CURTAIN
CURTAIN
1/4"
CURTAIN
IMPORTANT REMARKS ALL ASTA PRODUCTS MUST BE INSTALLED BY
A LICENSED, QUALIFIED PROFESSIONAL DOOR COMPANY TO
QUALIFY FOR OUR WARRANTY. INSTALLATION WITHOUT PROPER
TOOLS AND KNOWLEDGE CAN RESULT IN PERSONAL INJURY. THIS
PAMPHLET IS DESIGNED TO ASSIST A PROFESSIONAL IN THE
INSTALLATION OF ASTA 200 SERIES COMMERCIAL SHEET DOORS.
SAFETY IS FOREMOST. INSTALLATION SHOULD BE EXECUTED BY
LICENSED, QUALIFIED DOOR PROFESSIONALS. INSPECT ALL OF THE
SHIPPED PARTS AND ACCOUNT FOR EVERYTHING BEFORE
COMMENCING ANY WORK. FOR QUESTIONS AND TECHNICAL
ASSISTANCE, CONTACT ASTA CUSTOMER SUPPORT AT (770) 974-2600.
2-1/8"
3/8"
2-1/2"
2"
2-1/2"
2-1/8"
CURTAIN
3-1/2"
3-1/8"
5-1/2"
CHAIN CLIP
93
CURTAIN
3-1/8"
3-1/2"
6"
2-1/8"
1/4"
CURTAIN
3-5/8"
4"
STEEL FRAMING
LEFT JAMB
MOUNTING
PLATE
(OPTIONAL)
ADDITIONAL BRACING
MAY BE REQUIRED
-PROVIDED BY OTHERS
DOOR
OPENING
48
49
ROPE, 1/4"
TOP SHEET
BOTTOM ANGLE
HEX NUT, 5/16"-18
SELF LOCKING NUT, 1/4" -20
SLIDE BOLT LOCK
DOOR STOP, LIFT CLIP
FLAT WASHER, 3/8"
HEX NUT, 3/8" - 24
KEEPER PLATE, STANDARD 2 HOLE
AXLE CLAMP
BULB ASTRAGAL, BOTTOM WEATHERSEAL
CURTAIN SIDE WEAR STRIP, COMMERCIAL
CORRUGATED STEEL SHEET
BOTTOM RETAINER
FLAT WASHER, 1/4"
TRUSS HEAD SLOTTED BOLT,1/4"-20x1-1/4"
LOCK WASHER, 3/8"
HEX HEAD BOLT (GR5), 3/8"-24x3-1/2"
UBOLT, 3/8" - 16
SPRING CLAMP ASSEMBLY
SPRING (RIGHT HAND)
SPRING (LEFT HAND)
AXLE PIPE
6
18
25
22
24
23
21
20
19
12
15
17
16
14
13
9
11
10
8
7
3
4
5
2
1
31
43
45
44
37
40
42
41
39
38
34
36
35
33
28
30
29
27
26
56
58
57
53
55
54
52
51
VARIES
230003-1
VARIES
VARIES
VARIES
VARIES
VARIES
VARIES
260000-1
260004-F
310103-1
310102-1
420101-1
770301-1
730103-1
740104-1
740103-1
750103-1
750203-1
280301-1
280104-1
730301-1
740201-1
750101-1
740102-1
KEEPER PLATE, EXTENDED 4 HOLE
HEX NUT, 3/8" - 16
410102-1
FLAT WASHER, 1-7/16"
750104-1
12" DRUM ASSEMBLY w/ BEARING
220300BB-1
STANDARD SUPPORT BRACKET, RH
310200-1
310300-1
420104-1
DRIVE SPROCKET, 41A72-9" (INCLUDED)
440001-1
ROLLER CHAIN, #41x3.2' (INCLUDED)
460700-1
MASTER LINK, #41 (INCLUDED)
420107-1
LOCK WASHER, 3/8" (INCLUDED)
750203-1
HEX HEAD BOLT, 3/8"-16x1-1/2" (INCLUDED)
730100-1
FLAT WASHER, 3/8" (INCLUDED)
750103-1
HEX NUT, 3/8"-16 (INCLUDED)
740103-1
ELECTRIC OPERATOR (EO) KIT-NOT INSTALLED:
440007-1
DRIVE SPROCKET, 41A72-9" (INCLUDED)
440001-1
65
66
67
68
69
70
71
8:1 POCKET WHEEL CHAIN HOIST ASSEMBLY:
LOCK WASHER, 3/8" (INCLUDED)
750203-1
72
HEX HEAD BOLT, 3/8"-16x1-1/2" (INCLUDED)
730100-1
73
FLAT WASHER, 3/8" (INCLUDED)
750103-1
74
HEX NUT, 3/8"-16 (INCLUDED)
740103-1
75
76
77
78
7
9
3
28
2
5
4
37-42
43
DIAGRAM 1
2-1/8"
2"
2-1/8"
4"
2-1/8"
CONCRETE OR MASONRY
STANDARD GUIDE
*SEE NOTE STEP 9 PAGE 4
DIAGRAM 3
DIAGRAM 4
DIAGRAM 5
DIAGRAM 6
CONCRETE OR MASONRY
HEAVY DUTY GUIDE
*SEE NOTE STEP 9 PAGE 4
STEEL OR WOOD
STANDARD GUIDE
STEEL OR WOOD
HEAVY DUTY GUIDE
DIAGRAM 7
DIAGRAM 8
STEEL OR WOOD
WINDLOCK GUIDE
CONCRETE OR MASONRY
WINDLOCK GUIDE
DIAGRAM 2
PARTS LIST
1
6
21
20
1. DO NOT STAND OR WALK UNDER MOVING DOOR. KEEP DOOR IN FULL VIEW AND FREE OF OBSTRUCTION WHILE OPERATING.
2. DO NOT ALLOW CHILDREN TO OPERATE THE DOOR OR AUTOMATIC OPERATOR.
3. REPAIRS OR ADJUSTMENTS SHOULD BE MADE BY A TRAINED SERVICE PERSON USING PROPER TOOLS AND INSTRUCTIONS.
4. TO AVOID INJURY, DO NOT PUT FINGERS BETWEEN DOOR AND GUIDES.
5. READ OWNER'S MANUAL FOR YOUR DOOR AND OPERATOR FOR MORE INFORMATION.
CAUTION:
USE CORRECT LIFTING PROCEDURES AND EQUIPMENT DURING
INSTALLATION OF THIS PRODUCT TO AVOID INJURY OR DAMAGE.
59
58
30/
32
8
28
29/31
59
PAGE 1 (3-2014)
1/8"
DOOR GUIDE, 12GA HEAVY DUTY-LH
REMOVABLE HEADSTOPS, PAIR
321105-0
FLAT HEAD PHILLIPS BOLT,
5/16"-18x1
740206-1
HEX NUT, 5/16"-18
740102-1
LOCK WASHER, 5/16"
750202-1
FLAT WASHER, 5/16"
750102-1
MOUNTING PLATES, 3/16" STANDARD PAIR
310400-1
INSULATION, DOUBLE FOIL
260303-1
MYLAR TAPE, 2"
260401-1
TOP DRAFT STOP, 2-1/2" WIDE
630002-1
2" JAMB BRUSH SEAL
850211-1
DOOR GUIDE, 12GA HEAVY DUTY-RH
DOOR GUIDE, 12GA WINDLOCK-LH
DOOR GUIDE, 12GA WINDLOCK-RH
MOUNTING PLATES, 1/4" HEAVY DUTY PAIR
310410-1
MODELS 202, 202HD & 204 ONLY:
7/8" RETAINER FOR JAMB BRUSH SEAL
850204-1
MODELS 203 & 204 ONLY:
WINDLOCK CLIP, COMMERCIAL
270501-1
POP RIVET, 3/16"
720101-1
WINDLOCK BACKER PLATE, COMMERCIAL
270502-1
4:1 POCKET WHEEL CHAIN HOIST ASSEMBLY:
420103-1
DRIVE SPROCKET, 41A40-3" (INCLUDED)
420105-1
MASTER LINK, #41 (INCLUDED)
420107-1
TEK SCREW, #14x3/4" (GUIDE)
730702-1
FASTENERS:
TEK SCREW, #14x3/4" BUILDEX (GUIDE) - 203, 203IM & 204 ONLY
730703-1
WOOD LAG SCREW, 1/4"x2" (GUIDE)
730403-1
WOOD LAG SCREW, 3/8"x2" (BRACKET)
730402-1
STEEL JAMBS:
WOOD JAMBS:
TAPCON SCREW, 1/4"x1-3/4" (GUIDE-NO CLIPS)
760203-1
760102-1
MASONRY JAMBS:
SLEEVE ANCHOR, 1/2"x2-1/4"(GUIDE & BRACKET)
760104-1 SLEEVE ANCHOR, 1/2"x3" (GUIDE & BRACKET) -203IM ONLY
DRIVE TYPES:
ROLLER CHAIN, #41 x 1.9' (INCLUDED)
STANDARD SUPPORT BRACKET, LH
310200-1HD
310300-1HD
HEAVY DUTY SUPPORT BRACKET, RH
HEAVY DUTY SUPPORT BRACKET, LH
32
EXTENDED STANDARD SUPPORT BRACKET, RH
310500-1
310510-1 EXTENDED STANDARD SUPPORT BRACKET, LH
EXTENDED HEAVY DUTY SUPPORT BRACKET, RH
EXTENDED HEAVY DUTY SUPPORT BRACKET, LH
310500-1HD
310510-1HD
DOOR GUIDE, 16GA STANDARD-LH
DOOR GUIDE, 16GA STANDARD-RH
VARIES
VARIES
VARIES
VARIES
VARIES
VARIES
46
47
48
49
50
60
61
460699-1
NYLON SPACER, BLACK (INCLUDED)
260011-1
62
LOCK WASHER, 3/8" (INCLUDED)
750203-1
63
HEX HEAD BOLT, 3/8"-16x1-1/2" (INCLUDED)
730100-1
64
2000R-40 CHAIN HOIST ASSEMBLY:
420114-1
79
DRIVE SPROCKET, 41A40-3" (INCLUDED)
420105-1
80
81
82
83
84
85
ROLLER CHAIN, #41 x 3.9' (INCLUDED)
420111-1
MASTER LINK, #41 (INCLUDED)
420107-1
LOCK WASHER, 3/8" (INCLUDED)
750203-1
HEX HEAD BOLT, 3/8"-16 x 1-1/2" (INCLUDED)
730100-1
2000R-72 CHAIN HOIST ASSEMBLY:
420114-2
DRIVE SPROCKET, 41A72-9" (INCLUDED)
440001-1
ROLLER CHAIN, #41 x 4.6' (INCLUDED)
460698-1
MASTER LINK, #41 (INCLUDED)
420107-1
FLAT WASHER, 3/8" (INCLUDED)
750103-1
HEX NUT, 3/8"-16 (INCLUDED)
740103-1
86
87
88
89
90
93
420300-2 HAND CHAIN RETAINER CLIP -STD ALL CHAIN HOIST
420299-1 HAND CHAIN - OPEN LINK -STD ALL CHAIN HOIST
94
95
96
97
98
SAFETY INSTRUCTIONS
1/8"
1/8"
1/8"
3/8"
3/8"
3/8"
5/8"
5/8"
3-5/8"
10
94
38
38
40
40
96
42
42
100
101
95
99
100
95
99
100
4-1/2"
99
LOCK WASHER, 3/8" (INCLUDED)
750203-1
91
HEX HEAD BOLT, 3/8"-16 x 1-1/2" (INCLUDED)
730100-1
92
99
100
101
