade will not move and the clamps will not work until the air pressure is returned to the desired level due to operational safety 7 1 15 The air conditioner unit collects the water contained in the air system into the collection container in order to avoid damage o the pneumatic system components Periodically on the working day drain the wa...

Page 16: ... sharpening replacement of saw blade is necessary 8 1 8 When replacing the saw blade with a new one use the portion of the saw blade that corresponds to the saw blade diameter You can order new saw blades from ATech The bore diameter is both 30 and 32mm 9 SAFE INSTALLATION OF MOTOR BELT Follow the instructions below to safely replace the motor belt of your saw 9 1 1 Move the MAIN SWITCH on the mac...

Page 17: ...against wear bending cracking and breakage before each use Turn carefully to see each tooth of the saw after removing the saw protective housing If the saw is damaged change the saw 10 1 4 Check the air pressure system pressure If necessary set the air pressure around 6 8 bar 10 1 5 Check the air pressure filters and the oil level in the conditioner If you do not have enough oil complete it Discon...

Page 18: ...omes out 9 When the oil is foam free stop the process and wipe with a dry cloth Replace hydro pneumatic cylinder 2 2 OIL ADDING METHOD It is possible that necessary oil level is reduced after the air discharge process Since the amount of oil in the system is reduced the rising distance of the saw blade can be reduced Here s what you need to do to get your saw blade to reach the maximum height agai...

Page 19: ...tting operations dry the machine with dry cloth at the end of the work 10 4 4 Apply a thin layer of oil to the plate to protect it from corrosion If it is not to be used for a long time lubricate with a protective oil 10 4 5 Avoid materials that damage the paintwork while cleaning the machine 10 4 6 Lubricate both surfaces with machine oil or a protective oil to protect the saw from corrosion 11 T...

Page 20: ...alified electrician No lubrication It may be related to the oil amount oil fluidity or valve Check the oil level Observe the oil hose in the oil Open the valve Be sure to use the appropriate oil Blow air into the end of the hose inside the drum with an blow gun Lubrication is less It may be related to the sprayer Open the dimmer on the sprayer ...

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